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8-15-2018 K68622704

7

www.mopar.com

ASSEMBLY: 

PASSENGER’S SIDE DECK 

(NOW YOU’RE ACTUALLY GETTING SOMEWHERE!)

•  Using the assembly just built as a support, assemble the passenger side.
•   Place C-channel on the 

inside

 ledges of a cabside ammo can and a tailgate ammo can.

•   The C-channel endplate must rest on the cabside ammo can.
•   You should have the correct tailgate ammo can for this step. The axle will be on the tailgate side of the system. 

If not, swap the tailgate ammo cans now.

•   Loosely bolt C-channel to the two ammo cans with (4) nylon washers on the (4) bolts. 

Make sure the bolt head is 

on the C-channel side, not inside the ammo can

BAG

 C-CHANNELS C

. Don’t tighten yet.

•   Line up the passenger’s side deck (sticker on end of deck panel 

indicates RIGHT/PASSENGER) on top of the C-channel/ammo can assembly.

•   Bolt the deck to the ammo cans; 

BAG

 B1

 (with nylon and rubber washers) for the tailgate ammo can, 

BAG

 CS AMMO CAN

 (with nylon and rubber washers) for the cabside ammo can.

•   

DO NOT bolt passenger deck to center vert

.

•   

Now go back and tighten the loose bolts connecting the ammo cans to the C-channel

.

•   Grab your buddy to help you lift the driver side assembly into the driver side of the truck bed. Lift the passenger 

side assembly into the passenger side of the truck bead and seat the passenger side deck on the upstanding 

vert bosses

B1

C-CHANNELS C

TAILGATE AMMO CAN AXLE

CABSIDE AMMO CAN

C-CHANNEL ENDPLATE

CS AMMO CANS

B1

PASSENGER SIDE DECK HALF

CAB

NYLON WASHER

RECOMMENDED TORQUE: 

Bolts in labeled bags 

C-CHANNELS C, CS AMMO CAN and B1 - 27 in-lb.

Summary of Contents for DR6

Page 1: ...nstallation Instructions DR6 DR7 TOOLSREQUIRED RAM 1500 2019 CURRENT NEW BODY STYLE ONLY VERSION4 2 DECKED COM 208 806 0251 DECKEDUSA DECKEDUSA FOLLOWUS Adjustable wrench that opens to about 1 1 2 open end wrench 2 Phillip screwdriver 3 8 socket 7 16 deep socket 7 32 Allen wrench 1 8 Allen wrench 1 2 drill bit DECKED Storage System ...

Page 2: ...le opener 1 Hardware box unbagged components inside DECKED carton Weather strips 2 Handle 1 Shim 2 HARDWARE box bagged components C CHANNELS C 1 BOLT 1 FS B1 1 CS AMMO CANS 1 J6C 4 DRAWER 1 1 DRAWER 3 1 HANDLE C 1 WHEELS 1 PREP EXTRA 1 BED TAPE 1 FOAM SEAL 1 WASHERS 1 PREP TBO 1 ASSEMBLYOVERVIEW RULER C CHANNEL TAILGATE AMMOCAN CABSIDEAMMO CAN AMMO CANLID CENTERVERT DRAWER TORSIONBRACE BOTTLEOPENE...

Page 3: ...nginstallation Make emgoodandsnugenoughtokeepthe systemfrommovinginthebed 6 Nicejobifyou restillreading TAILGATEammocanshavewidebottoms CABSIDEammocanshavenarrowbottoms NOTE Youwillneedabuddytohelpwithexactlytwosteps notincludingdrainingthesixpackorsnapping picsofyouposing Prevent abusive expletive filled language watch our detailed installation video or give us a call We re happy to help 208 806 ...

Page 4: ...E NOTE Gotaspray inbedliner Bedrugormat Youwon tneedthisbedtape Otherwise follow thedirectionsbelowdependingonyourbedlengthtoprotectyourbedpaint 14 STRIPS 61 STRIPS 14 STRIPS 12 STRIPS 12 STRIPS 30 STRIPS 14 STRIPS 12 STRIPS 12 STRIPS 14 STRIPS 30 STRIPS DR6 DR7 DR7 6 4 BED 1 Cutthetapeintothefollowinglengthsforthe6 4 bed 12 long 2strips 14 long 4strips 30 long 4strips 2 ReferencingtheimageDR7show...

Page 5: ...a Cleanthesurfacesthoroughlywheretheshimswillbelocated isopropylalcoholis recommended b Removethelayeroftapeonthebottomoftheshimtoexposetheadhesivesurface c Placetheshimandapplywithpressure NOTE RepeatDETAILApassengerside CABSIDE TAILGATE DETAIL A Centershimbetweenfloorbeadsshown Placeshim2 fromcabsidepanel blue Repeatonpassengerside 2 A ...

