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Dekeghel CPM 100, Instruction Manual

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Instruction manual for spiral mixer mod. CPM80-200 

 

3

 

Trouble-shooting 

 

 

 

 

 

 

 

 

 

36 

 

 

Qualification 

of 

the 

operator 

       36 

 

Machine scrapping   

 

 

 

 

 

 

 

 

38 

  Qualification 

of 

the 

operator 

       38 

 

 

Disconnecting the machine   

 

 

 

 

 

 

38 

 

 

Disconnecting procedure 

 

 

 

 

 

 

 

38 

  Residual 

risks 

after 

machine 

disconnection 

     39 

 

List of attached documentation   

 

 

 

 

 

 

39 

Summary of Contents for CPM 100

Page 1: ...iral mixer mod CPM80 200 INSTRUCTION MANUAL AUTOMATIC SPIRAL MIXERS 80 200 MODELS CPM CPMel 1 DEKEGHEL Dekeghel sa rue de Tubize 8 1460 Ittre Belgium Tel 32 0 67 64 63 16 Fax 32 0 67 64 77 15 info dekeghel com www dekeghel com ...

Page 2: ...ualification of personnel 12 Safeguards 13 Hazardous areas and residual risks 16 Machine specification 17 Technical specifications 17 Installation 18 Hazardous areas and residual risks during installation 18 Qualifications of the operator 18 Transport 19 Preliminary operations 21 Installation 21 Preparation for start up 22 Testing 22 Operator interface 24 Controls Machine operation 26 Qualificatio...

Page 3: ...200 3 Trouble shooting 36 Qualification of the operator 36 Machine scrapping 38 Qualification of the operator 38 Disconnecting the machine 38 Disconnecting procedure 38 Residual risks after machine disconnection 39 List of attached documentation 39 ...

Page 4: ...n operation and mainteanance of the machine to which the manual refers The manufacturer declares that all the information container herein is in accordance with the technical and safety specifications of the machine to which the manual refers The manufacturer will not be held responsible for direct or in direct damage or injury to people objects or animals resulting from the use of this documentat...

Page 5: ...ifying and avoiding possible danger PRINTING CONVENTIONS PSE Personal Safety Equipment Where N represents a generic number e g symbolic representation of a control or warning device e g buttons selectors and indicator lights 3 N L Where L represents a generic letter e g symbolic representation of the machine A NOTE Notes contain important information and are highlighted separately from the text to...

Page 6: ...ruction manual for spiral mixer mod CPM80 200 1 5 Manufacturer identification details 1 6 Machine identification details Type AUTOMATIC SPIRAL MIXER MOD CPM 80 200 TI Fig 1 1 Position of the name plate TI 6 ...

Page 7: ...ts and the parts subject to normal wear or deterioration due to external atmospheric or environmental agents nor does it cover any defects arising from poor or insufficient maintenance nor does it cover the misuse of unqualified personnel unauthorised alterations or tampering of any kind The validity of the warranty is subject to the performance of correct maintenance as described in Chapter 7 Mai...

Page 8: ...of the manual Read carefully the following chapters Charter 1 General information Charter 2 Safety Information Chapter 3 Machine specifications Chapter 5 Operator interface Consult the relevant charter before attempting installation operation maintenance or dismantlement NOTE This manual must be kept in good conditions for the whole life of the machine and should be stored where it can be easily f...

Page 9: ...The machine is driver by electric energy which is converted into mechanical energy for the intended operations IMPROPER USE Improper use means any operation not expressly stated in the intended uses indicated at the beginning of the paragraph in particular Use of the machine in an explosive environment Use of the machine in a flammable environment Washing the machine control panel with jets of wat...

Page 10: ...Instruction manual for spiral mixer mod CPM80 200 Fig 1 2 Main parts of the machine 10 ...

Page 11: ...bly predicable linked to the machine operation conditions The complete documentation of the safety measures taken is container in the technical brochure of the machine kept at C P s p a The manufacturer strongly recommends careful observation of the instructions procedures and recommendations container herein as well as strict observation of the current safety regulations regarding the work enviro...

