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DSE Model 7000 Series Control and Instrumentation System Operators Manual

Part No. 057-074 7000 Series OPERATING MANUAL ISSUE 2 02/05/2008 ADM

5.4.1 INSTRUMENT PAGE CONTENT

Engine

•

Engine Speed

•

Oil Pressure

•

Coolant Temperature

•

Engine Battery Volts

•

Run Time

•

Oil Temperature*

•

Coolant Pressure*

•

Inlet Temperature*

•

Exhaust Temperature*

•

Fuel Temperature*

•

Turbo Pressure

•

Fuel Pressure*

•

Fuel Consumption*

•

Fuel Used*

•

Fuel Level*

•

Auxiliary Sensors (If fitted and configured)

•

Engine Maintenance Due (If configured)

•

Engine ECU Link*

*When connected to suitably configured and compatible engine ECU. For details of supported engines see
‘Electronic Engines and DSE wiring’ (DSE Part number 057-004)

Generator

•

Generator Voltage (ph-N)

•

Generator Voltage (ph-ph)

•

Generator Frequency

•

Generator Current

•

Generator Earth Current

•

Generator Load (kW)

•

Generator Load (kVA)

•

Generator Power Factor

•

Generator Load (kVAr)

•

Generator Load (kWh, kVAh, kVArh)

•

Generator Phase Sequence

Mains (DSE7220/DSE7320 only)

•

Mains Voltage (ph-N)

•

Mains Voltage (ph-ph)

•

Mains Frequency

About

•

Module Type

•

Application Version

•

USB ID – unique identifier for PC USB connection

•

Analogue Measurements Version

•

Firmware Update Bootloader Version

Summary of Contents for DSECONTROL DSE7000 Series

Page 1: ...DSECONTROL DSE7000 Series Control Module 057 074 Author Anthony Manton ...

Page 2: ...tions for the copyright holder s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above The DSE logo and the names DSEUltra DSEControl DSEPower DSEExtra DSEMarine and DSENet are UK registered trademarks of Deep Sea Electronics PLC Any reference to trademarked product names used within this publication is owned by their resp...

Page 3: ...3 11 1 FIXING CLIPS 15 3 11 2 CABLE TIE FIXING POINTS 16 3 11 3 SILICON SEALING GASKET 16 3 12 APPLICABLE STANDARDS 17 4 INSTALLATION 18 4 1 USER CONNECTIONS 18 4 2 TERMINAL DESCRIPTION 19 4 2 1 DC SUPPLY FUEL AND START OUTPUTS 19 4 2 2 ANALOGUE SENSOR 19 4 2 3 MAGNETIC PICKUP CAN AND EXPANSION 20 4 2 4 LOAD SWITCHING AND GENERATOR VOLTAGE SENSING 21 4 2 5 MAINS VOLTAGE SENSING 21 4 2 6 GENERATOR ...

Page 4: ...ENGINE RUNNING 51 6 1 4 STOPPING SEQUENCE 51 6 2 MANUAL OPERATION 52 6 2 1 WAITING IN MANUAL MODE 52 6 2 2 STARTING SEQUENCE 52 6 2 3 ENGINE RUNNING 53 6 2 4 STOPPING SEQUENCE 53 6 3 TEST MODE OF OPERATION 54 6 3 1 WAITING IN TEST MODE 54 6 3 2 STARTING SEQUENCE 54 6 3 3 ENGINE RUNNING 55 7 OPERATION DUAL MUTUAL STANDBY 56 8 PROTECTIONS 57 8 1 WARNINGS 58 8 2 ANALOGUE PRE ALARMS 59 8 3 HIGH CURREN...

Page 5: ...TE ELECTRICAL AND ELECTRONIC EQUIPMENT 73 14 2 ROHS RESTRICTION OF HAZARDOUS SUBSTANCES 73 15 APPENDIX 74 15 1 IDMT TRIPPING CURVES TYPICAL 74 15 2 SENSOR WIRING RECOMMENDATIONS 75 15 2 1 EARTH RETURN SENSORS 75 15 2 2 INSULATED RETURN SENSORS 75 15 3 CAN INTERFACE 75 15 4 COMMUNICATIONS OPTION CONNECTIONS 76 15 4 1 DESCRIPTION 76 15 4 2 PC TO CONTROLLER DIRECT CONNECTION 76 15 5 ENCLOSURE CLASSIF...

