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DECKED MT5, Installation Instructions Manual

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DECKED MT5 Installation Instructions Manual Download Page 8

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MT5 / MT7 | v.1.1 | 

Page 8

ASSEMBLY: 

LOOSELY ATTACH STUDS (YUP)

•    

LOOSELY

 attach studs to cabside vert with six bolts; 

BAG 

S1.

CENTER VERT

PASSENGER

SIDE STUD

CABSIDE  VERT

DRIVER 

SIDE STUD

KEEP LOOSE

(YOGA HELPS) 

S1

KEEP LOOSE

S1

Summary of Contents for MT5

Page 1: ...ions MT5 MT7 TOOLSREQUIRED TOYOTA TACOMA 5 1 BED LENGTH MT5 2005 2018 MT7 2019 CURRENT VERSION1 1 DECKED COM 208 806 0251 DECKEDUSA DECKEDUSA FOLLOWUS Adjustable wrench that opens to about 1 1 2 open end wrench 2 Phillips screwdriver Short 7 32 hex wrench 7 16 deep socket 3 8 socket Electric drill 9 64 drill bit 1 4 drill bit 5 16 drill bit Drill stop T40 Torx Driver ...

Page 2: ...DECKED carton LEFT deck half 1 RIGHT deck half 1 Center vert 1 Cabside vert 1 Drawer 2 Left ammo can 1 Right ammo can 1 Left stud 1 Right stud 1 Ammo can lid 2 C channel 2 Ruler 1 Hardware box 1 Bottle opener 1 Torsion brace 1 Hardware box unbagged components inside DECKED carton Shims 4 Weather strips 2 HARDWARE box bagged components PREP MT5 or MT7 1 S1 1 S2 1 N1 1 J4 2 DRAWER 1 1 DRAWER 2 1 WHE...

Page 3: ...CENTERVERT sohandtightenuntilsnugonly Youcan alsoscrewtheinsertsbackinifdislocated Thereisastraightscrewdriverslotontheundersideoftheinsert 5 Startallboltswithfingerstoavoidcross threading 6 DON TovertightenJ hooksduringinstallation Make emgoodandsnugenoughtokeepthe systemfrommovinginthebed 7 Nicejobifyou restillreading Prevent abusive expletitive filled language watch our detailed installation vi...

Page 4: ... shim6 1 2 fromrearofbed red 3 6 1 2 A B PLACELARGESHIMOVERFACTORYBEDBOLT ASSHOWN REPEATPASSENGERSIDE CAB PREPBED SHIMS 2SMALLshimsand2LARGEshims withholes arelooseinyourhardwarekit Usingtheinformationbelow 1 Cleanthebedsurfacewheretheshimswillbelocated Isopropylalcohol donotdrink isrecommended 2 Removetapefilmandapplyshimwiththestrengthof1000mena k apushreallyhard ...

Page 5: ...ltthroughthebracketandbedwall Install1 washerandflangednutandtightensecurely BAGPREP MT5orMT7 Repeatdriversideunlessyoudon thaveadriver ssidecubby Ifnot followtheinstructionsfordriver ssideon nextpage NOTE OnpassengersideONLY youwillneedtoaddawasher BAGPREP MT5orMT7 Weknowit sstrange trustus DRIVER SIDE FACTORYBOLT PASSENGER SIDE HELPFULTIP Feelfreetoremovedoorsofcubbies soyoucanstillsomewhatuseth...

Page 6: ...nddrill 2 5 16 holes withdrillstopsetat 62 ReferencingDETAILAinstallJ hookmountingbracketasshownwithbolts backingplateandnuts Tightenboltssecurely BAGPREP MT7 BAGTACOMATD DETAIL A DRIVER S SIDE ONLY HOLE DRILLING DETAIL A DRIVER S SIDE ONLY BOLT INSTALLATION DRILL5 16 HOLE2PLACES DRILLSTOP 5 16 DRILLBIT 62 2 75 7 5 TO BOTTOM OFBED 5 75 FROM REAROFBED BOLT BACKING PLATE NUT DETAIL A RECOMMENDEDTORQ...

