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Dean CFD, Service And Parts Manual

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DECATHLON SERIES GAS FRYERS 

CHAPTER 1:  SERVICE PROCEDURES 

 

1-7 

Thermostats 

 

Different types of thermostats are used in Decathlon Series gas fryers, depending on fryer 
configuration. 
 
Fryers equipped with an 

optional backup operating-thermostat

 and/or 

Thermatron

 use a dial to 

adjust temperature.  In this configuration, the probe resistance varies directly with the temperature.  

As the temperature rises, resistance decreases at a rate of approximately 2 ohms for every 1°F 
(approximately 3.7 ohms for every 1°C).

 

 

Fryers equipped with computer controls have a

 temperature probe

.  In this configuration, the probe 

resistance varies directly with the temperature.  

As the temperature rises, resistance increases at a 

rate of approximately 2 ohms for every 1°F (approximately 3.7 ohms for every 1°C). 

 Circuitry in the 

computer monitors the probe resistance and controls burner firing when the resistance exceeds or 
falls below programmed temperatures (setpoints).  The temperatures are programmed by means of a 
keypad on the face of the computer.    
 
All Decathlon Series gas fryers are equipped with a 

high-limit thermostat

.  In the event that the fryer 

fails to control the oil temperature, the high-limit thermostat prevents the fryer from overheating to 
flash point.  The high-limit thermostat acts as a normally closed power switch that opens when 
exposed to temperatures above 410°F/210°C (CE) to 450°F/232°C (non-CE).  CE and non-CE high-
limits are not interchangeable.  

 

 

1.2  Accessing Fryers for Servicing 

 

 

DANGER 

Moving a fryer filled with cooking oil may cause spilling or splattering of the hot 

liquid.  Follow the draining instructions included with the fryer before attempting to 

relocate a fryer for servicing.

 

 
 

1.

 

Shut off the gas supply to the unit.  Unplug the power cords.  Remove any attached restraining 
devices. 

 

2.

 

Disconnect the unit from the gas supply. 

 

3.

 

Relocate the fryer for service accessibility. 

 

4.

 

After servicing is complete, reconnect the unit to the gas supply, reattach restraining devices, and 
plug in the electrical cords. 

 

 

 

DANGER

 

No structural material on the fryer should be altered or removed to accommodate 

placement of the fryer under a hood.  Questions?  Call the Frymaster Dean Service 

Hotline at 1-800-551-8633. 

 

Summary of Contents for CFD

Page 1: ...od Equipment Service Association recommends using CFESA Certified Technicians 24 Hour Service Hotline 1 800 551 8633 FEBRUARY 2007 8195922 NON CE Decathlon Series Gas Fryers Service Parts Manual D CFD SCFD FPD and Common Cabinet Models ...

Page 2: ...n MUST conform with local codes or in absence of local codes with the National Fuel Gas Code ANSI Z223 1 The Natural Gas Installation Code CAN CGA B149 1 The Propane Installation Code CAN CGA B149 2 or The latest edition of the National Electric Code N F P A 70 NOTICE If during the warranty period the customer uses a part for this Enodis equipment other than an unmodified new or recycled part purc...

Page 3: ... A device it has been shown to meet the Class B limits CANADA This digital apparatus does not exceed the Class A or B limits for radio noise emissions as set out by the ICES 003 standard of the Canadian Department of Communications Cet appareil numerique n emet pas de bruits radioelectriques depassany les limites de classe A et B prescrites dans la norme NMB 003 edictee par le Ministre des Communc...

Page 4: ...blem Isolation 1 32 1 9 Troubleshooting Guides 1 41 1 10 Wiring Diagrams 1 43 2 PARTS LIST 2 1 Decathlon Primary Components 2 1 2 2 Control Panel Options D60 Series 2 14 2 3 Optional Components and Controllers 2 15 2 4 Transformers and Component Boxes Multi batteried Decathlon 2 18 2 5 Oil Drain Manifold Components 2 20 2 6 Oil Return Manifold Components 2 24 2 7 Oil Return and Oil Flush Component...

Page 5: ...WAY AROUND THE DEAN DECATHLON Top Cap Flue Cap Basket Hanger Frypot Drain Tubes Drain Valve Handle Red Oil Return Handle Yellow Drain Flush Handle Blue Filter Unit Electronic Operating Thermostat Drain Tubes Burners ...

