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8-15-2018 K68622704

2

www.mopar.com

CONTENTS

DECKED carton

LEFT/DRIVER deck half - 1
RIGHT/PASSENGER deck half - 1
Center vert - 1
Drawer - 2
Cabside ammo can - 2
Tailgate side ammo can - 2
Ammo can lid - 4
Ammo can window - 2
C-channel - 2
Ruler - 1
Hardware box - 1
Torsion brace - 1
Bottle opener - 1

Hardware box - unbagged components 

(inside DECKED carton)

:

Weather strips - 2

Handle - 1

Shim - 2

HARDWARE box - bagged components

C-CHANNELS C - 1

BOLT 1 FS (B1) - 1

CS AMMO CANS - 1

J6C - 4

DRAWER 1 - 1

DRAWER 3 - 1

HANDLE C - 1

WHEELS - 1

PREP-EXTRA - 1

BED TAPE - 1

FOAM SEAL - 1

WASHERS -1

PREP TBO - 1

▼ 

ASSEMBLY OVERVIEW 

RULER

C-CHANNEL

TAILGATE

AMMO CAN

CABSIDE AMMO 

CAN

AMMO 

CAN LID

CENTER VERT

DRAWER

TORSION BRACE

BOTTLE OPENER

RIGHT/PASSENGER

DECK HALF 

LEFT/DRIVER

DECK HALF 

AMMO CAN 

WINDOW

COVER

Summary of Contents for DR6

Page 1: ...nstallation Instructions DR6 DR7 TOOLSREQUIRED RAM 1500 2019 CURRENT NEW BODY STYLE ONLY VERSION4 2 DECKED COM 208 806 0251 DECKEDUSA DECKEDUSA FOLLOWUS Adjustable wrench that opens to about 1 1 2 open end wrench 2 Phillip screwdriver 3 8 socket 7 16 deep socket 7 32 Allen wrench 1 8 Allen wrench 1 2 drill bit DECKED Storage System ...

Page 2: ...le opener 1 Hardware box unbagged components inside DECKED carton Weather strips 2 Handle 1 Shim 2 HARDWARE box bagged components C CHANNELS C 1 BOLT 1 FS B1 1 CS AMMO CANS 1 J6C 4 DRAWER 1 1 DRAWER 3 1 HANDLE C 1 WHEELS 1 PREP EXTRA 1 BED TAPE 1 FOAM SEAL 1 WASHERS 1 PREP TBO 1 ASSEMBLYOVERVIEW RULER C CHANNEL TAILGATE AMMOCAN CABSIDEAMMO CAN AMMO CANLID CENTERVERT DRAWER TORSIONBRACE BOTTLEOPENE...

Page 3: ...nginstallation Make emgoodandsnugenoughtokeepthe systemfrommovinginthebed 6 Nicejobifyou restillreading TAILGATEammocanshavewidebottoms CABSIDEammocanshavenarrowbottoms NOTE Youwillneedabuddytohelpwithexactlytwosteps notincludingdrainingthesixpackorsnapping picsofyouposing Prevent abusive expletive filled language watch our detailed installation video or give us a call We re happy to help 208 806 ...

Page 4: ...E NOTE Gotaspray inbedliner Bedrugormat Youwon tneedthisbedtape Otherwise follow thedirectionsbelowdependingonyourbedlengthtoprotectyourbedpaint 14 STRIPS 61 STRIPS 14 STRIPS 12 STRIPS 12 STRIPS 30 STRIPS 14 STRIPS 12 STRIPS 12 STRIPS 14 STRIPS 30 STRIPS DR6 DR7 DR7 6 4 BED 1 Cutthetapeintothefollowinglengthsforthe6 4 bed 12 long 2strips 14 long 4strips 30 long 4strips 2 ReferencingtheimageDR7show...

Page 5: ...a Cleanthesurfacesthoroughlywheretheshimswillbelocated isopropylalcoholis recommended b Removethelayeroftapeonthebottomoftheshimtoexposetheadhesivesurface c Placetheshimandapplywithpressure NOTE RepeatDETAILApassengerside CABSIDE TAILGATE DETAIL A Centershimbetweenfloorbeadsshown Placeshim2 fromcabsidepanel blue Repeatonpassengerside 2 A ...

Page 6: ... BAGC CHANNELSC Don ttightenyet Lineupthedriver ssidedeck stickeronendofdeckpanelindicatesLEFT DRIVER ontopofthe C channel ammocanassemblyandthecentervertbosses NOTE Tailgatesideofthecenterverthasanaxle installed thecentervertandammocanaxlesmustbeonthetailgateend notcabsideend oftheassembly UseWASHERSbagtoinstallnylon rubberwashersonallCSAMMOCANbolts Installthesamewasherson12B1bolts Boltthedecktot...

