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Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018-09-17

Planning the installation 

Battery box installation location

Installation clearances and air circulation

 

► Ensure sufficient air circulation. Hot air must be able 

to dissipate upwards. Leave enough space around 

the battery box.

 

► Note the 

operating temperature range

. 

>100 cm

>100 cm

>100 cm

>100 cm

Summary of Contents for Hybrid E5

Page 1: ...Hybrid E5 Battery Storage System Installation instructions Europe United Kingdom ...

Page 2: ...s intended for installers The information in this manual is to be treated as confiden tial and no part of this manual may be reproduced without prior written permission from Delta Electronics The infor mation in this manual may not be used for any purpose not directly connected to the use of the inverter All information and specifications can be modified without prior notice All translations of th...

Page 3: ...er 25 Battery box Floor mounting 28 Battery box Wall mounting 30 R4E Smart Monitor 33 P1E and P3E Power meter 34 Connect inverter to battery box 35 Readying charging cables for use and connecting them 35 Readying CANBUS cable for use and connecting it 38 Connect the communication card of the inverter 39 Overview 39 Connecting the communications cable 41 Connecting inverter and Smart Monitor via RS...

Page 4: ...annot be touched accidentally To comply with the IEC 62109 5 3 3 safety require ments and avoid injury or material damage the inverter must be installed and operated in accordance with the safety and operating instructions set out in this manual Delta Electronics is not responsible for damage resulting from failure to follow the safety and operating instructions set out in this manual The inverter...

Page 5: ...nge of the battery Sufficiently ventilate the area in which the battery box is located Protect the battery box and battery from damage Never open the battery box If contact with acid spray occurs imme diately and thoroughly flush the affected body area with clear water then obtain medical attention If acid vapors are inhaled immediately obtain medical attention The battery box may be installed and...

Page 6: ...nly available from the batteries W If the Smart Monitor is connected to the router the Hybrid E5 System can be monitored and configured from a laptop All devices connected to L of the inverter are supplied with power from the batteries in the event of mains failure In this example the lights fish tank and freezer are connected to L of the inverter and will be supplied with battery power if necessa...

Page 7: ...urrent meter In normal operation the batteries are charged via the solar modules Power is only ever supplied to the batteries via the mains to perform a maintenance charge if necessary Upon interruption of the mains supply the Hybrid E5 System switches to battery supply power thereby preventing critical electrical equipment from shutting The current clamps measure current and voltage in each phase...

Page 8: ...nica tion cable between inverter and battery box MC4 plug for connecting the solar module 2x DC positive 2 x DC negative AC plug Battery box Battery box Plug for DC connection between inverter and battery box 2x DC positive 2 x DC negative type Phoenix Contact IP65 plug for communication cable between inverter and battery box 2 mounting angles left right for fastening to the wall Scope of supply ...

Page 9: ...er meter to be affixed to DIN rail 3 insulated cable lugs 3 current clamps 1 plug for RS485 connection 1 DIN rail 12 5 cm incl 2 screws for wall mounting 2 stoppers for power meter to be affixed to DIN rails 1 three phase power meter to be affixed to DIN rails Scope of supply P1E only Scope of supply P3E only Scope of supply P1E and P3E R4E Smart Monitor 1 current clamp 5 insulated cable lugs 1 x ...

Page 10: ...3 4 6 7 8 5 1 AC DC disconnector 5 Battery communication CANBUS 2 Connection for solar modules 6 Communication connection RS485 digital inputs external power off 3 Connection for battery 7 Mains connection 4 Switch on the Hybrid E5 System when no external power is supplied via the mains Energy from the solar modules is used to start up the system 8 Bypass switch Inverter Components of the system ...

Page 11: ...ove downwards in the menu Reduce the value of a configurable parameter Up Move upwards in the menu Increase the value of a configurable parameter Enter Select menu item Open a configurable parameter for editing Cancel the setting for a parameter Changes are adopted LED status messages Grid Alarm Meaning Flashes Off Inverter starts inverter is in Standalone mode On Off Inverter is in normal operati...