Page 6: ... BAGC CHANNELSC Don ttightenyet Lineupthedriver ssidedeck stickeronendofdeckpanelindicatesLEFT DRIVER ontopofthe C channel ammocanassemblyandthecentervertbosses NOTE Tailgatesideofthecenterverthasanaxle installed thecentervertandammocanaxlesmustbeonthetailgateend notcabsideend oftheassembly UseWASHERSbagtoinstallnylon rubberwashersonallCSAMMOCANbolts Installthesamewasherson12B1bolts Boltthedecktot...

Page 7: ...tightenyet Lineupthepassenger ssidedeck stickeronendofdeckpanel indicatesRIGHT PASSENGER ontopoftheC channel ammocanassembly Boltthedecktotheammocans BAGB1 withnylonandrubberwashers forthetailgateammocan BAGCSAMMOCAN withnylonandrubberwashers forthecabsideammocan DONOTboltpassengerdecktocentervert NowgobackandtightenthelooseboltsconnectingtheammocanstotheC channel Grabyourbuddytohelpyouliftthedriv...

Page 8: ...mountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don t tightenyet Ifyoudo youwon tbeabletocenterthesystemproperlyinyourbed InserttheJ hookthroughcenterholeonthepassengersidecabsideammocanandloopJ hookthroughtiedown ormountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet IMPORTANT LeaveallJ hooknutsloose PASSENGERSIDE TAILGATEAMMO...

Page 9: ...acksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet InserttheJ hookthroughthecenterholeonthedriversidetailgateammocanandloopJ hookthroughtiedownor mountingbracketinbed Assemblewithblacksphericalwasher flatwasherandnut BAGJ6C Don ttightenyet IMPORTANT LeaveallJ hooknutslooseuntilentiredeckisinplace DRIVERSIDE CABSIDEAMMOCAN DRIVERSIDE TAILGATEAMMOCAN CABSIDEAMMO CANWINDOW CAB CAB J6C J6C ...

Page 10: ...nthegapbetweenthedeckandcabsidepanelwiththeadhesiveside facingthedeck notthetruck asshowninDETAILA Thetopedgeoffoamsealshouldbelevelwiththetopedge ofthedeck NOTE Dependingonhowthesealisunrolled thepapercarriermaynotendupontheadhesive sideoftheseal Checkforstickinessindeterminingtheadhesivesideoftheseal Slowlystickthefoamsealacrossthedeckpanelandremovethepapercarrierasyougo Oncefoamsealisinplace st...

Page 11: ...S SOEASYACHIMPANZEECANDOIT Eachdrawerhasaleftandarightbracket Boltthebracketsintoplaceviabottomtwoholesinbracketwith3 4 lengthbolts Usethe2 lengthboltfortheuppercabsidewallholeinbracket BAGDRAWER1 Installatubebraceineachdrawerwithtwo3 4 lengthbolts BAGDRAWER1 BAGDRAWER3 Attachwheelsontothedrawerbracketswitha7 32 hexwrench BAGWHEELS RECOMMENDEDTORQUE BoltsinlabeledbagsDRAWER1andDRAWER3 27in lb Bolt...

Page 12: ...ogofacingoutward insertthehandleendsbehindthespringarms Rotatethearmsofthehandletoward theclevispins pullingthespringarmdownward Whenthehandleholeislinedupwiththeclevispin pushthepin throughthehandleholeandthroughtheinsidedrawerhole Repeatontheothersideofthehandle Installahairpinthroughtheclevispin BAGHANDLEC CORRECT SPRINGARMFITS INHANDLENOTCH WRONG SPRINGARMOUT OFHANDLENOTCH SPRING ARMS POINT IN...

Page 13: ...dewheelsontotheiraxles BAGWHEELS NOTE Placingaspacerunderthedrawertoraiseitintopositionmakesthiseasier ammocanlidsworkwell orasmallpieceof2x2or2x4isevenbetter Installtheweatherstripsonthetailgatesidedraweredge Withtheweatherstripwiperfacingcabside lineupone endwiththesideofthedrawerandplaceonthetopdraweredge firmlypressingdownontheweatherstripasyou movealongthedraweredge NOTE Facingtheweatherstrip...

Page 14: ...heJ hooks DONOTOVERTIGHTEN Makesuretocenterthevertinthecenterofyourbed Installrulerbyaligningtherulerholeswiththeinsertsinthedecks Useyourfingerstostartthe1 4 screwstoavoid cross threading Tightenjustuntilsnugwitha1 8 Allenwrench Insertlockcoreplugs orinstalllocksifpurchased See wasn tthatworthit Congratulateyourselfonajobwell done Nowgetoutthereandplayhard DECKEDUSA DECKEDUSA NYLONWASHER LOCK COR...

Page 15: ...serviceteamandprovideadescriptionofthedefectivepart includingdigitalpicturesifrequested withtheoriginalpurchasedocumentationasvalidationofwarrantycoverageorhave previouslyactivatedtheirwarrantyonline ThiswarrantyDOESNOTcoverorapplyto Damagetotheproductduetomisuse mishandlingandabuse Productsnotusedinaccordancewiththemanufacturer sinstructionsorrecommendations Productnotassembledorinstalledaccordin...

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