Page 12: ... can carry out interventions on the machine Mechanical maintenance engineer qualified engineer able to operate the machine in normal conditions and with the machine guards open Able to carry out adjustments maintenance and repairs on mechanical parts This worker should not be assigned to electrical interventions on live parts Electrician qualified engineer able to operate the machine in normal con...

Page 13: ...ices to protect people from dangers which cannot be made sufficiently harmless through design FIXED AND MOVEABLE GUARDS All power transmission components are shielded by screw fastened guards in compliance with the EN 593 standard 1 Safety grille which prevents access to the bowl during the work process Safety guard for the electrical system 2 3 Fig 2 1 Fixed and moveable guards 1 1 3 2 13 ...

Page 14: ...tecniques which eliminate or reduce potential hazards for the operator without the operator having to actively intervene LIMIT SWITCH DEVICES The machine is equipped with the following limit switch microswitches The microswitch SQ1 acts by stopping the machine during operation if the safety grill is lifted Fig 2 1 2 Fig 2 2 Limit switches SQ1 14 ...

Page 15: ...nt offers protection against personal injury caused by electrical discharge due to direct or indirect contact all in compliance with the CEI EN 60204 1 standards All electrical power parts are container in the electrical box protected to IP54 in compliance with the CEI EN 60204 1 standard The control and power supply voltages for all accessible parts are 12 and 24V for the CPM EL models 110V for t...

Page 16: ...the procedures indicated in this manual and by using the recommended personal safety equipment Protective gloves must be worn Protective footwear must be worn Protective overall must be worn Handling area of the packed or unpacked machine The following risks are present here Impact hazard for the operator Crushing hazard The following PSE must be used be the operator Protective footwear overalls a...

Page 17: ...60 CPM 100 100 65 2 6 4 8 0 66 135 120 75 470 CPM 120 120 87 2 6 4 8 0 66 135 130 85 485 CPM 160 160 100 7 5 10 1 1 160 140 95 800 CPM 200 200 125 7 5 10 1 1 160 140 95 820 N B Same characteristics for the model CPM el POWER SUPPLY DETAILS Tension Running voltage 10 of the rated voltage Frequency 1 of rated frequency in continous running 2 of rated frequency for a short working period NOTE The man...

Page 18: ...ng risks are present here Impact hazard for operator Crushing hazard The above PSE must be used by the operator DANGER During unloading hoisting and handling of the machine personnel must wear the appropriate PSE such as gloves boots helmets and the use of appropriate tools 4 2 Qualification of the operator The installation of the machine should only be carried out by trained qualified and authori...

Page 19: ...ose directly involved in the operations All operators should remain at safe distance in order to avoid being hit by the machine or any of its parts which may accidentally fall Before starting the lifting operations the whole of the machine handling area including the parking area for the means of transport and the machine installation area should be identified and inspected in order to detect any ...

Page 20: ...ort inform the manufacturer immediately The manufacturer should also be informed if there are differences be tween the packing list and the goods that were actually delivered The machine and its equipment should be protected from external atmospheric agents In particular water and damp can cause certain machine components to rust causing irreversible damage 20 ...

Page 21: ...d be covered with adequately sized waterproof tarpaulins If storage exceeds 3 months the box pallets should be stored inside sheltered from bad weather and protected from excessively high or low temperatures If the machine is unpacked it should be covered in order to prevent the build up of dust and dirt 4 5 Installation Features of the installation site A suitable installation site should be chos...

Page 22: ...ain electricity supply Hydraulic connections The machine model CPMel has only one hydraulic connection The hose must have a fastening DANGER Be sure that the values of the main electricity supply comply with the power specifications of the machine Electrical hazards Be sure that the machine is adequately earthed before making any other connection to the main power supply 4 7 Testing Before deliver...

Page 23: ...re Correct operation of the emergency stop button fig 2 3 pag 15 while the machine is working press the emergency button the machine should stop immediately SB1 Correct operation of the safety limit switches fig 2 2 pag 14 while the machine is working lift the protection grid fig 2 1 a pag 13 The machine should stop immediately 2 SQ1 ELECTRIC CONNECTION HYDRAULIC CONNECTION 23 ...