Page 6: ...latform This allows the generator OEM greater flexibility in the choice of controller to use for a specific application The DSE 7000 series module has been designed to allow the operator to start and stop the generator and if required transfer the load to the generator either manually via fascia mounted push buttons or automatically Additionally the DSE7320 automatically starts and stops the gener...

Page 7: ...All modules in the DSE7000 Series DSE7x10 All Autostart modules in the DSE7000 Series DSE7x20 All AMF modules in the DSE7000 Series DSE72x0 All modules in the DSE7200 series DSE73x0 All modules in the DSE7300 series Product type DSE 7210 Autostart Module 7210 Variant Standard product 00 Hardware revision Revision 1 001 DSE 7220 Automatic Mains Failure Module 7220 DSE 7310 Autostart Module 7310 DSE...

Page 8: ...5V afterwards Maximum supply voltage 35V continuous 60V protection Reverse polarity protection 35V continuous Maximum operating current DSE7200 DSE7300 160mA at 24V 340mA at 12V Maximum standby current DSE7200 DSE7300 80mA at 24V 160mA at 12V Plant supply instrumentation display Range 0V 70V DC note Maximum continuous operating voltage of 35V DC Resolution 0 1V Accuracy 1 full scale 3 2 TERMINAL S...

Page 9: ...accuracy 0 2Hz 3 4 GENERATOR CURRENT SENSING Measurement type True RMS conversion Sample Rate 5KHz or better Harmonics Up to 10 th or better Nominal CT secondary rating 1A or 5A Maximum continuous current 5A Overload Measurement 3 x Nominal Range setting Absolute maximum overload 50A for 1 second Burden 0 5VA 0 02Ω current shunts common mode offset 2V peak plant ground to CT common terminal Resolu...

Page 10: ...mA Full scale 480Ω Over range fail 540Ω Resolution 1 C 2 F Accuracy 2 of full scale resistance excluding transducer error Max common mode voltage 2V Display range 0 C 140 C 32 F 284 F Depending on sensor Fuel Level Measurement type Resistance measurement by measuring voltage across sensor with a fixed current applied Arrangement Differential resistance measurement input Measurement current 10mA Fu...

Page 11: ...5V RMS Max common mode voltage 2V Maximum voltage Clamped to 70V by transient suppressers dissipation not to exceed 1W Maximum frequency 10 000Hz Resolution 6 25 RPM Accuracy 25 RPM Flywheel teeth 10 to 500 3 6 OUTPUTS 3 6 1 OUTPUTS A B Type Normally used for Fuel Start outputs Fully configurable for other purposes if the module is configured to control an electronic engine Supplied from Emergency...

Page 12: ...on Isolated Internal Termination provided 120Ω Max distance 40m 133 feet 3 8 DSENET DSENet is the interconnection cable between the host controller and the expansion module s and must not be connect to any device other than DSE equipment designed for connection to the DSENet NOTE DSENet is not available on DSE7200 series controllers Cable type Two core screened twisted pair Cable characteristic im...

Page 13: ...ternal sounder to draw attention to warning shutdown and electrical trip alarms Sounder level 84db 1m 3 10 ACCUMULATED INSTRUMENTATION NOTE When an accumulated instrumentation value exceeds the maximum number as listed below it will reset and begin counting from zero again Engine hours run Maximum 99999 hrs 59 minutes approximately 11yrs 4months Number of starts 1 000 000 1 million ...

Page 14: ...entation System Operators Manual 14 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 02 05 2008 ADM 3 11 DIMENSIONS AND MOUNTING DIMENSIONS 240 0mm x 181 1mm x 41 7mm 9 4 x 7 1 x 1 6 PANEL CUTOUT 220mm x 160mm 8 7 x 6 3 WEIGHT 0 7kg 1 4lb ...

Page 15: ...f the fixing clip into the slots in the side of the 7000 series module case Pull the fixing clip backwards towards the back of the module ensuring all three prongs of the clip are inside their allotted slots Turn the fixing clip screws clockwise until they make contact with the panel fascia Turn the screws a little more to secure the module into the panel fascia Care should be taken not to over ti...

