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Dell PowerVault Storage Systems — Rack Installation Guide 1-5

a.

One person should grasp the top of the door to stabilize it. The other person
should grasp the bottom of the door.

b.

The person holding the bottom of the door should press the hinge release
lever on the bottom hinge and then pull the bottom of the door away from
the rack a few inches.

c.

The person holding the top of the door should press the hinge release lever
on the top hinge and then pull the door away from the rack.

Figure 1-3. Removing the 42U Rack Doors

3.

Repeat steps 1 and 2 to remove the back door from the rack.

CAUTION: Store the two doors where they cannot injure someone if the
doors accidently fall over.

hinge release lever

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Summary of Contents for PowerVault 630F

Page 1: ...www dell com Dell PowerVault 630F and 650F Storage Systems and Standby Power Supply RACK INSTALLATION GUIDE ...

Page 2: ...NG indicates a potentially hazardous situation which if not avoided could result in death or serious bodily injury ____________________ Information in this document is subject to change without notice 2000 Dell Computer Corporation All rights reserved Reproduction in any manner whatsoever without the written permission of Dell Computer Cor poration is strictly forbidden Trademarks used in this tex...

Page 3: ... avoided may result in minor or moderate injury WARNING A WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious bodily injury Safety Caution and Warnings Observe the following caution and warnings while servicing this system CAUTION There is a danger of a new battery exploding if it is incorrectly installed Replace the battery only with the same ...

Page 4: ...óïèòü ê îáñëóæèâàíèþ ñèñòåìû OSTRZE ENIE System ten mo e mieæ wiêcej ni jeden kabel zasilania Aby zmniejszyæ ryzyko pora enia pr dem przed napraw lub konserwacj systemu wszystkie kable zasilania powinny byæ od czone przez przeszkolonego technika obs ugi ADVARSEL Det er mulig at dette systemet har mer enn én strømledning Unngå fare for støt En erfaren servicetekniker må koble fra alle strømled ning...

Page 5: ... power source indicated on the electrical ratings label If you are not sure of the type of power source required consult your Dell service provider or local power company To help avoid damaging your system components be sure the voltage selection switch if provided on the power supply is set to match the power available at your location 115 volts V 60 hertz Hz in most of North and South America an...

Page 6: ...ng a component from the system board or discon necting a peripheral device from the computer Handle batteries carefully Do not disassemble crush puncture short external contacts dispose of in fire or water or expose batteries to temperatures higher than 60 degrees Celsius 140 degrees Fahrenheit Do not attempt to open or ser vice batteries replace batteries only with batteries designated for the pr...

Page 7: ...he Dell customer rack kit The final installation of Dell systems and rack kits in any other brand of rack cabinet has not been approved by any safety agen cies It is the customer s responsibility to have the final combination of Dell systems and rack kits for use in other brands of rack cabinets evaluated for suitability by a certi fied safety agency System rack kits are intended to be installed i...

Page 8: ...r jack Do not use a telephone line to report a gas leak while you are in the vicinity of the leak Precautions for Products With Laser Devices Observe the following precautions for laser devices Do not open any panels operate controls make adjustments or perform proce dures on a laser device other than those specified in the product s documentation Only authorized service technicians should repair ...

Page 9: ...t Hold a component such as a microprocessor chip by its edges not by its pins CAUTION There is a danger of a new battery exploding if it is incorrectly installed Replace the battery only with the same or equivalent type recom mended by the manufacturer Discard used batteries according to the manufacturer s instructions Protecting Against Electrostatic Discharge Static electricity can harm delicate...

Page 10: ...itor screen is at eye level or slightly lower when you sit in front of the monitor Adjust the tilt of the monitor its contrast and brightness settings and the lighting around you such as overhead lights desk lamps and the curtains or blinds on nearby windows to minimize reflections and glare on the monitor screen Use a chair that provides good lower back support Keep your forearms horizontal with ...

Page 11: ...xi monitor screen at or below eye level wrists relaxed and flat arms at desk level monitor and keyboard positioned directly in front of user feet flat on the floor ...

Page 12: ...xii ...

