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8-15-2018 K68622704

14

www.mopar.com

INSTALL: 

THE FUN STUFF 

(PARTY TIME!)

•  Use the bag of hardware; 

PREP TBO

, that is either attached to the torsion brace or in the hardware box, for the following steps. 

•  Slide torsion brace under center vert and tailgate ammo cans. Place bottle opener on the outside of the torsion brace.
•  Loosely install (start with your fingers to avoid cross-threading):

•  Two .905” bolts with nylon washers through the end holes in torsion brace into ammo cans.
•  Two .905” bolts with nylon washers through the bottom bottle opener holes and torsion brace into center vert.
•  Two 1/2” length bolts through upper holes in bottle opener into center vert.

•  Align bottle opener to edges of center vert and tighten four bottle opener bolts.
•  Tighten end bolts into tailgate ammo cans.
•  

Finally, tighten the J-hooks. DO NOT OVER TIGHTEN. Make sure to center the vert in the center of your bed.

•   Install ruler by aligning the ruler holes with the inserts in the decks. Use your fingers to start the 1/4” screws to avoid 

cross-threading. Tighten just until snug with a 1/8” Allen wrench.

•  Insert lock core plugs, or install locks if purchased.

•  See, wasn’t that worth it? Congratulate yourself on a job well-done! Now get out there and play hard!

#DECKEDUSA  |  @DECKEDUSA

NYLON WASHER

LOCK CORE

PLUGS

.905” BOLTS

.905” BOLTS

1/2” BOLTS

NYLON 

WASHER

1/4” SCREWS

IMPORTANT:

 Grab your favorite beverage, crack ‘er open in the bottle opener and make a toast to your van. You did it. Immediately 

post a photo of your significant other, child or canine (in no order of significance - please someone show us your pet alligator) 
appreciating your accomplishment. Add hashtag #DECKEDUSA | @DECKEDUSA.

RECOMMENDED TORQUE:

.905” Bolts - 27 in-lb. 

|

 J-hooks - 9 in-lb.

1/2” Bolts  &

 

 1/4” Ruler screw - 18 in-lb.

HELPFUL TIP: 

Bottle opener goes 

on the 

outside

 of the torsion brace.

Summary of Contents for DR6

Page 1: ...nstallation Instructions DR6 DR7 TOOLSREQUIRED RAM 1500 2019 CURRENT NEW BODY STYLE ONLY VERSION4 2 DECKED COM 208 806 0251 DECKEDUSA DECKEDUSA FOLLOWUS Adjustable wrench that opens to about 1 1 2 open end wrench 2 Phillip screwdriver 3 8 socket 7 16 deep socket 7 32 Allen wrench 1 8 Allen wrench 1 2 drill bit DECKED Storage System ...

Page 2: ...le opener 1 Hardware box unbagged components inside DECKED carton Weather strips 2 Handle 1 Shim 2 HARDWARE box bagged components C CHANNELS C 1 BOLT 1 FS B1 1 CS AMMO CANS 1 J6C 4 DRAWER 1 1 DRAWER 3 1 HANDLE C 1 WHEELS 1 PREP EXTRA 1 BED TAPE 1 FOAM SEAL 1 WASHERS 1 PREP TBO 1 ASSEMBLYOVERVIEW RULER C CHANNEL TAILGATE AMMOCAN CABSIDEAMMO CAN AMMO CANLID CENTERVERT DRAWER TORSIONBRACE BOTTLEOPENE...

Page 3: ...nginstallation Make emgoodandsnugenoughtokeepthe systemfrommovinginthebed 6 Nicejobifyou restillreading TAILGATEammocanshavewidebottoms CABSIDEammocanshavenarrowbottoms NOTE Youwillneedabuddytohelpwithexactlytwosteps notincludingdrainingthesixpackorsnapping picsofyouposing Prevent abusive expletive filled language watch our detailed installation video or give us a call We re happy to help 208 806 ...

Page 4: ...E NOTE Gotaspray inbedliner Bedrugormat Youwon tneedthisbedtape Otherwise follow thedirectionsbelowdependingonyourbedlengthtoprotectyourbedpaint 14 STRIPS 61 STRIPS 14 STRIPS 12 STRIPS 12 STRIPS 30 STRIPS 14 STRIPS 12 STRIPS 12 STRIPS 14 STRIPS 30 STRIPS DR6 DR7 DR7 6 4 BED 1 Cutthetapeintothefollowinglengthsforthe6 4 bed 12 long 2strips 14 long 4strips 30 long 4strips 2 ReferencingtheimageDR7show...

Page 5: ...a Cleanthesurfacesthoroughlywheretheshimswillbelocated isopropylalcoholis recommended b Removethelayeroftapeonthebottomoftheshimtoexposetheadhesivesurface c Placetheshimandapplywithpressure NOTE RepeatDETAILApassengerside CABSIDE TAILGATE DETAIL A Centershimbetweenfloorbeadsshown Placeshim2 fromcabsidepanel blue Repeatonpassengerside 2 A ...