Page 16: ...s reducing the chance of future connection failures Care should be taken not to overtighten the cable tie for instance with cable tie tools to prevent the risk of damage to the module case Cable tie fixing point With cable and tie in place 3 11 3 SILICON SEALING GASKET The supplied silicon gasket provides improved sealing between the 7000 series module and the panel fascia The gasket is fitted to ...

Page 17: ...pplied sealing gasket 2 Front of module when installed into the control panel WITHOUT being sealed to the panel IEEE C37 2 Standard Electrical Power System Device Function Numbers and Contact Designations Under the scope of IEEE 37 2 function numbers can also be used to represent functions in microprocessor devices and software programs The 7000 series controller is device number 11L 7000 Multifun...

Page 18: ...on and mounting elsewhere in this document 4 1 USER CONNECTIONS To aid user connection icons are used on the rear of the module to help identify terminal functions An example of this is shown below NOTE Availability of some terminals depends upon module version Full details are given in the section entitled Terminal Description elsewhere in this manual RS485 connection RS232 connection Terminals 1...

Page 19: ...8 Output relay E 1 0mm AWG 18 Plant Supply Positive from terminal 2 3 Amp rated 9 Output relay F 1 0mm AWG 18 Plant Supply Positive from terminal 2 3 Amp rated 10 Output relay G 1 0mm AWG 18 Plant Supply Positive from terminal 2 3 Amp rated 11 Output relay H 1 0mm AWG 18 Plant Supply Positive from terminal 2 3 Amp rated NOTE Terminals 12 to 14 are not fitted to the DSE7200 DSE7300 series controlle...

Page 20: ...e only 120Ω RS485 approved cable 29 0 5mm AWG 20 Use only 120Ω RS485 approved cable 30 SCR 0 5mm AWG 20 Use only 120Ω RS485 approved cable NOTE Terminals 31 to 38 are not fitted to the 7200 7300 controller NOTE Screened cable must be used for connecting the Magnetic Pickup ensuring that the screen is earthed at one end ONLY NOTE Screened 120Ω Ω Ω Ω impedance cable specified for use with CAN must b...

Page 21: ... 0mm AWG 18 Connect to generator L2 V output AC Recommend 2A fuse 45 Generator L3 W voltage monitoring input 1 0mm AWG 18 Connect to generator L3 W output AC Recommend 2A fuse 46 Generator Neutral N input 1 0mm AWG 18 Connect to generator Neutral terminal AC NOTE The above table describes connections to a three phase four wire alternator For alternative wiring topologies please see the ALTERNATIVE...

Page 22: ... L2 2 5mm AWG 13 Connect to s1 secondary of L2 monitoring CT 53 CT Secondary for Gen L3 2 5mm AWG 13 Connect to s1 secondary of L3 monitoring CT Connection to terminals 54 55 The function of terminals 54 and 55 change position depending upon wiring topology as follows Type Topology Pin No Description CABLE SIZE 7200 series All 54 DO NOT CONNECT 55 Common for CTs connected to L1 L2 L3 2 5mm AWG 13 ...

Page 23: ...ive NOTE Terminals 66 to 69 are not fitted to the 7200 series controller NOTE Terminals 68 and 69 are not fitted to the 7300 series controller 4 2 8 PC CONFIGURATION INTERFACE CONNECTOR DESCRIPTION CABLE SIZE NOTES Socket for connection to PC with 7xxx series PC software 0 5mm AWG 20 This is a standard USB type A to type B connector NOTE The USB connection cable between the PC and the 7000 series ...

Page 24: ...se Recommended cable type Belden 9841 Max distance 1000m 1km when using Belden 9841 or direct equivalent B SCR 4 2 10 RS232 CONNECTOR NOTE RS232 connector is not fitted to the 7200 series controller PIN No NOTES 1 Received Line Signal Detector Data Carrier Detect 2 Received Data 3 Transmit Data 4 Data Terminal Ready 5 Signal Ground 6 Data Set Ready 7 Request To Send 8 Clear To Send 9 Ring Indicato...

Page 25: ...el 7000 Series Control Instrumentation System Operators Manual Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 02 05 2008 ADM 25 4 3 TYPICAL WIRING DIAGRAMS 4 3 1 7210 AUTOSTART CONTROLLER 3 phase 4 wire ...

Page 26: ...DSE Model 7000 Series Control and Instrumentation System Operators Manual 26 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 02 05 2008 ADM 4 3 2 7220 AMF CONTROLLER 3 phase 4 wire ...