Page 7: ...eagaragefloor Attachcenterverttocabsidevertwithfourbolts Alternatetotighten BAGS1 CENTERVERT CABSIDE VERT S1 PLACEHOOKONCENTERVERT OVERNOTCHINCABSIDEVERT HELPFULTIP BAGS1 a k a BunkerHill isrequired formostofthesteps sokeepitclose Theseboltsare highlightedthroughoutinstructionsinRED RECOMMENDEDTORQUE BoltsinlabeledbagS1 27in lb ...

Page 8: ...CKEDUSA DECKEDUSA MT5 MT7 v 1 1 Page 8 ASSEMBLY LOOSELYATTACHSTUDS YUP LOOSELYattachstudstocabsidevertwithsixbolts BAGS1 CENTERVERT PASSENGER SIDESTUD CABSIDE VERT DRIVER SIDESTUD KEEPLOOSE YOGAHELPS S1 KEEPLOOSE S1 ...

Page 9: ...ailgateendofdeckpanels Liftdeckpanelsoncentervert stud cabsidevertassembly SlidestudsaroundL Runtildeckpanelsareseated DETAILA Looselysecurefourboltstoholddecksontostuds BAGS1 Nowyoucansecurelytightentheboltsthatholdthestudstothecabsidevert Unboltdeckfromstuds removedeckpanels savebolts removeammocansandsetasideforlaterassembly DETAIL A S1 A YOUWILLREMOVEANDSAVETHESEBOLTS AFTERTIGHTENINGCABSIDEVER...

Page 10: ...OLT CAB CAB ASSEMBLY BRACKETS MOUNTING STEP1 Securelyattachstudbrackettodriversidestudusingthree3 1 2 boltsandthreeflangednuts BAGPREP MT5orMT7 STEP2 Looselyattachcabsidebrackettothetopholeinstudbracketwith3 4 boltandflangednut BAGPREP MT5orMT7 KEEPLOOSE RepeatSTEP1andSTEP2onpassengerside STEP3 Whilesupportingbothends liftcentervert stud cabsidevertassemblyintruckbed FLANGEDNUT CAB FLANGED NUTS RE...

Page 11: ...ll nowtightensecurelytostudbracket Whilekeepingassemblyoncenterline drillthree1 4 diameterholesintobedusingcabsidebracketasaguide greenholes Makesuretouseadrillstopsetto1 2 depth Repeatpassengerside A DETAIL A 1 4 DRILLBIT DRILLSTOP 1 2 DRILLHOLES GREEN MAKESURECABSIDEBRACKET GREY ISFLUSHAGAINSTBED CAB CAB RECOMMENDEDTORQUE 53in lb ...

Page 12: ...cketandpickupbed BAGPREP MT5orMT7 PlayRockPaperScissorswithyourpal Theloserneedstoholdthebackingplateinsidethewheelwellandattach threeflangednuts BAGPREP MT5orMT7 Securelytighten Repeatpassengerside CAB 1 BOLTS FLANGED NUTS BACKERPLATEGOESOUTSIDETHE INNERPLASTICBEDONTHEINTERIOR WHEELWELLWALL TRYSAYINGTHAT THREETIMESFAST RECOMMENDEDTORQUE BoltsinlabeledbagPREP MT5orMT7 27in lb ...

Page 13: ...fthetruck PlacedriversideC channelonledgeofstudandammocanwithendplatecabside DETAILA InserttwoboltsthroughC channelintoammocanandlooselyfastenwithnut BAGS2 BAGN1 DETAILB TightlyattachC channeltostud BAGS1 Repeatpassengerside DETAIL A DETAIL B C CHANNEL ENDPLATE KEEPLOOSE TIGHTEN A B S2 S1 N1 CAB CAB CAB RECOMMENDEDTORQUE BoltsinlabeledbagsS1 S2 N1 27in lb ...

Page 14: ...1 FourboltswithnylonandrubberwashersinstalledinordershowninDETAILAthroughdeckpanelinto stud BAGS1 BAGMSWASHERS EightboltswithnylonandrubberwashersinstalledinordershowninDETAILAthroughdeckpanelinto tailgateammocan BAGS1 BAGMSWASHERS TightenallS1bolts SecurelytightendriversideC Channel ammocannutandbolt Repeatpassengerside makesureyoudon tforgettosecurelytightenpassengersideC Channel ammocan nutandb...

