Dekker DVW Series Operation Manual Download Page 8 | Manualshive

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DEKKER Vacuum Technologies, Inc. / Part No. 9983-0000-E02 / September 2019

8

CURRENT INPUT/OUTPUT ASSIGNMENTS

Inputs

Digital Inputs

Analog Inputs

RTD Inputs

E-Stop

Vacuum

RTD1 – Aux Temp

Overloads

Backpressure

RTD2 – Discharge Temp

Aux Contact Vac Pump

Circ Pump Pressure

Low Fluid Level

Diff Pressure

High Fluid Level

Remote Start

Remote Stop

Circ Pump Overload

External Warning

Note:

Analog input 4 is a 0-15 psia transducer used in conjunction with Analog input 1 transducer to measure

the difference in vacuum across an inlet filter.

Outputs

Relay Outputs

C1/NO = Vac Pump Motor Starter

C2/NO = Local Lag Light

C3/NO = Horn Output

C4/NO = Remote Lag Light

C5/NO = All Fault Out

C6/NO = Scavenger Valve Out

C7/NO = Cooling Fan

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Summary of Contents for DVW Series

Page 1: ...Operation Manual DEKKER Controller Programmable Logic Controller PLC Part No 9983 0000 E02 September 2019 ...

Page 2: ... KEYPAD 5 BATTERY 6 CONTROLER INPUT OUTPUT LAYOUT 7 CURRENT INPUT OUTPUT ASSIGNMENTS 8 INPUTS 8 OUTPUTS 8 ENTERING PASSWORD 9 CHANGING VACUUM UNITS 10 CHANGING VACUUM CUTIN AND CUTOUT 12 MULTIMACHINE SETUP 13 TEMPERATURE WARNINGS AND FAULTS 13 SETTING DATE AND TIME 14 ENTERING KEYCODES 15 COOLING FAN 16 ROTATION 17 MANUAL ROTATION 17 SCAVENGER OUTPUT 18 FAULTS AND FAULT LOG 19 AUTOSTART 20 MAINTEN...

Page 3: ...DEKKER Vacuum Technologies Inc Part No 9983 0000 E02 September 2019 3 RESETTING MAINTENANCE SCHEDULE HOURS 24 DP INLET 25 REMOTE START STOP 25 NETWORK OPTIONS 26 ...

Page 4: ...umber and serial number s ready Refer to the bill of lading the gold colored system information plate attached to the system see image below or the white label on the inner door of the control panel see image below Control panel nameplate label Parts should be purchased from the nearest authorized DEKKER Vacuum Technologies Inc hereafter referred to as DEKKER representative visit www dekkervacuum ...

Page 5: ...00 000 Input Output I O includes 9 digital 24VDC inputs and 7 dry relay contact outputs Analog I O includes 2 RTD Resistance Temperature Detectors inputs four 0 10VDC 4 20mA inputs one 0 10VDC output and one 4 20mA output Power input to the controller is 24VDC DEKKER CONTROLLER KEYPAD The Dekker Controller text display buttons and LEDs are described below 4 line LCD Display UP DOWN arrow button is...

Page 6: ...r the Spare Parts List Maintenance Schedule and Service History PROGRAM button PROG is used to access the Programming menu for Setpoints Clock Vacuum Units Temperature Units and other keycode options that are purchased after the original sale such as hi or low level switches backpressure etc ESCAPE button ESC is used to return to the Run Standby Stopped screen BATTERY The Dekker Controller may be ...

Page 7: ...DEKKER Vacuum Technologies Inc Part No 9983 0000 E02 September 2019 7 CONTROLER INPUT OUTPUT LAYOUT ...

Page 8: ...p Pressure Low Fluid Level Diff Pressure High Fluid Level Remote Start Remote Stop Circ Pump Overload External Warning Note Analog input 4 is a 0 15 psia transducer used in conjunction with Analog input 1 transducer to measure the difference in vacuum across an inlet filter Outputs Relay Outputs C1 NO Vac Pump Motor Starter C2 NO Local Lag Light C3 NO Horn Output C4 NO Remote Lag Light C5 NO All F...

Page 9: ...appears at the bottom of the screen Press the MAINT button twice which enters the password 33 and then press ENTER You now have access to change the Controller settings To restore Basic Access press and hold the ESCAPE ESC button for two seconds The screen will display the words Access Locked Basic Access is also restored upon powering the controller off and on If the DEKKER Controller has no acti...

Page 10: ...0000 E02 September 2019 10 CHANGINGVACUUM UNITS Enter Password If the system is STOPPED or RUNNING press the PROG button once to view the Setpoints screen If HgV is already set for vacuum units you will see VAC CUTIN and VAC CUTOUTt in HgV units ...

Page 11: ...0000 E02 September 2019 11 To change to another type of unit use the DOWN arrow to scroll to Vacuum Unit then press ENTER Using the UP arrow to change unit you will have a choice of TORR HgV or Millibars Once selection is made press ENTER to save ...