Page 27: ...ROLLER 3 phase 4 wire with restricted earth fault protection NOTE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT ...

Page 28: ...OLLER 3 phase 4 wire with restricted earth fault protection NOTE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the module to read earth faults before the CT only Restricted to generator upstream of the CT ...

Page 29: ...ar connected alternator This section details connections for alternative AC topologies Ensure to configure the 7000 series controller to suit the required topology NOTE Further details of module configuration are contained within the DSE7000 Series configuration software manual DSE part number 057 077 4 4 1 3 PHASE 4 WIRE WITHOUT EARTH FAULT PROTECTION NOTE Mains sensing Terminals 47 50 is not fit...

Page 30: ...00 series V2 0 0 and above controllers 7300 series V1 x x modules have Earth fault measuring only no protection alarms NOTE Mains sensing Terminals 47 50 is not fitted to DSE7210 DSE7310 autostart controllers NOTE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after...

Page 31: ...rumentation System Operators Manual Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 02 05 2008 ADM 31 4 4 3 SINGLE PHASE WITHOUT EARTH FAULT NOTE Mains sensing Terminals 47 50 is not fitted to DSE7210 DSE7310 autostart controllers ...

Page 32: ...trollers 7300 series V1 x x modules have Earth fault measuring only no protection alarms NOTE Mains sensing Terminals 47 50 is not fitted to DSE7210 DSE7310 autostart controllers NOTE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the mod...

Page 33: ...ntation System Operators Manual Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 02 05 2008 ADM 33 4 4 5 2 PHASE L1 L2 3 WIRE WITHOUT EARTH FAULT NOTE Mains sensing Terminals 47 50 is not fitted to DSE7210 DSE7310 autostart controllers ...

Page 34: ...trollers 7300 series V1 x x modules have Earth fault measuring only no protection alarms NOTE Mains sensing Terminals 47 50 is not fitted to DSE7210 DSE7310 autostart controllers NOTE Earthing the neutral conductor before the neutral CT allows the module to read earth faults after the CT only Restricted to load downstream of the CT Earthing the neutral conductor after the neutral CT allows the mod...

Page 35: ...on System Operators Manual Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 02 05 2008 ADM 35 4 4 7 2 PHASE L1 L3 3 WIRE WITHOUT EARTH FAULT MEASURING NOTE Mains sensing Terminals 47 50 is not fitted to DSE7210 DSE7310 autostart controllers ...

Page 36: ...05 2008 ADM 4 4 8 3 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT MEASURING NOTE Earth fault protection alarm only available on 7300 series V2 0 0 and above controllers 7300 series V1 x x modules have Earth fault measuring only no protection alarms NOTE Mains sensing Terminals 47 50 is not fitted to DSE7210 DSE7310 autostart controllers ...

Page 37: ...asure and display generator current only The typical wiring diagrams in the preceding section all show the CT measuring the generator load For clarity an example is shown below 2 Load The CTs are used to measure and display generator current when the generator is on load and mains current when the mains is on load The module display automatically changes to display the current in the relevant inst...

Page 38: ...g section details the function and meaning of the various controls on the module 5 1 DSE7210 DSE7310 AUTOSTART CONTROL MODULE Menu navigation buttons Four configurable LEDs Select Stop mode Select Manual mode Select Auto mode Mute alarm Lamp test Start engine when in manual mode Close generator manual mode only Open generator manual mode only Main status and instrumentation display ...

Page 39: ...losed auxiliary The LED illuminates when the generator closed auxiliary input is active The LED shows the state of the auxiliary contact 2 There is NO input configured for Generator closed auxiliary factory default setting The LED illuminates when the 7x20 gives the loading signal to the generator The LED shows the state of the 7x20 s loading request Close Generator LED On When The Generator Is Re...

Page 40: ...2 DSE7220 DSE7320 AMF CONTROL MODULE Continued overleaf Menu navigation buttons Four configurable LEDs Select Stop mode Select Manual mode Select Auto mode Mute alarm Lamp test Start engine when in manual mode Transfer to generator manual mode only Transfer to mains manual mode only Main status and instrumentation display Select Test on load mode ...

Page 41: ...tate of the 7x20 s loading request NOTE Mains on load LED has two modes of operation depending upon the configuration of the controllers digital inputs 5 Digital input configured for Mains closed auxiliary The LED illuminates when the mains closed auxiliary input is active The LED shows the state of the auxiliary contact 6 There is NO input configured for Mains closed auxiliary factory default set...

