Delta MCS-600 Series Installation, Operation & Maintenance Manual Download Page 3

Page: 3 / 52

Delta MCS-600 Power Shelf

Installation, Operations and

Maintenance Manual

REV.: 03

INDEX-i

Customer Specification Confidential

Table of Contents

1. General

---------------------------------------------- 1-1

1.1 Using This Manual

----------------------------------------------

1-1

1.2 Safety Notice

----------------------------------------------

1-1

2. Product Description

---------------------------------------------- 2-1

2.1 Product Description

----------------------------------------------

2-1

2.2 Product Main Features

----------------------------------------------

2-1

2.3 System Specifications

----------------------------------------------

2-1

3. Power Supply Unit (PSU)

---------------------------------------------- 3-1

3.1 Description

----------------------------------------------

3-1

3.2 Specifications

----------------------------------------------

3-1

3.3 Operation and Adjustment

----------------------------------------------

3-4

3.4 System Alarm

----------------------------------------------

3-5

3.5 PSU Block Diagram

----------------------------------------------

3-5

3.6 PSU Operating Principle

----------------------------------------------

3-5

4. Alarm Control Unit

---------------------------------------------- 4-1

4.1 Description

----------------------------------------------

4-1

4.2 Specifications

----------------------------------------------

4-1

5. DC Distribution

---------------------------------------------- 5-1

5.1 DC Cabling

----------------------------------------------

5-1

5.2 Low Voltage Battery Disconnect

----------------------------------------------

5-1

5.3 Battery Connections

----------------------------------------------

5-1

5.4 Battery Temperature Probe

----------------------------------------------

5-1

6. Installation

---------------------------------------------- 6-1

6.1 Preliminary Inspection

----------------------------------------------

6-1

6.2 System Mounting

----------------------------------------------

6-1

6.3 Module Installation

----------------------------------------------

6-1

6.4 Shelf Wiring

----------------------------------------------

6-1

6.5 AC Input Connections

----------------------------------------------

6-1

6.6 Battery String Connections

----------------------------------------------

6-1

6.7 Temperature and Alarm Connections

----------------------------------------------

6-2

Summary of Contents for MCS-600 Series

Page 1: ...www deltaww com DELTA MCS 600 Series Power System Installation Operation and Maintenance Manual...

Page 2: ...Delta MCS 600 Series Power System Installation Operations Maintenance Manual DELTA ELECTRONICS INC...

Page 3: ...Specifications 3 1 3 3 Operation and Adjustment 3 4 3 4 System Alarm 3 5 3 5 PSU Block Diagram 3 5 3 6 PSU Operating Principle 3 5 4 Alarm Control Unit 4 1 4 1 Description 4 1 4 2 Specifications 4 1 5...

Page 4: ...arms and Troubleshooting 8 1 8 1 AC Fail Voltage Alarm Description 8 1 8 2 High Voltage Shutdown Alarm 8 1 8 3 High Voltage Alarm Description 8 1 8 4 Low Voltage Alarm 8 2 8 5 Low Voltage Disconnect A...

Page 5: ...ntial Table of Contents Figure 4 Breaker Position A 6 Figure 5 Battery and Load Cable Connection Terminal A 7 Figure 5 1 A 8 Figure 6 Alarm Relay Output Position A 9 Figure 7 Power Shelf Rear View A 1...

Page 6: ......

Page 7: ...on or maintenance craftsperson of a potential hazard to either the equipment or the craftsperson if the warning is not followed 1 2 Safety Notice Delta Energy Systems is not liable for any hazards inc...

Page 8: ......

Page 9: ...owser The ALU also provides automatic derating of the output power over the whole operating line voltages Figure 1 shows different functional blocks of the system 2 2 Product Main Features The Power S...

Page 10: ...system input specifications Table 1 System Input Specifications Specification Value Nominal range 90 275 VAC Operational range 175 275 VAC Frequency 45 65 Hz Power Factor 0 99 THD 5 Efficiency 90 2 3...

Page 11: ...USE ALM AC Fail AC FAIL 2 3 3 4 Mechanical Data Table 3 displays the system mechanical data Table 3 System Mechanical Data Dimension Value Height 5 22 in 132 6mm Depth 12 in 304 4mm Width 19 in 483mm...