Page 13: ...3 Rack Stabilizer Feet 1 3 Recommended Tools and Supplies 1 3 Removing the Doors From the Rack 1 4 Removing the Doors From the Dell 42U Rack 1 4 Removing the Doors From the Dell 24U Rack 1 6 Planning the Rack Installation 1 7 Installing a 900 W SPS in the Rack 1 8 Marking the Location for the 900 W SPS Tray 1 8 Installing the 900 W SPS Tray Hardware 1 9 Installing a Single 900 W SPS Unit in the Tr...

Page 14: ...W SPS Unit in the Tray 1 12 Figure 1 11 Installing Two 900 W SPS Units in the Tray 1 13 Figure 1 12 Back Cage Nut Location for an 800 W SPS Tray 1 15 Figure 1 13 Installing the 800 W SPS Tray in the Rack 1 16 Figure 1 14 Fastening a Single 800 W SPS Unit in the Tray 1 17 Figure 1 15 Installing Two 800 W SPS Units in the Tray 1 18 Figure 1 16 Mounting Location for a DAE or DPE 1 20 Figure 1 17 Inst...

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Page 19: ... 900 W One tray assembly 800 W SPS tray or 900 W SPS tray Two retention brackets DAE or DPE One cage nut installation tool DPE and SPS tray Six 10 32 or M5 pan head Phillips head screws 800 W SPS tray Ten or 16 M4 x 10 millimeter mm pan head Phillips head screws with attached washers 900 W SPS tray Six M5 x 16 mm pan head Phillips head screws with and without attached wash ers 800 W SPS tray Four ...

Page 20: ...ion brackets SPS mounting brackets and filler plate support rails DPE and DAE only tray 900 W SPS 10 32 or M5 cage nut 10 or M5 flat metal washer DPE bracket DAE bracket front tray mounting brackets 800 W SPS tray 800 W SPS 10 32 x 0 5 inch screw and 10 32 x 0 625 inch screw or M5 x 16 mm screw with and without attached washers and M4 x 10 mm screw ...

Page 21: ...ndards Institute ANSI Electronic Industries Association EIA standard ANSI EIA 310 D 92 International Electrotechnical Commission IEC 297 and Deutsche Indus trie Norm DIN 41494 One rack kit is required for each PowerVault storage system or SPS that is installed in a rack CAUTION To prevent personal injury due to the size and weight of the doors never attempt to remove or replace the doors by yourse...

Page 22: ...to prevent damage to the doors while installing the kit Removing the Doors From the Dell 42U Rack CAUTION To prevent personal injury due to the size and weight of the doors never attempt to remove or replace the doors by yourself 1 Open the front door see Figure 1 2 Slide the button cover up as far as it will go press the push button rotate the handle clockwise until the latch releases and then pu...

Page 23: ...ge release lever on the bottom hinge and then pull the bottom of the door away from the rack a few inches c The person holding the top of the door should press the hinge release lever on the top hinge and then pull the door away from the rack Figure 1 3 Removing the 42U Rack Doors 3 Repeat steps 1 and 2 to remove the back door from the rack CAUTION Store the two doors where they cannot injure some...

Page 24: ...s never attempt to remove or replace the doors by yourself 1 Unlock and twist the handle clockwise see Figure 1 4 Figure 1 4 Unlocking the 24U Rack Door 2 Open the front door 3 Remove the front door from the rack as shown in Figure 1 5 a With the door open lift out and fully retract all hinge pins b Once all the hinge pins have been lifted out and retracted lift the door out ...

Page 25: ...l hinge pins 2 Remove the hinges and door brackets from the door frame 3 Replace the hinges and door brackets on the opposite side and switch the posi tion of the handle 4 Replace the rack door see Replacing the Rack Doors at the end of this document Planning the Rack Installation Use the Dell Rack Advisor software to determine where to install a DPE DAE or SPS in the rack You can also follow thes...

Page 26: ...ill be connected It is assumed that the SPS tray is mounted directly beneath the DPE Installing a 900 W SPS in the Rack To install a 900 W SPS in the rack perform the following major steps Each major step has its own procedure in the subsections that follow 1 Mark the location for the tray 2 Install the tray hardware 3 Install a single SPS unit in the tray 4 Install two SPS units in the tray NOTE ...