Page 15: ...TALL J HOOKS LooselyassembledriversideJ hookassemblyinordershownthroughtailgatesideholeinammocan BAGJ4 Repeatpassengerside DRIVER SIDE AMMO CAN PASSENGER SIDE AMMO CAN TAILGATE TAILGATE KEEPLOOSE KEEPLOOSE J4 J4 HELPFULTIP Makesurethehooks opentowardtailgate ...

Page 16: ...DRAWERS BRACKETS WHEELS Eachdrawerhasaleftandarightbracket Boltbracketsintoplaceviabottomtwoholesinbracketwith3 4 lengthbolts Usethe2 lengthboltfortheuppercabsidewallholeinbracket BAGDRAWER1 Installatubebraceineachdrawerwithtwo3 4 lengthbolts BAGDRAWER1 BAGDRAWER2 Attachwheelsontodrawerbracketswitha7 32 hexwrench BAGWHEELS RECOMMENDEDTORQUE BoltsinlabeledbagsDRAWER1andDRAWER2 27in lb Boltsinlabele...

Page 17: ...overhang CAB DRAWERS AXLEWHEELS WEATHERSTRIPS Slidenarrowdrawerintodriversidedrawercavity NOTE Itiseasiertofullyinstallnarrowdrawerfirst DETAILA Installtwotailgatewheelsontonarrowdraweraxleswitha7 32 hexwrench BAGWHEELS Repeatwithwidedrawer DETAILB InstallweatherstripsontopofdraweredgesWITH WIPER BLADE POINTING TOWARD DRIVER IMPORTANT Facingtheweatherstripthewrongwaywillfunnelwaterintodrawer DUH R...

Page 18: ...ttleopenerholesandtorsionbraceintocentervert BAGS1 Two1 2 lengthboltsthroughupperholesinbottleopenerintocentervert BAGFINALMID Alignbottleopenertoedgesofcentervertandtightenfourbottleopenerbolts Tightenendboltsintotailgateammocans Finally TightentheJ hooks DONOTOVERTIGHTEN justmakesnug Makesurethegapbetweenthe sidewallofthebedandthedeckisequalonbothsides TORSIONBRACE BOTTLEOPENER 1 2 LENGTH BOLTSB...

Page 19: ...tto1 2 Thereisalateral steeltube thatrunsontheundersideofthedeckatthislocation SEEUNDERSIDEVIEWOFDECK IMPORTANT OnlydrillthroughTOPofsteeltube donotdrillthroughbottomoftube lestyouwanttopulla NiagaraFallsandfunnelwaterintoyourdrawers Screwthree3 4 lengthPhillipsscrewsintothecabsiderulerholesyoujustdrilled BAGFINALMID STEELTUBERUNSLATERALLYUNDERTHESE3RULER HOLES THEYTAKETHE3 4 SCREWS DO Drillthroug...

Page 20: ...dtogive rtheFonzitoclose it srugged Insertlockholeplugs unlessyouordereddrawerlocks Installdrawerlocksnow instructionswithlocks BAGFINALMID IMPORTANT Grabyourfavoritebeverage crack eropeninthebottleopenerandchristenthisship Youdidit Immediatelypostaphotoofyoursignificantother childorcanine innoorderofsignificance appreciatingyouraccomplishment Addhashtag DECKEDUSA DECKEDUSA DETAIL B FINALMID DECKE...

Page 21: ...customerserviceteamandprovideadescriptionofthedefectivepart includingdigitalpicturesifrequested withtheoriginalpurchasedocumentationasvalidationofwarrantycoverageorhave previouslyactivatedtheirwarrantyonline ThiswarrantyDOESNOTcoverorapplyto Damagetotheproductduetomisuse mishandlingandabuse Productsnotusedinaccordancewiththemanufacturer sinstructionsorrecommendations Productnotassembledorinstalled...

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