Page 42: ... a quick start guide to the module s operation 5 3 1 STARTING THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual 5 3 2 STOPPING THE ENGINE NOTE For further details see the section entitled OPERATION elsewhere in this manual First select manual mode then press the Start button to crank the engine Select Stop Reset mode The generator is stopped ...

Page 43: ...struments on the currently selected page press the scroll or buttons The autoscroll is disabled To re enable autoscroll press the or buttons to scroll to the title of the instrumentation page ie Engine When scrolling manually the display will automatically return to the Status page if no buttons are pressed for the duration of the configurable LCD Page Timer If an alarm becomes active while viewin...

Page 44: ...ue If configured Engine ECU Link When connected to suitably configured and compatible engine ECU For details of supported engines see Electronic Engines and DSE wiring DSE Part number 057 004 Generator Generator Voltage ph N Generator Voltage ph ph Generator Frequency Generator Current Generator Earth Current Generator Load kW Generator Load kVA Generator Power Factor Generator Load kVAr Generator...

Page 45: ...rouble Codes Engine DTCs The code interpreted by the module shows on the display as a text message Additionally the manufactures code is shown Water Level Low Xxx xxx xxx NOTE For details on these code meanings refer to the ECU instructions provided by the engine manufacturer or contact the engine manufacturer for further assistance NOTE For further details on connection to electronic engines plea...

Page 46: ...cent shutdown alarm Continuing to press down cycles through the past alarms after which the display shows the most recent alarm and the cycle begins again To exit the event log and return to viewing the instruments press the next page button 5 6 USER CONFIGURABLE INDICATORS These LEDs can be configured by the user to indicate any one of 100 different functions based around the following Indication...

Page 47: ...e This mode allows the module to control the function of the generator automatically The module will monitor the remote start input and mains supply status and once a start request is made the set will be automatically started and placed on load Upon removal of the starting signal the module will automatically transfer the load from the generator and shut the set down observing the stop delay time...

Page 48: ...n Manual mode only Open generator DSE7210 DSE7310 only Allows the operator to open the generator when in Manual mode only Transfer to mains DSE7220 DSE7320 only Allows the operator to transfer the load to the mains when in Manual mode only Menu navigation Used for navigating the instrumentation event log and configuration screens For further details please see the more detailed description of thes...

Page 49: ...sequences followed by a module containing the standard factory configuration Remember that if you have purchased a completed generator set or control panel from your supplier the module s configuration will probably have been changed by them to suit their particular requirements Always refer to your configuration source for the exact sequences and timers observed by any particular module in the fi...

Page 50: ...it will return to a stand by state If a start request is still present at the end of the start delay timer the fuel relay is energised and the engine will be cranked NOTE If the unit has been configured for CAN compatible ECU s will receive the start command via CAN If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which...

Page 51: ...n the engine If all start requests are removed the stopping sequence will begin 6 1 4 STOPPING SEQUENCE The return delay timer operates to ensure that the starting request has been permanently removed and isn t just a short term removal Should another start request be made during the cooling down period the set will return on load If there are no starting requests at the end of the return delay ti...

Page 52: ...figured for CAN compatible ECU s will receive the start command via CAN If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence will be terminated and the display shows Fail to Start When the engine fires the...

Page 53: ...d runs NOTE The load transfer signal remains inactive until the Oil Pressure has risen This prevents excessive wear on the engine Once the load has been transferred to the generator it will not be automatically transferred back to the mains supply To manually transfer the load back to the mains either Press the transfer to mains button DSE7220 DSE7320 only Press the Open Generator button DSE7210 D...

Page 54: ...ble ECU s will receive the start command via CAN If the engine fails to fire during this cranking attempt then the starter motor is disengaged for the crank rest duration after which the next start attempt is made Should this sequence continue beyond the set number of attempts the start sequence will be terminated and the display shows Fail to Start When the engine fires the starter motor is disen...

Page 55: ... the load Load will be automatically transferred from the mains supply to the generator NOTE The load transfer signal remains inactive until the Oil Pressure has risen This prevents excessive wear on the engine In test mode the set will continue to run on load until either The stop button is pressed The set will immediately stop The auto button is pressed The set will observe all auto mode start r...