Page 7: ...tightenyet Lineupthepassenger ssidedeck stickeronendofdeckpanel indicatesRIGHT PASSENGER ontopoftheC channel ammocanassembly Boltthedecktotheammocans BAGB1 withnylonandrubberwashers forthetailgateammocan BAGCSAMMOCAN withnylonandrubberwashers forthecabsideammocan DONOTboltpassengerdecktocentervert NowgobackandtightenthelooseboltsconnectingtheammocanstotheC channel Grabyourbuddytohelpyouliftthedriv...

Page 8: ...mountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don t tightenyet Ifyoudo youwon tbeabletocenterthesystemproperlyinyourbed InserttheJ hookthroughcenterholeonthepassengersidecabsideammocanandloopJ hookthroughtiedown ormountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet IMPORTANT LeaveallJ hooknutsloose PASSENGERSIDE TAILGATEAMMO...

Page 9: ...acksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet InserttheJ hookthroughthecenterholeonthedriversidetailgateammocanandloopJ hookthroughtiedownor mountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet IMPORTANT LeaveallJ hooknutslooseuntilentiredeckisinplace DRIVERSIDE CABSIDEAMMOCAN DRIVERSIDE TAILGATEAMMOCAN CABSIDEAMMO CANWINDOW CAB CAB J6C J6C ...

Page 10: ...nthegapbetweenthedeckandcabsidepanelwiththeadhesiveside facingthedeck notthetruck asshowninDETAILA Thetopedgeoffoamsealshouldbelevelwiththetopedge ofthedeck NOTE Dependingonhowthesealisunrolled thepapercarriermaynotendupontheadhesive sideoftheseal Checkforstickinessindeterminingtheadhesivesideoftheseal Slowlystickthefoamsealacrossthedeckpanelandremovethepapercarrierasyougo Oncefoamsealisinplace st...

Page 11: ...S SOEASYACHIMPANZEECANDOIT Eachdrawerhasaleftandarightbracket Boltthebracketsintoplaceviabottomtwoholesinbracketwith3 4 lengthbolts Usethe2 lengthboltfortheuppercabsidewallholeinbracket BAGDRAWER1 Installatubebraceineachdrawerwithtwo3 4 lengthbolts BAGDRAWER1 BAGDRAWER3 Attachwheelsontothedrawerbracketswitha7 32 hexwrench BAGWHEELS RECOMMENDEDTORQUE BoltsinlabeledbagsDRAWER1andDRAWER3 27in lb Bolt...

Page 12: ...ogofacingoutward insertthehandleendsbehindthespringarms Rotatethearmsofthehandletoward theclevispins pullingthespringarmdownward Whenthehandleholeislinedupwiththeclevispin pushthepin throughthehandleholeandthroughtheinsidedrawerhole Repeatontheothersideofthehandle Installahairpinthroughtheclevispin BAGHANDLEC CORRECT SPRINGARMFITS INHANDLENOTCH WRONG SPRINGARMOUT OFHANDLENOTCH SPRING ARMS POINT IN...

Page 13: ...dewheelsontotheiraxles BAGWHEELS NOTE Placingaspacerunderthedrawertoraiseitintopositionmakesthiseasier ammocanlidsworkwell orasmallpieceof2x2or2x4isevenbetter Installtheweatherstripsonthetailgatesidedraweredge Withtheweatherstripwiperfacingcabside lineupone endwiththesideofthedrawerandplaceonthetopdraweredge firmlypressingdownontheweatherstripasyou movealongthedraweredge NOTE Facingtheweatherstrip...

Page 14: ...heJ hooks DONOTOVERTIGHTEN Makesuretocenterthevertinthecenterofyourbed Installrulerbyaligningtherulerholeswiththeinsertsinthedecks Useyourfingerstostartthe1 4 screwstoavoid cross threading Tightenjustuntilsnugwitha1 8 Allenwrench Insertlockcoreplugs orinstalllocksifpurchased See wasn tthatworthit Congratulateyourselfonajobwell done Nowgetoutthereandplayhard DECKEDUSA DECKEDUSA NYLONWASHER LOCK COR...

Page 15: ...serviceteamandprovideadescriptionofthedefectivepart includingdigitalpicturesifrequested withtheoriginalpurchasedocumentationasvalidationofwarrantycoverageorhave previouslyactivatedtheirwarrantyonline ThiswarrantyDOESNOTcoverorapplyto Damagetotheproductduetomisuse mishandlingandabuse Productsnotusedinaccordancewiththemanufacturer sinstructionsorrecommendations Productnotassembledorinstalledaccordin...

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