Page 6: ...P 120 NAT LP 2 53 39 1 51 53 810 2048 810 2059 4 4 10 27 5 4 11 D50GDDHP 115 NAT LP 2 44 41 1 51 53 14 0067 41 810 2059 4 4 10 27 5 4 11 D60G 112 NAT LP 2 08 45 1 32 55 14 0067 45 810 2441 5 5 10 27 5 4 11 D60G HP 150 NAT LP 2 53 39 1 51 53 810 2048 810 2059 5 5 10 27 5 4 11 D80G 122 NAT LP 2 26 43 1 40 54 810 2049 810 2324 5 5 10 27 5 4 11 D80G HP 165 NAT LP 2 58 38 1 61 52 810 2062 810 2063 5 5 ...

Page 7: ...ot flame and generates millivolts The millivolt output energizes the gas valve pilot coil which in turn opens the pilot valve If the pilot flame is extinguished the gas valve pilot coil loses voltage and the pilot valve closes The main valve of the gas valve will not open if the pilot valve is not open The pilot flame must be manually lit when the fryer is first placed into operation A separate 12...

Page 8: ...he pilot does not light or is extinguished current to the ignition module is interrupted preventing the main valve from opening and the ignition module locks out until the power switch is turned OFF then back ON A temperature probe monitors the temperature in the frypot When the programmed setpoint temperature is reached resistance in the probe causes the heat cycle circuitry in the controller to ...

Page 9: ...its configured for Compu Fry computers P N 106 6710 is used IFB 826 2086 115 230V These boards are used in Decathlon fryers equipped with Thermatron control systems Thermatron systems incorporate a temperature probe a potentiometer and a temperature control circuit board This system is more accurate and reliable than a standard thermostat The temperature probe measures oil temperature via resistan...

Page 10: ... Left Module 50VAC Scale 8 on J1 and GROUND 22 28 12VDC Power to Right BL Relay 50VDC Scale 7 on J2 and 9 or 12 on J3 12 18 12VDC Power to Left BL Relay 50VDC Scale 9 on J2 and 9 or 12 on J1 12 18 24VAC Power to Right High Limit 50VAC Scale 7 on J3 and GROUND 22 28 24VAC Power to Left High Limit 50VAC Scale 7 on J1 and GROUND 22 28 120VAC Power 250VAC Scale 11 on J3 and GROUND 110 125 120VAC Power...

Page 11: ...USED NOT USED COMPUTER K1 RT ALARM OUT ALR RIGHT COMPUTER SOUND DEVICE LT ALARM OUT AD LEFT COMPUTER J3 PIN 4 COMPUTER COMPUTER J1 PIN 4 J1 PIN 2 J3 PIN 2 J2 PIN 14 TEMP PROBE 24 VAC IN AC COMMON COMPUTER 12 VDC TO RELAYS NOT USED NOT USED AC COMMON AC COMMON AC COMMON PWR via K2 NOT USED NOT USED J2 PIN 14 TEMP PROBE V2D PWR AD AS V2S GND V1D PWR ALR V1S GND MOD 25V GROUND GROUND MOD V2D MOD 25V ...

Page 12: ... the face of the computer All Decathlon Series gas fryers are equipped with a high limit thermostat In the event that the fryer fails to control the oil temperature the high limit thermostat prevents the fryer from overheating to flash point The high limit thermostat acts as a normally closed power switch that opens when exposed to temperatures above 410 F 210 C CE to 450 F 232 C non CE CE and non...

Page 13: ...stall the restraints in accordance with the provided instructions see illustration below If the restraints are disconnected for service or other reasons they must be reconnected before the fryer is used DANGER Adequate means must be provided to limit the movement of this appliance without depending on or transmitting stress to electrical conduits or gas supply line A restraint kit is provided with...

Page 14: ...med by qualified service personnel only 1 Ensure that the gas valve knob is in the OFF position 2 Remove the pressure tap plug from the gas valve see arrows in photos below for location 3 Insert the manometer fitting into the pressure tap hole 4 Place the gas valve in the ON position then place the fryer power switch in the ON position When the burner lights and continues to burn check the gas pre...

Page 15: ...t must be melted before starting the calibration procedure 2 Ensure the fryer ON OFF switch is in the OFF position and light the pilot 3 Place the fryer ON OFF switch in the ON position Set the electronic thermostat dial to 325 F 162 C 4 Allow the oil to equalize at setpoint temperature This is evident when the burners have cycled on and off several times 5 Insert a thermometer or pyrometer into t...