Page 12: ...inverter 5 COMM Communication connection CAN BUS 2 BATTERY Negative charging cable for inverter 6 BATTERY Positive charging cable for next bat tery box 3 COMM Communication connection CAN BUS 7 BATTERY Negative charging cable for next bat tery box 4 STANDALONE Switch on the Hybrid E5 System when no external power is supplied via the mains Energy from the bat tery is used to start up the system Bat...

Page 13: ...ing Blinking Warning Continuous light Error Standby On Standby On Green LED Blinking Standby Mode Continuous light Normal operating mode Charge Discharge Charge Discharge Yellow LED Blinking Battery is currently charging Continuous light Battery is currently discharging Additional LED status messages All three LEDs blink Update firmware All three LEDs are continuously illuminated Communication err...

Page 14: ...E5 Battery Storage System EU V1 EN 2018 09 17 Power meter Components of the system 1 1 2 3 4 5 5 4 2 3 P1E P3E 1 AC cable connection 2 Current clamp s connection 3 Reset button 4 RS485 cable connection and RS485 termination resistor 5 Status LED ...

Page 15: ...18 09 17 Components of the system Smart Monitor 1 2 3 4 5 1 USB Connection 1 2 USB Connection 2 3 LANA connection RJ45 4 Communication connection CAN RS485 12V sup ply voltage 5 Connection for external power supply not included in the scope of delivery Voltage is supplied via RS485 ...

Page 16: ...on on the display can be read and the buttons can be operated without any problems The inverter is heavy The wall has to be able to bear the heavy weight of the inverter Always use the mounting plate supplied with the inverter Use mounting materials dowels screws etc that are suitable for the wall or the mounting system as well as the heavy weight of the inverter Mount the inverter on a vibration ...

Page 17: ...17 Planning the installation Battery box installation location Installation clearances and air circulation Ensure sufficient air circulation Hot air must be able to dissipate upwards Leave enough space around the battery box Note the operating temperature range 100 cm 100 cm 100 cm 100 cm ...

Page 18: ...age System EU V1 EN 2018 09 17 Circuit diagram for 1 phase grids Planning the installation N L N L BT CAN DC2 DC1 PE DATA GND VCC DATA DATA DATA 485 B CAN L CAN H 485 A GND 12V LAN Battery box Smart Monitor Router Inverter Module strings L 28 A max Stand Alone ...

Page 19: ...lanning the installation Circuit diagram for 1 phase grids N L CT 485 A 485 B 485 A 485 B TERM PE L1 N kWh L N Meter cabinet Electrical consumers to be supplied via batteries or solar modules in the event of mains failure should connect to L and N of the inverter e mode 15 7 A max L 28 A max ...

Page 20: ...age System EU V1 EN 2018 09 17 Circuit diagram for 3 phase grids N L N L BT CAN DC2 DC1 PE DATA GND VCC DATA DATA DATA 485 B CAN L CAN H 485 A GND 12V LAN Battery box Smart Monitor Router Inverter Module strings L 28 A max Stand Alone Planning the installation ...

Page 21: ...A 485 B 485 A 485 B TERM PE L3 L2 L1 N kWh L3 L2 L1 N Meter cabinet All other electrical consumers can be connected to any given phase e mode 15 7 A max L 28 A max Electrical consumers to be supplied via batteries or solar modules in the event of mains failure should connect to L and N of the inverter Circuit diagram for 3 phase grids ...

Page 22: ...22 Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Inverter Dimensions 510 77 330 110 35 424 302 60 20 327 440 458 445 168 Inverter and mounting plate dimensions ...

Page 23: ...U V1 EN 2018 09 17 Dimensions Battery box 200 596 552 Battery box dimensions General dimensions 504 1 3 120 20 40 Battery box dimensions Drilling dimensions for floor mounting 1 1 617 657 207 257 317 377 437 437 Battery box dimensions Drilling dimensions for wall mounting ...