Page 27: ...rtical rails a Position the cage nut and cage nut tool as shown in Figure 1 7 b Push in on the cage nut while rotating the cage nut tool up and pulling the tool back toward you until the top lip of the cage nut snaps into position see Figure 1 7 c Repeat steps a and b to install the remaining cage nut on the other front ver tical rail location of cage nut for SPS tray location of lower edge of SPS...

Page 28: ...t of the rack b Align the lower edge of the SPS tray with the mark on the vertical rails c Secure the SPS tray to the front vertical rails using two M5 x 16 mm Phillips head screws with washers d Secure the SPS tray to the back vertical rails using four M5 x 16 mm Phillips head screws and four M5 washers see Figure 1 8 and Figure 1 9 cage nut cage nut installation tool inner side of vertical rail ...

Page 29: ... the Rack Figure 1 9 Back Mounting Screw Locations for the 900 W SPS Tray SPS tray M5 x 16 mm screws with attached washers 6 M5 washers 4 M5 x 16 mm Phillips head screws 4 location of threaded holes in 900 W SPS tray mounting flange 2 location of lower edge of SPS tray back vertical rail 1 U increment in vertical rail 1 U ...

Page 30: ...rocedure you will be connecting from the back the SPS on the left to power supply A PS A and connecting its interface cable to storage pro cessor A SP A Consider the SPS on the left as Unit SPS A The second SPS if any will be connected to PS B and its interface cable will be connected to SP B Consider the SPS on the right as Unit SPS B CAUTION The SPS weighs 9 1 kg 20 pounds Remove with care 1 Ins...

Page 31: ...ray flange 5 At the front of the rack cabinet use two M4 x 10 mm Phillips head screws with attached washers to secure the front end of the SPS unit to the tray as viewed from the front of the rack cabinet Installing Two 900 W SPS Units in the Tray 1 Insert the two 900 W SPS units into the tray see Figure 1 11 Figure 1 11 Installing Two 900 W SPS Units in the Tray 2 Attach a mounting bracket to the...

Page 32: ...ons that follow 1 Mark the location for the tray 2 Install the 800 W SPS tray hardware 3 Install a single 800 W SPS unit in the tray 4 Install two 800 W SPS units in the tray NOTE If you purchased a Dell rack along with your 800 W SPS and PowerVault stor age system s the SPS tray is preinstalled in the rack Skip to Installing a Single 800 W SPS Unit or Installing Two 800 W SPS Units as appropriate...

Page 33: ...g the tool back toward you until the top lip of the cage nut snaps into position see Figure 1 7 c Repeat steps a and b to install the remaining cage nut on the other back ver tical rail 3 Install the 800 W SPS tray in the rack see Figure 1 13 a Insert the tray into the back of the rack cabinet b Slide the tray into the rack so that the tabs on the lower back of the tray flange mount in the back ve...

Page 34: ... marked in Marking the Location for the 800 W SPS Tray found earlier in this document b Ensure that the rear of the bezel mounting stud on the mounting bracket projects through the matching hole in the tray flange c Secure the front mounting brackets to the front of the tray with four 10 32 x 0 625 inch Phillips head pan head screws Installing a Single 800 W SPS Unit in the Tray NOTICE In a rack m...

Page 35: ...ve with care 1 Carefully insert the SPS into the 800 W SPS tray see Figure 1 14 Figure 1 14 Fastening a Single 800 W SPS Unit in the Tray 2 Secure the left side of the SPS to the left mounting flange with a mounting bracket with captive Phillips head screws 3 Install a filler panel over the vacant slot on the right hand side of the tray using the four captive Phillips head screws on the filler pan...

Page 36: ...ips head screws on this mounting bracket to the left side tray mounting flange as viewed from the back 5 Attach a mounting bracket to the right corner of the right hand SPS unit using two captive Phillips head screws on the left side of the mounting bracket 6 Secure the two remaining screws on this mounting bracket to the right hand side tray mounting flange 7 Connect the two SPS units in the cent...