Page 16: ...hould be within the range 335 360 F 168 182 C If it is not calibrate as follows a Remove the thermostat knob by pulling straight out on the knob with a firm steady pull The temperature adjusting screw is located in the middle of the thermostat shaft b Insert a small bladed flat tipped screwdriver into the adjusting screw Turn the adjusting screw in turn increments to adjust the temperature Turning...

Page 17: ...anel is hinged at the bottom and will swing open from the top 3 Unplug the fryer wiring harness and ground wire from the back of the computer 4 Remove the computer by lifting it from the hinge slots in the fryer control panel frame 5 Reverse the procedure to install a new computer Computer panel in down position Disconnect the 15 pin connector and ground wire arrows from the computer Control panel...

Page 18: ... 6 Remove screws securing the thermostat bracket to fryer 7 Follow Steps 5 7 in Section 1 7 4 Replacing the High limit Thermostat to remove thermostat from frypot 8 Remove the defective thermostat from the thermostat bracket and replace with a known good thermostat Use care not to damage the probe bulb and lead on the new thermostat 9 Reverse the above steps to install the replacement CAUTION The ...

Page 19: ... 1 5 drains Remove drain extension from elbow on drain valve Set aside for reassembly Drain extensions will vary in shape and size according to fryer model b 3 drains Remove the nuts holding the drain valve straps onto the drain tube studs Disconnect the Teflon tube at the back of the T shaped center tube piece Disconnect any other components attached to the tubes Carefully remove the tubes by pul...

Page 20: ...en and unscrew the compression nut and the pass through nut completely from the frypot Proceed to the next step before removing the probe from the frypot 8 Remove temperature probe mounting hardware Some older pots may use a spring bracket combination Newer pots use mounting clips Retain mounting hardware for installation of new temperature probe Older pots have spring bracket combinations Loosen ...

Page 21: ...talled prior to tightening the compression nut Once tightened the probe cannot be repositioned Installing the New Temperature Probe 1 Feed the probe wire through the probe nipple from the top side of the frypot 2 Loosely install the bladder nut 3 Mount the probe into the mounting hardware 4 Tighten the bladder nut 5 Install the insulation and plug 1 7 4 Replacing the High limit Thermostat 1 Turn f...

Page 22: ... then the pass through nut on the frypot bottom Proceed to the next step before removing high limit from frypot 6 Remove high limit mounting hardware Older pots may use a spring bracket combination Newer pots will use mounting clips Retain mounting hardware for installation of new high limit Compression nut unscrewed Unscrew the pass through nut arrow Remove screws arrows securing high limit to fr...

Page 23: ...ull high limit capillary tube and bulb out of the frypot from the bottom 8 Mark and disconnect wires at the high limit in the component box Remove high limit capillary tube and bulb from the bottom of the frypot Mark and disconnect high limit wiring arrows Reconnect wires to the same terminals on the replacement high limit ...

Page 24: ...ry tube cannot be repositioned Component box opening arrow 1 7 5 Replacing Rocker Switches 1 Disconnect the fryer from the electrical supply 2 If the switches are located on front panel remove the screws securing panel to fryer Do not allow the panel to hang on the switch wiring harness use some type of support Figure A If the switches are located in a control box within the fryer remove the screw...

Page 25: ... further 1 Disconnect fryer from electrical and gas supplies 2 Disconnect the wires from the gas valve terminal block marking each wire to facilitate reconnections For 120VAC gas valves disconnect the black wire from the high limit then remove the bobtail connecting the white wire 3 Remove the high limit thermostat wire from the gas valve pilot coil all but 120 VAC valves 4 Remove the pilot gas li...

Page 26: ...Hot cooking oil will cause severe burns Never attempt to move this appliance when filled with hot cooking oil or to transfer hot cooking oil from one container to another 2 Turn gas valve off then turn gas off at supply valve or meter Disconnect supply line from gas manifold at rear of fryer NOTE If restraints are installed on the fryer disconnect restraints prior to disconnecting the gas supply l...

Page 27: ...te all screws securing back panels Screw location and orientation will vary according to fryer model 8 Remove back panels on fryer Retain screws for re assembly 9 Remove screw securing brace and back panel to flue cap Support brace with hand while removing screw to prevent brace from falling away Remove brace and set aside for reassembly Typical screw locations on the back Removing brace holding b...