Page 24: ...he Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Dimensions Power meter and Smart Monitor P1E P3E P1E P3E 47 3 63 3 69 6 85 6 66 5 92 6 Dimensions of P1E and P3E power meter 190 67 40 83 34 61 5 120 58 5 Smart Monitor dimensions ...

Page 25: ...ation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Mounting 1 Drill mounting holes and insert anchors 2 Screw the mounting plate in 3 Mount the inverter on the mounting plate Inverter ...

Page 26: ...Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 4 Screw the inverter on the underside to the mounting plate using the 2 M6 screws Additionally ground on the left side of the inverter housing for equipotential bonding Inverter Mounting ...

Page 27: ...27 Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Mounting þ þ Mounting of the inverter is now complete Inverter ...

Page 28: ...for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 504 120 40 20 Ansicht von unten 1 Drill 4 mounting holes and insert anchors 2 Screw the battery box to the floor on the left and right Battery box Floor mounting Mounting ...

Page 29: ...structions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Mounting 3 Ground the battery box housing for equipotential bonding þ þ Floor mounting of the battery box is now complete Battery box Floor mounting ...

Page 30: ...18 09 17 Battery box Wall mounting 551 659 620 1 2 546 158 60 60 60 50 158 1 Drill at least 6 mounting holes and insert anchors as shown in the images to the left 2 Screw the battery box on the underside to the mounting plate on the left and right using 3 M6 screws for each Mounting ...

Page 31: ...te to the wall on the left and right using 3 M10 screws for each as well as spring washers and washers At first only lightly tighten the mounting screws once all have been screwed in then tighten all of the screws in a criss cross pattern Ensure that the battery box is mounted perpendicular 4 Ground the battery box housing for equipotential bonding ...

Page 32: ...32 Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 þ þ Wall mounting of the battery box is now complete Battery box Wall mounting Mounting ...

Page 33: ...EU V1 EN 2018 09 17 Mounting R4E Smart Monitor 190 83 74 58 58 40 67 4 5 120 60 47 13 61 5 58 5 1 Attach the mounting plate to the wall using 2 M4 screws The screws are supplied in the scope of delivery of the Smart Monitor 2 Mount the power monitor on the mounting plate ...

Page 34: ...nstallation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Mounting P1E and P3E Power meter Attach the power meter to the meter cabinet according to locally applicable regulations ...

Page 35: ...3 Nm 5 18 mm M12 1 18 mm M12 1 Strip the charging cable to 18 mm using a wire strip per Ensure that the individual wires are not damaged or cut off 2 Insert the stripped cable as far as it can go The braid ends must be visible in the spring 3 Press the spring down until it clicks in 4 Slide the rear housing section into the front housing section 5 Secure the rear housing section by tightening it u...

Page 36: ... the screwdriver at Position A and carefully push outwards until the plug comes loose 3 Pull apart the two housing parts of the plug 4 On the housing section with the cable pry up the spring using a screwdriver and slide into the front housing section 5 Pull out the cable Disconnecting the plug from the connection to the bat tery box Follow the steps below if you have to discon nect the plugs with...

Page 37: ...tion on the inverter NOTICE Ingress of moisture Moisture can penetrate through unused con nection openings Always seal any unused connection open ings with the closure caps specified by the manufacturer of the plug connector 2 Push the red charging cable into the Battery con nection and the black charging cable into the Bat tery connection on the left side of the battery box Readying charging cabl...

Page 38: ...1 EN 2018 09 17 Readying CANBUS cable for use and connecting it 5 6 5 mm 0 5 1 5 Nm 1 Push one side of the CAN cable into the CAN con nection on the inverter 2 Push the other side of the CAN cable into the COMM connection on the battery box Connecting inverter to battery box ...

Page 39: ...e control receiver external device connection is optional External switch off external device connection is optional PC Overview of communications card The connections for RS485 the digital inputs the dry contacts and the external power off EPO are all on the communica tion card This means that the installation work can be combined 5 1 3 4 2 1 Protection against electromagnetic interference EMI 2 ...