Page 24: ...e position selector Left position clockwise bowl rotation Middle position no bowl rotation Right position anticlockwise bowl rotation Red mushroom button on a yellow background Emergency button When pressed it stops the machine completely by cutting off the voltage from the electric circuits Button I When pressed the spiral rotates at 1st speed and the bowl rotates at chosen direction Button II Wh...

Page 25: ... the program Display and button To set the timer in phase 3 Display and button To select the automatic and manual cycle Button To start the automatic cycle Display and button To set the timer in phase 2 Button Commands the clockwise rotation of the bowl with a jog movement Display and button To set the timer in phase 1 Button To stop the cycle manually Button Commands the anticlockwise rotation of...

Page 26: ...s paragraph always refer to picture 5 1 at pag 23 Connect the feeling cable to the electric connection and turn the main on off switch to position I Be sure the emergency button is not pressed Be sure that the protection grid fig 2 1 at pag 13 is lowered onto the bowl MANUAL MODE Position the selector in Decide the bowl rotation direction with the selector Press the button to start with the 1st sp...

Page 27: ... owl can rotate clockwise only in 1st speed To start the machine again after having lifted the protection grid press the the working time selected will remain memorised Select the desired time of the 1st speed on the timer Select the desired time of the 2nd speed on the ti mer Press the button to put in function the 1st speed when the selected time has passed the machine will pass to 2nd speed aut...

Page 28: ...TALLATION In case of hard water high percentage of calcium it is advisable to use a water softner This equipment must be programmed in order to leave a residual hardness of approximately 5 to 10 french centigrades 6 3 3 DOSER INSTRUCTIONS FOR USE Press the button the display 1 flashes Through the program the desired quantity of water this will appear on the display 1 Press the button the valve ope...

Page 29: ... it is sufficient to press button to complete the dosing RAL MIXER INSTRUCTIONS FOR USE TOMATIC CYCLE ent r in the automatic function mode p ess button so that on the r buttons to choose a different program Program the quantity of water desired following th paragraph Press the button the time of phase 1 will flash on the display ch by the spiral rotatin rs d g in fi t spee and the bowl rotating cl...

Page 30: ...s and the time remains fixed on once again the timing goes to zero ass directly With the machine stopped it is possible to start from any phase but in phase 3 it is ng to The machine can be stopped pressing the button n manual mode the doser works seperately in relation to the mixers functions To go back to the automatic cycles press again the button NOTE With the protection grid open the machine ...

Page 31: ... 6 3 5 ATURE PROBE ater Pre disp TEMPER The display normally indicates the entry temperature of the w ssing the button the word TEMP flashes on the display 2 while the temperature indication measured by the thermic probe is indicated on the lay 1 2 31 ...

Page 32: ...f the machine we suggest a periodic general cleaning In particular The machine must be cleaned after every working cycle Keeping the machine cleaned helps to maintain efficient the most delicate parts of the mixer and to enable to note easier any unusual mechanical wear or unfastening ATTENTION Do not use water jets to clean both the control panel and the electric board Maintenance TOOLS AND PRODU...

Page 33: ...NED Weekly Control panel onthly Motors M Month Electrical parts ly Monthly Spare parts 7 2 Programmed maintenance hose operations that can be fulfilled by he programmed maintenance operations can be securely fulfilled by qualified personnel ained to use prepare and maintain the machine after having read and understood carefully e contents of this section articular attention must be paid to the bel...

Page 34: ...rews that sustain the motor without unscrewing them completely re the correct belt tension with the sc ed 7 3 Procedure fo ioning If the belt tens Remov Resto loosen rew retighten all the screws previously 1 2 2 1 34 DEKEGHEL Dekeghel sa rue de Tubize 8 1460 Ittre Belgium Tel 32 0 67 64 63 16 Fax 32 0 67 64 77 15 info dekeghel com www dekeghel com ...

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