Page 37: ...ts installed at the lowest available position in the rack In the Dell rack the vertical rails of the rack are marked by small indentations in 1 U 1 75 inch increments For a DPE you must install the support rails so that there are 11 375 inches 6 1 2 U or 29 cm of vertical space between the lower edges of the DPE s support rails and the component in the rack above the DPE For a DAE you must install...

Page 38: ...ep 1 c Secure the support rail to the rack s front vertical rail For a DAE use one M5 Phillips head pan head screw and one M5 flat metal washer see Figure 1 18 Only two of the four holes in the sup port rail will align with holes in the vertical rail install the screw and washer in the lower of these two holes For a DPE use two M5 Phillips head pan head screws and two M5 flat metal washers see Fig...

Page 39: ...om Dell PowerVault Storage Systems Rack Installation Guide 1 21 Figure 1 17 Installing the Support Rails in the Rack for a DAE support rail M5 flat metal washer vertical rail M5 Phillips pan head screw front of rack ...

Page 40: ...ews and two M5 flat metal washers see Figure 1 19 If necessary adjust the length of the support rail by loosening the two nuts shown in Figure 1 19 sliding the mounting bracket until the mounting bracket fits snugly against the inside of the back vertical rail and tightening the two nuts Repeat steps a through d to install the second support rail support rail vertical rail front of rack M5 Phillip...

Page 41: ...steps a Determine the proper location of the cage nut use a felt tipped marker or masking tape to place a mark on the rack s vertical rail If the lower edge of the support rail is located at a 1 U increment on the vertical rail as shown in Figure 1 16 place a mark on the vertical rail 10 1 4 inches 6 U or 26 cm above the lower edge of the support rail If the lower edge of the support rail is locat...

Page 42: ...n the rack CAUTION When you install DPE storage systems an SPS tray must be installed below the DPE in the rack WARNING Due to the size and weight of the storage system never attempt to install the storage system by yourself 1 Lift the storage system into position in front of the rack and slide the storage system onto the support rails see Figure 1 20 or Figure 1 21 Figure 1 20 Installing a DPE St...

Page 43: ...torage system to the rack For a DPE secure the brackets on each side of the storage system to the cage nuts in the front vertical rails using two M5 Phillips pan head screws see Figure 1 22 The screw passes through the upper or lower opening in the bracket depending on the location of the cage nut in the rack DAE storage system retention bracket support rail 2 ...

Page 44: ...d pan head screws see Figure 1 23 The screw will pass through the upper or lower opening in the bracket depending on the location of the storage system in the rack Figure 1 23 Securing the DAE Storage System in the Rack 4 Connect the cables and configure the storage system For details see the storage system s documentation brackets 2 support rail M5 Phillips pan head screws 2 support rail M5 Phill...

Page 45: ...rotating the handle counterclockwise until it stops push in the handle until it locks in position and then slide the button cover down over the push button see Figure 1 2 4 Repeat steps 1 through 3 to install the back door Replacing the Rack Doors on a Dell 24U Rack CAUTION To prevent personal injury due to the size and weight of the doors never attempt to remove or replace the doors by yourself 1...

Page 46: ...1 28 Dell PowerVault Storage Systems Rack Installation Guide ...

Page 47: ...lling 1 19 E electrostatic discharge See ESD ESD protection ix F fastening SPS in tray 1 18 two SPS units in tray 1 18 I installation 800 W SPS 1 14 1 17 800 W SPS unit 1 16 800 W tray 1 16 900 W SPS tray 1 9 1 10 1 11 900 W SPS unit 1 12 cage nuts 1 9 1 10 1 15 DAE 1 19 DPE 1 19 restrictions 1 3 retention brackets 1 23 SPS in rack mount tray 1 16 SPS tray 1 8 1 14 support rails 1 20 two 800 W SPS...

Page 48: ...t contents list of 1 1 restrictions kit installation 1 3 retention brackets installing 1 23 S safety instructions for preventing ESD ix health considerations x SPS standby power supply installing in rack mount tray 1 16 SPS tray installing 1 8 1 14 stabilizer feet 1 3 support rails installing 1 20 T tools recommended 1 3 tray installing SPS in 1 16 W warnings iii ...

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