Page 56: ... with the master backed up by the slave If a starting request is made the starting sequence will begin Starting requests can be from the following sources Mains supply out of limits DSE7220 7320 only o When the mains supply fails the Master will start its generator Should the Master fail the Slave will be instructed to start and take the load Activation of an auxiliary input that has been configur...

Page 57: ...arm 1 2 Warning Low oil pressure The LCD will display multiple alarms E g High Engine Temperature shutdown Emergency Stop and Low Coolant Warning These will automatically scroll round in the order that they occurred In the event of a warning alarm the LCD will display the appropriate text If a shutdown then occurs the module will again display the appropriate text Example Alarm 1 2 Warning Oil pre...

Page 58: ...TERY OVER VOLTAGE The DC supply has risen above the high volts setting level for the duration of the high battery volts timer FAIL TO STOP The module has detected a condition that indicates that the engine is running when it has been instructed to stop NOTE Fail to Stop could indicate a faulty oil pressure sensor If engine is at rest check oil sensor wiring and configuration AUXILIARY INPUTS Auxil...

Page 59: ...erature pre alarm setting level OVERSPEED The engine speed has risen above the overspeed pre alarm setting UNDERSPEED The engine speed has fallen below the underspeed pre alarm setting GENERATOR OVER FREQUENCY The generator output frequency has risen above the pre set pre alarm setting GENERATOR UNDER FREQUENCY The generator output frequency has fallen below the pre set pre alarm setting after the...

Page 60: ...so remove DC supply from the Fuel and Start outputs of the controller NOTE The Emergency Stop Positive signal must be present otherwise the unit will shutdown LOW OIL PRESSURE The engine oil pressure has fallen below the low oil pressure trip setting level after the Safety On timer has expired ENGINE HIGH TEMPERATURE The engine coolant temperature has exceeded the high engine temperature trip sett...

Page 61: ...UTDOWN ALARM GENERATOR HIGH CURRENT if the module detects a generator output current in excess of the adjustable trip a warning alarm occurs This warning will continue for a period depending upon the level of overload placed on the generator and the configuration setting for Generator High Current in the 7000 series configuration software For instance the factory default settings for Generator Hig...

Page 62: ...t to reset the module Display Reason GENERATOR OVER CURRENT If a generator output in excess of the high current alarm point a warning alarm occurs If this high current condition continues for an excess period then the alarm escalates to either a shutdown or electrical trip condition depending upon module configuration For further details of the high current alarm please see High Current Shutdown A...

Page 63: ...ons simultaneously If a module security PIN has been set the PIN number request is then shown Press the first changes to 0 Press up or down to adjust it to the correct value Press right when the first digit is correctly entered The digit you have just entered will now show for security Repeat this process for the other digits of the PIN number You can press left if you need to move back to adjust ...

Page 64: ...parameter begins to flash to indicate that you are editing the value Press the up or down buttons to change the parameter to the required value Press to save the value The parameter ceases flashing to indicate that it has been saved To exit the editor at any time press and hold the button NOTE When the editor is visible it is automatically exited after 5 minutes of inactivity to ensure security NO...

Page 65: ... Delay 1m Battery Over Voltage Warning 30V Charge Alternator Failure Warning Active Charge Alternator Failure Warning 6V Droop control Disable Compatible engine ECUs only Droop control 4 Compatible engine ECUs only GENERATOR Generator Under Voltage Shutdown 184V Generator Under Voltage Pre Alarm 196V Generator Over Voltage Pre Alarm 265V Generator Over Voltage Shutdown 276V Generator Under Frequen...

Page 66: ... to the section you wish to view change Press the up or down buttons to select the parameter you wish to view change within the currently selected section To edit the parameter press to enter edit mode The parameter begins to flash to indicate that you are editing the value Press the up or down buttons to change the parameter to the required value Press to save the value The parameter ceases flash...

Page 67: ...y If not then check that the engine is fully operational fuel available etc and that the fuel solenoid is operating The engine should now run up to operating speed If not and an alarm is present check the alarm condition for validity then check input wiring The engine should continue to run for an indefinite period It will be possible at this time to view the engine and alternator parameters refer...