Page 40: ...e digital inputs Pin Short circuit Assigned action VCC INV OFF VCC INV OFF External shutdown E Power off EPO K1 VCC K1 Max active power 0 K2 VCC K2 Max active power 30 K3 VCC K3 Max active power 60 Pin Short circuit Assigned action K4 VCC K4 Max active power 100 K5 VCC K5 Reserved K6 VCC K6 Reserved After commissioning the relays for the external power off can be defined on the display as normally...

Page 41: ... con nection and remove the cable gland and seal 2 Unscrew and carefully pull out the cover The com munications card is screwed onto the cover 3 Remove the same number of rubber plugs from the seal corresponding to the number of cables to be connected Do not remove the rubber plugs from the unused seal feed throughs 4 Pull all required cables through the cable gland and seal Retain the rubber caps...

Page 42: ...A and DATA for the Power Monitor 4 DATA and DATA for the power meter Connecting a ripple control receiver optional Power limiting to Short circuit 6 Connect the ripple control receiver according to the adjacent circuit diagram 0 Terminals V1 and K1 30 Terminals V1 and K2 60 Terminals V1 and K3 100 Terminals V1 and K4 V1 K0 K1 K2 V3 K4 K5 K6 R 1 R 2 R 3 R 4 Digital inputs Ripple control receiver Co...

Page 43: ...insertion tab on the underside of the Power Monitor Connecting RS485 and voltage supply 2 1 2 Connect and insert the RS485 cable coming from the inverter to the RS485 plug 1 12V voltage supply for inverter VCC and GND terminals 2 DATA and DATA for the inverter Connecting to router optional 3 Plug the network cable coming from the router into the LAN connection ...

Page 44: ... inverter to the RS485 plug 1 Connect DATA to Terminal 1 485 A and DATA to Terminal 2 485 B 2 Short circuit Terminals 1 and 2 to activate the RS485 termination resistor Connecting the RS485 cable to P3E P3E 2 1 2 Connect and insert the RS485 cable coming from the inverter to the RS485 plug 1 Short circuit Terminals 1 and 2 to activate the RS485 termination resistor 2 Connect DATA to Terminal 5 485...

Page 45: ...he specified minimum tripping current Integrated residual current monitoring unit The integrated universal current sensitive residual cur rent monitoring unit RCMU is certified in accordance with VDE 0126 1 1 A1 2012 02 6 6 2 Requirements for mains voltage The mains voltage range is 230 VAC 20 Cable requirements The AC plug provided with the inverter has the following technical characteristics Plu...

Page 46: ... isolated oper ation is used for emergency power supply 1 L Grid 4 N Grid PE 3 N Load 2 L Load 2 The Hybrid E5 System is connected to the mains Standalone mode isolated operation is NOT used for emergency power supply 1 L Grid 4 N Grid PE 3 N Load 2 L Load 3 The Hybrid E5 System is only used in standalone mode isolated operation The Hybrid E5 System is NOT connected to the mains This connection va...

Page 47: ...ire ends because this reduces the contact surface area with the wire end sleeves 2 Fit and crimp the wire end sleeves to the ends of the wires 3 Unscrew the nut and housing from the AC plug 4 Insert the wires of the AC cable into the correct pin inserts and tighten with a screwdriver The first image shows the wiring for use of the Hybrid E5 system in isolated operation the second image shows the w...

Page 48: ...verter to mains AC 5 Place and screw tight the nut and housing 6 Turn the AC DC disconnecter on the inverter to the OFF position 7 Plug the AC plug into the AC connection on the inverter and tighten 8 Fasten the AC cable with a strain relief element Readying AC cable of inverter for use and connecting it ...

Page 49: ...09 17 P1E 1 Plug the CT cable into the CT connection on the power meter P3E P1E 2 Plug the CT cable into the plug of the measuring sensors and lay the clamps for the measuring sen sors around the phase conductors L for P1E L1 L2 and L3 forP3E P3E Connecting CT cable of the power meter ...