Page 12: ......

Page 13: ...ding uninterrupted service The rectifier unit has an active power factor correction of greater than 0 99 for maximum AC utilization Each module is equipped with an AC switch located at the front of th...

Page 14: ...Voltage Recovery Time 1 ms to 1 Rated Output Voltage Protection Fuse 3 2 1 3 Protection Table 7 displays the protection specifications Table 7 Protection Specifications Condition Response High Output...

Page 15: ...on Conforms to EN 61000 3 3 EN 60555 3 Electrostatic discharge Conforms to EN 61000 4 2 IEC 1000 4 2 IEC 801 2 Level 4 Radiated susceptibility Conforms to IEC 1000 4 3 IEC 801 3 Level 3 Electrical fas...

Page 16: ...ustment Verify the required float voltage setting per battery manufacturer specification If the factory setting differs from the battery manufacturer recommended setting the ALU float voltage paramete...

Page 17: ...panel The rectifier fail alarm signal is sent to the ALU which processes the alarm closes the RFA alarm contacts and lights the alarm LEDs 3 5 PSU Block Diagram Refer to Figure 8 3 6 PSU Operating Pri...

Page 18: ......

Page 19: ...he ALU automatically derates the system output current according to the following table Table 12 Voltage Ranges Input Voltage Range Output 90 120 VAC 50 121 175 VAC 70 176 275 VAC 100 The module is ho...

Page 20: ...D1 Green FL System Float State LED2 Yellow EQU System Equalize State LED3 Red HV DC High Voltage Alarm Minor LED4 Red LV DC Low Voltage Alarm Minor LED5 Yellow MIN System Minor Alarm LED6 Red MAJ Syst...

Page 21: ...the DC output voltage is lower than the parameter setting AC Fail The alarm condition exists when the AC voltage is absent LVDS The alarm condition exists when the DC output voltage is lower than the...

Page 22: ...0 000 ft Weight 4 4 lbs 2Kg ESD IEC 1000 4 2 Contact 4KV Air 8KV 4 2 8 Remote monitoring and control The ALU provide the flowing remote monitoring methods 1 Use RS232 Interface 2 Use Internet Web serv...

Page 23: ...connects the batteries from the system bus 5 3 Battery Connections The battery connections which are behind the distribution module should be made through the breaker BAT for battery positive and BAT...

Page 24: ......

Page 25: ...s isolation 2 Loosen the fixed thumbscrew on the rectifier and pull the rectifier out 3 Loosen the fixed thumbscrew on the ALU panel and pull the ALU out 4 Reverse the procedure to install the rectifi...

Page 26: ...Description ACF AC Fail MAJ Major HVSD High Voltage Shutdown HV High Voltage Alarm LV Low Voltage Alarm LVD Low Voltage Disconnect FA Fuse Alarm MIN Minor 2 Each alarm connection is provided with a n...

Page 27: ...arm and status conditions 7 3 Basic Functional Verification After system start up basic functional verification should proceed as follows 1 Check the ALU status and alarm LEDs 2 Compare the rectifier...

Page 28: ......

Page 29: ...serve batteries When the DC voltage falls below the HVSD threshold voltage and push the HVSD RST Button then the system recovers The ALU extinguishes the HVSD LED returns the rectifiers to service and...

Page 30: ...nsation voltage decreases the float voltage below the LV threshold during hot temperature operation During this alarm condition the system continues to operate 8 5 Low Voltage Disconnect Alarm 8 5 1 D...

Page 31: ...fire 8 7 Alarm Unit Fail 8 7 1 Description During an ALU fail condition the ALU fail and status LEDs are extinguished and all alarm contacts open During an ALU failure the rectifiers status changes f...

Page 32: ......

Page 33: ...distribution module the ALU and the rectifiers If necessary use a gentle detergent to clean Warning Do not use a spray cleanser to clean the equipment Using a spray cleanser directly on the equipment...

Page 34: ......

Page 35: ...entigrade CB Circuit Breaker CE European Community CISPR International Special Committee on Radio Interference CL Current Limit CUL Canadian Underwriters Laboratory D E EMI Electro Magnetic Interferen...