Page 12: ...UT Enter Password If the system is STOPPED or RUNNING press the PROG button once to view the Setpoints screen Press the UP or DOWN button if necessary to select VAC CUTIN then press ENTER Once ENTER is pressed use UP or DOWN arrows to change the value and then press ENTER to save Repeat for VAC CUTOUT ...

Page 13: ...e password on the first controller Press PROG button twice to view System Options Screen Press DOWN arrow until Multimachine is selected Press ENTER Even though multimachine may already be set for 1 use UP button to move to 2 then back to 1 Press ENTER and the controller will reboot Enter the password on the second controller Follow the same steps as for the first controller but set the multimachi...

Page 14: ... Enter Password Press PROG once to view Setpoints screen Using the DOWN arrow to scroll to the Date and press ENTER Use UP and DOWN arrows to change Date press ENTER to save Use UP and DOWN arrows to scroll to the Time and press ENTER Use UP and DOWN arrows to change Date press ENTER to save ...

Page 15: ... UP DOWN keys to scroll to the required value for the digit and press ENTER Continue this process until the entire keycode is entered Upon pressing ENTER for the last digit the option previously displaying N A will change to YES Option Description Keycode Hi Level Switch 001159823 Low Level Switch 001146833 Temperature Switch 001117934 Vacuum Switch 001134688 Auxiliary RTD Temperature 001182214 Di...

Page 16: ...tered see entering keycodes above Once the cooling fan keycode is entered press the PROG button until you see the SETPOINT screen Use DOWN arrow to scroll to FAN CUTON and FAN CUTOFF These are the setpoints to turn the fan on and off They can be changed by entering password scroll back to the settings Press ENTER then use UP DOWN arrows to change values You must press ENTER again to save Normally ...

Page 17: ...ot met rotation will not occur If a triplex or higher system rotation for each pump will occur in order based on run hours of each pump MANUAL ROTATION The pumps can be rotated manually but the same condition above applies the Lead must have the most hours To rotate pumps manually on the Lead pump press and hold RESET button until you see the text Manual Transfer appear on the screen then release ...

Page 18: ...ve This output cycles on for 30 Secs and off for 9 minutes based on vacuum level The vacuum level for cycling to occur is adjustable via the Setpoint menu on the Dekker Controller Enter password Press PROG until Setpoints screen is shown Using DOWN arrow scroll to SCAV LVL Press ENTER Use UP DOWN arrows to change value Press ENTER to save ...

Page 19: ...ared using the Reset button but will not clear until the condition that caused the fault is cleared When the fault occurs it is recorded in the fault log The fault log will record up to 10 faults When this is reached the most recent fault is recorded at the top of the list and fault at the bottom of the list is removed To view the fault log press the Log button Each fault can be selected to view w...

Page 20: ...h Autostart This feature allows automatic restart of system when power returns from a power loss To enable this feature press PROG button to show SETPOINTS screen Use DOWN arrow to select Autostart Press ENTER Use UP arrow to change to ON Press ENTER to save If system is multimachine this must be set on all controllers ...

Page 21: ...al number and model number of the system Pressing the MAINT button twice will display the spare parts list for the system This list can be used for ordering parts if needed Part numbers will appear in place of the XXXX XXXX XXX These numbers are entered at the factory Use DOWN arrow to navigate through the list Pressing MAINT a third time will show the maintenance schedule intro screen This screen...

Page 22: ...n the Dekker Controller LCD in this area Proper maintenance is necessary to provide proper performance and can prolong the life of your system The UP and DOWN ARROW buttons can be used to navigate through the list Proper response and service of service due message is highly recommended Press MAINT a fifth time to view the Service History Service history is recorded with date and time of service ea...

Page 23: ...DEKKER Vacuum Technologies Inc Part No 9983 0000 E02 September 2019 23 Pressing MAIN again will return you to the Dekker support screen Pressing ESC at anytime will return to the main screen ...

Page 24: ...he maintenance interval screen The 0 shows the period has expired and generates the warning on the screen You must reset the HRS To Srv to 500 or the schedule selected Use DOWN key to select HRS TO SRV and press ENTER Use UP key to reset to the correct interval 500 in this case Press ENTER again to save this last press of ENTER also records the date and time this service was completed in the Servi...

Page 25: ...he warning will go away A keycode See Entering Keycodes is required to enable this feature also an extra transducer is required REMOTE START STOP To enable remote Start Stop first the inputs must be wired A NO momentary button is wired from the 24VDC on one side and to Digital input 6 on the other side A NC momentary button is wired to 24VDC on one side and to Digital input 7 on the other Both but...

Page 26: ...OG Continue to press PROG until Network screen appears This screen allows for changing Static IP address Subnet mask and Gateway for network use You can also turn DHCP on if a DHCP server is available to assign the controller an IP address This screen should only be changed by qualified personnel ...

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