Page 28: ...anifold shield by disconnecting at the unions Ensure gas supply is shut off and supply line is disconnected prior to removing Set gas manifold aside Remove screws securing gas manifold shield Remove shield to access oil return plumbing components connected to the frypots NOTE For units without built in filtration skip the steps pertaining to removal and replacement of oil return plumbing 12 Remove...

Page 29: ...ith a pipe wrench or similar tool will facilitate return line removal 16 Remove four bolts securing flue to the frypot being removed Remove the flue by sliding back and away until clear of frypot Retrieve any screws dropped into the flue during removal of the flue cap and frypot bracket 17 Remove oil return valve from frypot see Step 15 above for more information Turn the valve assembly counter cl...

Page 30: ... frypot being replaced need to be removed Remove the nuts holding the drain valve straps onto the drain tube studs Disconnect the Teflon tube at the back of the center dump tube piece Disconnect any other components attached to the tubes Remove the clamps and rubber boots holding the drain sections together by loosening the nuts on each clamp Carefully remove the tubes by pulling down at an angle ...

Page 31: ...fice and slant the top of the burner inward to clear the burner brace keyholes NOTE On older Decathlon fryers the right center and center burners cannot be removed until the trailing pilot assembly is removed explained in Step 22 22 On Decathlon fryers with a burner mounted trailing pilot loosen the bolts securing the pilot assembly to the burners and remove NOTE Current production units do not re...

Page 32: ...is unique in the flame transfer hole configuration and must be reinstalled correctly Left burners L Flame transfer hole is on the right side of the burner head Center burners C Flame transfer hole is on both sides of the burner head Right burners R Flame transfer hole is on the left side of the burner head ...

Page 33: ...ting screw s as described in Step 23 then remove trailing pilot 24 Remove cotter pin from drain valve linkage and disconnect actuator rod from drain valve actuator Not applicable on 3 drain models 25 Remove elbow tee fitting on fryers equipped with front manifold and nipple from the drain valve Not applicable on 3 drain models 26 If ball retainer nut breaks loose and unscrews from the valve remove...

Page 34: ...t where applicable from frypot 29 If the fryer is equipped with drain valve microswitches mark the wires and microswitch terminals then disconnect wires from the switch Secure the wires to prevent damage when frypot is removed 30 Remove bolts from brackets securing burner manifold to frypot Leave the manifold in place Left Microswitch wires marked for removal ensure microswitch terminals are marke...

Page 35: ...ypot upside down on a suitable work surface 34 Record position of the valve stem in relation to the frypot prior to removing the drain valve If equipped remove microswitches and mounting hardware from valve prior to removal Using a suitable wrench remove the drain valve from the frypot Use Loctite PST567 sealant when installing drain valve on replacement frypot 35 Reverse the above steps to instal...

Page 36: ...ock There are three primary reasons for ignition failure listed in order of probability 1 The gas and electrical power supplies 2 The electronic circuits or 3 The gas valve The Gas and Electrical Power Supplies The main indicators that the gas or electrical power supply is the cause of ignition failure are as follows an entire battery of fryers fails to light and or there are no indicator lights i...

Page 37: ...hat the incoming gas pressure pressure to the gas valve is in accordance with the appropriate CE or Non CE requirements listed in the Installation and Operation manual that came with the fryer and that the pressure remains constant throughout all hours of usage Refer to Adjusting Burner Manifold Pressure in Section 1 4 if burner manifold pressure is suspected of being incorrect If popping is consi...

Page 38: ...ighting on the left side only may be caused by a trailing pilot problem four and five tube frypots or improper burner manifold pressure Fluctuating flame intensity is normally caused by either improper or fluctuating incoming gas pressure but may also be the result of variations in the kitchen atmosphere Verify incoming gas pressure in the same way as for popping discussed in the preceding paragra...

Page 39: ...ure from the setpoint e g when cold product is dropped into the oil causing the oil temperature to drop The sensitivity for each product button has 10 settings 0 through 9 A 0 sensitivity setting will disable the feature no change in cooking time while a nine will provide the highest sensitivity or the most change The correct sensitivity for any product is based on the product type its density the...