Page 68: ...ation of input Warning fault operates Check relevant switch and wiring of fault indicated on LCD display Check configuration of input Fail to Start is activated after pre set number of attempts to start Check wiring of fuel solenoid Check fuel Check battery supply Check battery supply is present on the Fuel output of the module Check the speed sensing signal is present on the 7000 series module s ...

Page 69: ...Check that the output configuration is correct to drive the load switch device and that all connections are correct Remember that the set will not take load in manual mode unless a remote start on load input is present or the close generator button is pressed Inaccurate generator measurements on controller display Check that the CT primary CT secondary and VT ratio settings are correct for the app...

Page 70: ...plugs from DSE please contact our Sales department using the part numbers below 7000 series terminal designation Plug description Part No 1 11 11 way 5 08mm 007 451 15 18 4 way 5 08mm DSE7200 series only 007 100 22 30 9 way 5 08mm 007 167 39 46 8 way 7 62mm 007 454 47 50 4 way 7 62mm Not fitted to DSE7210 007 171 51 56 6 way 5 08mm 007 446 60 65 6 way 5 08mm DSE7200 series only 007 379 60 67 8 way...

Page 71: ... 22 30 9 way 5 08mm 007 167 39 46 8 way 7 62mm 007 454 47 50 4 way 7 62mm Not fitted to DSE7310 007 171 51 56 6 way 5 08mm 007 446 60 67 8 way 5 08mm DSE7300 series only 007 164 RS485 3 way 5 08mm 007 174 PC Configuration interface lead USB type A type B 016 125 NOTE Mains sensing Terminals 47 50 is not fitted on DSE7310 autostart controller 12 2 PURCHASING ADDITIONAL FIXING CLIPS FROM DSE Item De...

Page 72: ...r manual Model DSE2130 expansion input module provides additional analogue and digital inputs for use with the 7320 controller Up to 4 DSE2130s can be fitted to the 73x0 module at one time 055 060 057 082 Model DSE2157 expansion relay module provides eight additional voltage free relays for use with the 73x0 controller Up to 10 DSE2157s can be fitted to the 73x0 module at one time 055 061 057 083 ...

Page 73: ... waste 14 2 ROHS RESTRICTION OF HAZARDOUS SUBSTANCES Directive 2002 95 EC 2006 To remove specified hazardous substances Lead Mercury Hexavalent Chromium Cadmium PBB PBDE s Exemption Note Category 9 Monitoring Control Instruments as defined in Annex 1B of the WEEE directive will be exempt from the RoHS legislation This was confirmed in the August 2005 UK s Department of Trade and Industry RoHS REGU...

Page 74: ...nual 74 Part No 057 074 7000 Series OPERATING MANUAL ISSUE 2 02 05 2008 ADM 15 APPENDIX 15 1 IDMT TRIPPING CURVES TYPICAL NOTE The factory default settings of tripping curve 36 and trip level of 100 of full load allows for the set to run at 110 of full load for one hour ...

Page 75: ...15 NOTE It is important that terminal 15 sensor common is soundly connected to an earth point on the ENGINE BLOCK not within the control panel Oil pressure Sensor 16 Coolant temperature sensor 17 Fuel level sensor 18 Flexible Sensor Not fitted to 7200 series 19 15 3 CAN INTERFACE Modules are fitted with the CAN interface as standard and are capable of receiving engine data from engine CAN controll...

Page 76: ...ule starting or stopping the generator selecting operating modes etc The various operating parameters such as output volts oil pressure etc of the remote generator can be viewed 15 4 2 PC TO CONTROLLER DIRECT CONNECTION To connect a 7000 series module to a PC the following items are required 7000 series module 7000 series configuration software Supplied on configuration suite software CD USB cable...

Page 77: ...vertically There must be no harmful effect when the equipment enclosure is tilted at an angle up to 15 from it s normal position drops falling at an angle 3 Protected against ingress of solid objects with a diameter of more than 2 5 mm Tools wires etc with a thickness of more than 2 5 mm are prevented from approach 3 Protection against water falling at any angle up to 60 from the vertical There mu...

Page 78: ... equipment and against a limited amount of falling dirt 2 IP31 Provides a degree of protection against limited amounts of falling water and dirt 3 IP64 Provides a degree of protection against windblown dust rain and sleet undamaged by the formation of ice on the enclosure 3R IP32 Provides a degree of protection against rain and sleet undamaged by the formation of ice on the enclosure 4 X IP66 Prov...

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