Page 36: ...Low Voltage Battery Disconnect LVDS Low Voltage Disconnect Switch M M Meter Max Maximum MHz Megahertz Mm Millimeter Ms Millisecond MTBF Mean Time Between Failure MV Millivolt mVrms Millivolt root root...

Page 37: ...Installation Operations and Maintenance Manual REV 03 10 3 Customer Specification Confidential T TB Terminal Block THD Total Harmonic Distortion U UL Underwriters Laboratory V V Volt VAC Volts AC VDC...

Page 38: ......

Page 39: ...600 Power Shelf Installation Operations and Maintenance Manual REV 03 A 1 Customer Specification Confidential Figure 1 Functional Blocks Power Shelf Power Supply Units Alarm Control Unit PDU Module LV...

Page 40: ...00 Power Shelf Installation Operations and Maintenance Manual REV 03 A 2 Customer Specification Confidential Figure 1 1 Functional Blocks Power Shelf Power Supply Units Alarm Control Unit LVDS Module...

Page 41: ...Manual REV 03 A 3 Customer Specification Confidential Figure 2 Control Supervisory Unit System Voltage Measurment System Current Measurement Manual Float Equalizing Button High Voltage Shut Down Reset...

Page 42: ...EV 03 A 4 Customer Specification Confidential Figure 2 2 Control Supervisory Unit System Voltage Measurment System Current Measurement Manual Float Equalizing Button High Voltage Shut Down Reset SMR R...

Page 43: ...Delta MCS 600 Power Shelf Installation Operations and Maintenance Manual REV 03 A 5 Customer Specification Confidential Figure 3 Switching Mode Rectifier...

Page 44: ...Delta MCS 600 Power Shelf Installation Operations and Maintenance Manual REV 03 A 6 Customer Specification Confidential Figure 4 Breaker Position...

Page 45: ...Delta MCS 600 Power Shelf Installation Operations and Maintenance Manual REV 03 A 7 Customer Specification Confidential Figure 5 Battery And Load Cable Connection Terminal...

Page 46: ...Delta MCS 600 Power Shelf Installation Operations and Maintenance Manual REV 03 A 8 Customer Specification Confidential Figure 5 1 Battery And Load Cable Connection Terminal Load4 Load3 Load2 Load1...

Page 47: ...Delta MCS 600 Power Shelf Installation Operations and Maintenance Manual REV 03 A 9 Customer Specification Confidential Figure 6 Alarm Relay Output Position...

Page 48: ...Delta MCS 600 Power Shelf Installation Operations and Maintenance Manual REV 03 A 10 Customer Specification Confidential Figure 7 Power Shelf Rear View...

Page 49: ...ustomer Specification Confidential Figure 8 PSU Block Diagram Input Fuse Inrush C K T EMI Filter and Bridge PFC Boost Converter Insulated Half Bridge DC DC Converter Output Filter PFC Controller and P...

Page 50: ...Detection SMR Current Limit Detection Temp Sensor Lock Off Breaker or Fuse Fail FL EQU Exchange Signal SMR Fail Reset SMR Current 1 5 Load Current 1 Batt Temperature DC Voltage AC voltage Current Ala...

Page 51: ...Delta MCS 600 Power Shelf Installation Operations and Maintenance Manual REV 03 A 13 Customer Specification Confidential Figure 10 Schematics of MCS 600 Series System 48...

Page 52: ...FFICE 186 RUEY KUANG ROAD NEIHU TAIPEI 114 TAIWAN R O C TEL 886 2 87972088 FAX 886 2 87972120 CHUNGLI PLANT 3 TUNG YUAN ROAD CHUNGLI INDUSTRIAL ZONE CHUNGLI TAOYUAN HSIEN 320 TAIWAN R O C TEL 886 3 45...

Search results

Summary of Contents for MCS-600 Series

Reviews:

Related manuals for MCS-600 Series

Brands by name

Popular brands

Delta MCS-600 Series, Installation, Operation & Maintenance Manual

Search results

Summary of Contents for MCS-600 Series

Reviews:

Related manuals for MCS-600 Series

Brands by name

Popular brands