Page 40: ...ator attempted to filter unheated oil Cold oil is thick and will cause the pump motor to work harder and overheat If the motor runs but the pump does not the pump is blocked Incorrectly sized or installed paper allows food particles and sediment to pass through the filter pan and into the pump When sediment enters the pump the gears bind and cause the motor to overheat tripping the thermal overloa...

Page 41: ...attached to handles for each vat They are wired in parallel and provide the 24 VAC required to activate the pump relay coil when the handles are moved to the ON position The activated pump relay coil pulls the pump motor switch in supplying power to the pump motor Filter systems equipped with oil return heaters are wired into the 120 VAC source and remain energized as long as the unit is plugged i...

Page 42: ...e product button is pressed the timing circuitry activates a coil in the basket lift relay to supply power to the motor The microswitch stops the motor at the lift s lower travel limit and the switch contacts are reversed At the end of the programmed cooking time the timing circuit activates the coil once more and the lift rises until the microswitch again loses contact with the cam opening the mo...

Page 43: ...of the rods and their bushings Apply a light coat of Lubriplate or similar lightweight white grease to the rod and bushings to correct the problem Another possible cause of binding is improper positioning of the motor which prevents the gear from correctly engaging the teeth in the rod To correct the problem loosen the screws that hold the motor in place and move it forward or backward until the r...

Page 44: ...ns by following a logical step by step process PROBLEM PROBABLE CAUSES CORRECTIVE ACTION Burner will not ignite Light in ON OFF switch is not illuminated A ON OFF switch is off A Turn ON OFF switch on ON OFF switch is on but the switch light is not illuminated A No voltage at switch A Ensure line voltage is present at the switch A Drain microswitch circuit filter equipped units is open A Ensure dr...

Page 45: ...in frypot for damage Replace if bent dented or cracked Inspect leads for fraying burning breaks and or kinks If found remove and replace thermostat s Remove leads from terminal block allow oil to cool 15 F 8 C below thermostat setting and check continuity If continuity is not 0 then thermostat has failed Replace thermostat s No burner flame E Continuity from terminal block to gas valve electronic ...

Page 46: ...n depict wiring as of the date of manual publication It may not reflect design changes made to the equipment after publication Refer to the wiring diagram affixed to the unit when actually troubleshooting this equipment Decathlon Electronic Ignition Current Configuration Right left sides are the same after Oct 2005 ...

Page 47: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 42 Decathlon Dual Vat ...

Page 48: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 43 Thermatron 24V ...

Page 49: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 44 Thermatron 120V ...

Page 50: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 45 Transformer Box ...

Page 51: ...T TEMP PROBE 12V LINE VOLTAGE 3 1 5 7 8 4 2 J1 L HEAT LED 2 RL 1 12V LED 6 L GV LED 1 L PW R V2D 15 15 14 14 6 6 2 2 1 1 POWE R ON OFF 10 2 T M T M A A ON OFF SD F1 24V C NO NC C NO NC R1 R2 RL1 12VDC 2PST RL2 12VDC SPST NOT USED RL3 12VDC 2PST RL4 12VDC SPST NOT USED Sound Device Sound Terminal 1 Loud Terminal 2 Medium Terminal 3 Low To Terminal Tab on Computer Interface Board RL1 PWR PWR V1D V2D...

Page 52: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 47 Dean Oil Return Wiring ...

Page 53: ...10 12 2 1 4 3 5 6 7 8 2 10 9 11 11 1 3 2 4 5 6 7 8 9 2 10 12 2 1 1 2 V1D PWR J1 PWR V2D J3 COMPUTER INTERFACE BOARD J1 J3 TO TERMINAL TAB ON COMPUTER SOUND DEVICE SOUND TER 1 LOUD TER 2 MED TER 3 LOW WHT WHT WHT WHT WHT BLK BLK WHT BLK BRN BRN BLK BLK RED RED RED BLU ORG PUR PUR ORG ORG BRN BLU WHT ORG THERMOCOUPLE OPTIONAL DRAIN SWITCH HI LIMIT GAS VALVE TRANSFORMER 12V LINE WHT WHT PUR BLK POWER...

Page 54: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 49 Oil Return Left hand Normally Open Float Switch ...

Page 55: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 50 Basket Lift with Timer 805 1411 ...

Page 56: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 51 CM4 S with Constant Pilot ...

Page 57: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 52 Chili s Wiring Diagram ...