Page 50: ...50 Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Connecting CT cable of the power meter P1E 3 Connect the AC cable to the power meter P3E ...

Page 51: ...ng size may cause damage to the inverter Always pay attention to the technical specifications of the inverter input voltage range maximum current and maximum input power when calculating the number of solar modules NOTICE Overheating of the DC connections Exceeding the maximum current can cause overheating of the DC connections and result in a fire Always take into account the maximum current of t...

Page 52: ... information in the following table a b DC connections on the inverter Plugs for DC cables a b Multi contact mm2 mm DC 1 5 2 5 3 6 32 0010P0001 UR 5 5 9 32 0012P0001 UR 4 6 3 6 32 0014P0001 UR 5 5 9 32 0016P0001 UR 1 DC 1 5 2 5 3 6 32 0011P0001 UR 5 5 9 32 0013P0001 UR 4 6 3 6 32 0015P0001 UR 5 5 9 32 0017P0001 UR 1 1 Included in delivery Protective devices When selecting the necessary protective ...

Page 53: ...e desired operating mode and then press the ENT button No Yes Mode Self consump Country UK 230V 4 Check that the correct country and desired mode are selected If the correct country is selected use the and buttons to select the Yes entry and the press the ENT button To change the selection press the EXIT button BT 0W Grid 0W PV 0W Load 0W Status Countdown 14s 2018 06 18 09 06 The inverter starts a...

Page 54: ...ated apparent power with solar system only 5 0 kVA Rated active power with solar system only 3 5 0 kW at 21 7 A Maximum active power with solar system and battery 3 6 4 kW at 28 A Maximum active power with battery alone 3 6 kW at 15 6 A Nominal voltage 4 230 VAC 20 1 Phase N PE Switch on current 16 A 100 µs Nominal frequency 50 60 Hz Frequency range 4 45 65 Hz Configurable power factor 0 8 cap 0 8...

Page 55: ...rload behavior Current limit power limit Safety IEC 62109 1 2 IEC 62040 CE conformity EMC EN 61000 6 2 EN 61000 6 3 Fault free operation IEC 61000 4 2 3 4 5 6 8 Harmonic distortion EN61000 3 2 Fluctuations and fibrillations EN61000 3 3 Mains connection guidelines You will find the current list at www solar inverter com 1 IEC 60664 1 IEC 62109 1 2 For cos phi 1 VA W 3 The maximum input power of the...

Page 56: ...ischarge 4 8 kWh Maximum number of charging cycles 80 discharge 6000 Voltage range 85 104 VDC Nominal charging power 2 5 kW Nominal discharge power 3 kW Maximum charging current 30 A Maximum discharge current 35 A Battery technology Lithium ions Dimensions 553 x 596 x 200 mm Weight 75 kg Protection degree IP55 Optimal operating temperature range 10 30 C Maximum temperature range Charging 0 45 C Di...

Page 57: ...ng temperature range 20 50 C Storage temperature range 20 60 C Relative humidity 30 85 non condensing Dimensions 93 x 47 3 x 66 5 mm 93 x 70 x 66 5 mm Weight 145 g 200 g Protection degree IP20 Safety standard IEC 60950 1 Emissions EN 55022 Class B Smart Monitor Delta model name R4E Nominal operating voltage 1 12 VDC Operating voltage range 10 16 VDC Power consumption 6 W without USB connection Dis...

Page 58: ...58 Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Space for notes ...

Page 59: ...59 Installation Instructions for the Hybrid E5 Battery Storage System EU V1 EN 2018 09 17 Space for notes ...

Page 60: ...verter com 0800 800 9323 toll free Greece support greece solar inverter com 49 7641 455 549 Great Britain support uk solar inverter com 0800 051 4281 toll free Israel supporto israel solar inverter com 800 787 920 toll free Italy supporto italia solar inverter com 800 787 920 toll free Netherlands ondersteuning nederland solar inverter com 0800 022 1104 toll free Poland serwis polska solar inverte...

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