Page 6: ... BAGC CHANNELSC Don ttightenyet Lineupthedriver ssidedeck stickeronendofdeckpanelindicatesLEFT DRIVER ontopofthe C channel ammocanassemblyandthecentervertbosses NOTE Tailgatesideofthecenterverthasanaxle installed thecentervertandammocanaxlesmustbeonthetailgateend notcabsideend oftheassembly UseWASHERSbagtoinstallnylon rubberwashersonallCSAMMOCANbolts Installthesamewasherson12B1bolts Boltthedecktot...

Page 7: ...tightenyet Lineupthepassenger ssidedeck stickeronendofdeckpanel indicatesRIGHT PASSENGER ontopoftheC channel ammocanassembly Boltthedecktotheammocans BAGB1 withnylonandrubberwashers forthetailgateammocan BAGCSAMMOCAN withnylonandrubberwashers forthecabsideammocan DONOTboltpassengerdecktocentervert NowgobackandtightenthelooseboltsconnectingtheammocanstotheC channel Grabyourbuddytohelpyouliftthedriv...

Page 8: ...mountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don t tightenyet Ifyoudo youwon tbeabletocenterthesystemproperlyinyourbed InserttheJ hookthroughcenterholeonthepassengersidecabsideammocanandloopJ hookthroughtiedown ormountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet IMPORTANT LeaveallJ hooknutsloose PASSENGERSIDE TAILGATEAMMO...

Page 9: ...acksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet InserttheJ hookthroughthecenterholeonthedriversidetailgateammocanandloopJ hookthroughtiedownor mountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet IMPORTANT LeaveallJ hooknutslooseuntilentiredeckisinplace DRIVERSIDE CABSIDEAMMOCAN DRIVERSIDE TAILGATEAMMOCAN CABSIDEAMMO CANWINDOW CAB CAB J6C J6C ...

Page 10: ...nthegapbetweenthedeckandcabsidepanelwiththeadhesiveside facingthedeck notthetruck asshowninDETAILA Thetopedgeoffoamsealshouldbelevelwiththetopedge ofthedeck NOTE Dependingonhowthesealisunrolled thepapercarriermaynotendupontheadhesive sideoftheseal Checkforstickinessindeterminingtheadhesivesideoftheseal Slowlystickthefoamsealacrossthedeckpanelandremovethepapercarrierasyougo Oncefoamsealisinplace st...

Page 11: ...S SOEASYACHIMPANZEECANDOIT Eachdrawerhasaleftandarightbracket Boltthebracketsintoplaceviabottomtwoholesinbracketwith3 4 lengthbolts Usethe2 lengthboltfortheuppercabsidewallholeinbracket BAGDRAWER1 Installatubebraceineachdrawerwithtwo3 4 lengthbolts BAGDRAWER1 BAGDRAWER3 Attachwheelsontothedrawerbracketswitha7 32 hexwrench BAGWHEELS RECOMMENDEDTORQUE BoltsinlabeledbagsDRAWER1andDRAWER3 27in lb Bolt...

Page 12: ...ogofacingoutward insertthehandleendsbehindthespringarms Rotatethearmsofthehandletoward theclevispins pullingthespringarmdownward Whenthehandleholeislinedupwiththeclevispin pushthepin throughthehandleholeandthroughtheinsidedrawerhole Repeatontheothersideofthehandle Installahairpinthroughtheclevispin BAGHANDLEC CORRECT SPRINGARMFITS INHANDLENOTCH WRONG SPRINGARMOUT OFHANDLENOTCH SPRING ARMS POINT IN...

Page 13: ...dewheelsontotheiraxles BAGWHEELS NOTE Placingaspacerunderthedrawertoraiseitintopositionmakesthiseasier ammocanlidsworkwell orasmallpieceof2x2or2x4isevenbetter Installtheweatherstripsonthetailgatesidedraweredge Withtheweatherstripwiperfacingcabside lineupone endwiththesideofthedrawerandplaceonthetopdraweredge firmlypressingdownontheweatherstripasyou movealongthedraweredge NOTE Facingtheweatherstrip...

Page 14: ...heJ hooks DONOTOVERTIGHTEN Makesuretocenterthevertinthecenterofyourbed Installrulerbyaligningtherulerholeswiththeinsertsinthedecks Useyourfingerstostartthe1 4 screwstoavoid cross threading Tightenjustuntilsnugwitha1 8 Allenwrench Insertlockcoreplugs orinstalllocksifpurchased See wasn tthatworthit Congratulateyourselfonajobwell done Nowgetoutthereandplayhard DECKEDUSA DECKEDUSA NYLONWASHER LOCK COR...

Page 15: ...serviceteamandprovideadescriptionofthedefectivepart includingdigitalpicturesifrequested withtheoriginalpurchasedocumentationasvalidationofwarrantycoverageorhave previouslyactivatedtheirwarrantyonline ThiswarrantyDOESNOTcoverorapplyto Damagetotheproductduetomisuse mishandlingandabuse Productsnotusedinaccordancewiththemanufacturer sinstructionsorrecommendations Productnotassembledorinstalledaccordin...

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