Page 58: ...DECATHLON SERIES GAS FRYERS CHAPTER 1 SERVICE PROCEDURES 1 53 Chili s Wiring with SCF Filtration ...

Page 59: ...2 1 2 1 Decathlon Primary Components Controllers probes and related components are listed in Optional Components and Controllers Section 2 3 13 34 27 14 33 28 4 29 19 18 20 17 12 3 35 16 5 31 15 32 11 8 9 10 30 21 7 26 36 1 6 22 24 25 2 23 38 37 40 39 ...

Page 60: ...ce G20 G25 Gas 42 2 40 mm CE only 810 2059 Orifice G31 Gas 53 1 51 mm CE only 4 810 2158 Pilot Burner Natural G20 25 Gas 810 2526 Pilot Burner LP G31 Gas 809 0766 Nut Keps 10 32 SS Hex 809 0845 Screw 10 32 x 3 8 Hex Slotted Head 810 0705 Tube Pilot Gas Supply 810 0703 Tube 1 4 x 20 Pilot Gas Supply 5 200 1615 Manifold Support Bracket 6 210 5216 Diffuser Assembly 7 See Drain Manifold Components Sec...

Page 61: ...ingle Stud mount 5 inch without Brake 28 810 0357 Caster Plate mount 5 inch with Brake 810 2405 Caster Single Stud mount 5 inch with Brake 826 1389 Screw 1 4 20 x 3 4 Hex Head for plate mount casters qty 10 29 813 0669 Drain Nipple Extended 1 Drain 30 106 0913SP Cordset 10 Power 31 210 2804 Cover Outlet Duct 32 200 3285 Panel Structural Back D20 in multi batteried systems 200 1674 Panel Structural...

Page 62: ...07 3628 Gas Valve LP Gas Electronic Ignition 24 VAC 810 2156 Gas Valve Natural Gas 120 VAC 810 2323 Gas Valve LP Gas 120 VAC 807 3294 Gas Valve Natural Gas Constant Pilot 24 VAC 807 3295 Gas Valve LP Gas Constant Pilot 24 VAC 807 2091 Gas Valve G20 G25 Gas 24 VAC CE only 807 2127 Gas Valve G31 Gas 24 VAC CE only 810 0691 Vent Tube 13 200 1148 Channel Front and Rear 220 0890 Channel Front SCFD350 C...

Page 63: ... Rear Flue Box 200 3651 Deflector Flue 22 823 3521 Flue Cap D50 CFD 15MC Single 23 106 1754SP Door Assembly D50 210 2869 Panel Outer Door 200 1379 Panel Inner Door 106 4727 Door Assembly Left SCFD50 106 4728 Door Assembly Right SCFD50 210 8946 Panel Outer Door 201 8945 Panel Inner Door Left 202 8945 Panel Inner Door Right 809 0918 Screw 10 24 x 1 2 Slotted Head use with 810 2105 809 0191 Washer 1 ...

Page 64: ...11 4 Drain Non Filtration 826 1826 Frypot S S Cascade Filter 812 1666 Coupling Thermostat Entry 813 0036 Collar Thermostat 210 1650 Deflector Oil Return 812 1501 Nipple 11 2 NPT x 1 NPT 2 810 2072 Gas Manifold weld assembly 3 810 2048 Orifice Natural Gas 39 2 53 mm non CE 810 2059 Orifice LP Gas 53 1 51 mm CE and non CE 810 2060 Orifice Nat Gas G20 G25 CE only 4 810 2032 Pilot Burner Natural G20 2...

Page 65: ... Hinge Lower Right current production D60 SCFD60 823 5348 Hinge Upper Left current production D60 SCFD60 823 5349 Hinge Upper Right current production D60 SCFD60 15 211 2532 Side Panel Left Side unit exterior D60 16 212 2532 Side Panel Right Side unit exterior D60 211 4570 Side Panel Left Side unit exterior SCFD60 212 4570 Side Panel Right Side unit exterior SCFD60 201 4775 Side Panel Left Side wi...

Page 66: ...t Hanger Chili s Double System 6 Splash Guard 27 810 0356 Caster Plate mount 5 without Brake 810 2406 Caster Single Stud mount 5 without Brake 28 810 0357 Caster Plate mount 5 with Brake 810 2405 Caster Single Stud Mount 5 with Brake 826 1389 Screw 1 4 20 x 3 4 Hex Head for plate mount casters qty 10 29 812 1226SP Drain Nipple Extended 1 812 1717SP Drain Nipple Extended 1 30 106 0913SP Cordset 10 ...

Page 67: ... Gas Supply 1 4 x 171 2 one piece gasline 810 2138 Valve Trailing Pilot Adjustable trailing pilot only 5 200 1314 Bracket Manifold Support 200 1615 Bracket Manifold Support right or left 6 210 5177 Diffuser Assembly 7 See Drain Manifold Components Section 2 5 8 810 2151 Burner Left Side 9 810 2149 Burner Center 10 810 2150 Burner Right Side 11 200 1363 Heat Shield Lower 824 0970 Heat Shield Vessel...

Page 68: ... 809 0437 210 6525 Deflector Flue Chili s use screws 809 0437 22 106 1703SP Flue Cap Single System 823 3516 Flue Cap Double System 23 106 2898SP Door Assembly with Liner 200 4794 Panel Door Inner 210 4792 Panel Door Outer 106 4721 Door Assembly Left 200 4794 Panel Door Inner 211 8935 Panel Door Outer 106 4722 Door Assembly Right 200 4794 Panel Door Inner 212 8935 Panel Door Outer 809 0918 Screw 10...

Page 69: ...SP Frypot S S 11 4 Drain D80 after 10 99 826 1891 Frypot S S 11 4 Drain D80 before 10 99 823 3396SP Frypot S S 11 2 Drain D80 SCFD80 2 810 2072 Gas Manifold welded assembly 3 810 2049 Orifice Natural Gas 43 2 26 mm non CE D80G 810 0710 Orifice LP Gas 54 1 40 mm non CE D80G 810 2161 Orifice Natural Gas 38 2 58 mm non CE D80GHP 810 2063 Orifice LP Gas 52 1 61 mm SCFD80G 810 2060 Orifice G20 G25 Gas ...

Page 70: ...th hole SCFD80 202 4775 Side Panel Right Side with hole SCFD80 211 4570 Side Panel Left Side without hole SCFD80 212 4570 Side Panel Right Side without hole SCFD80 17 824 0954 Wireway Control Panel 18 210 2778 Control Panel One Hole D80 210 2777 Control Panel Two Holes D80 210 5061 Control Panel One Hole SCFD80 210 5910 Control Panel Two Holes SCFD80 19 See Optional Components Section 2 3 20 824 0...

Page 71: ...ke 810 2406 Caster Single Stud mount 5 inch without Brake 28 810 0357 Caster Plate mount 5 inch with Brake 810 2405 Caster Single Stud mount 5 inch with Brake 826 1389 Screw 1 4 20 x 3 4 Hex Head for plate mount casters qty 10 29 812 1226SP Drain Nipple Extended 1 812 1717SP Drain Nipple Extended 1 30 106 0913SP Cordset 10 Power 31 210 2804 Cover Outlet Duct 32 200 2683 Back Upper Cabinet 200 2982...

Page 72: ... Controller SCFD60 150 10 210 8552 Controller Euro look Bezel SCFD50 C C 11 230 2146 Solid Euro look Bezel SCFD50 C C 12 106 5909 Frame Euro look x2 SCFD50 C C 13 230 1948 Controller Euro look Bezel SCFD50 C C 14 230 2149 Solid Euro look Bezel SCFD50 C C 15 106 5927 Frame Euro look x3 SCFD50 C C 16 106 6332 Frame Euro look x4 SCFD50 C C 17 211 6640 End Frame Left SCFD50 C C 18 212 6640 End Frame R...

Page 73: ...Knob Thermostat 3 826 2117 Spark Module Domestic and CE Rajah Connector 807 3484 807 3484 Rajah Connector for Blue Gray Honeywell module 807 4037 no longer avail 4 807 1311 Pilot Assembly Natural Gas with Electronic Ignition 807 1553 Pilot Assembly LP Gas with Electronic Ignition 807 1315 Ignition Cable for computer operated fryers 810 0705 Tube 1 4 x 20 One Piece Pilot Gas Supply 807 1310 Flame S...

Page 74: ...16 0534 Knob Control Electronic Thermostat 9 807 3485 Thermopile 807 1026 Sound Device 806 4803 Cable Assembly Harness 10 812 1284 Thermocouple CE ONLY 807 3550 Thermocouple 11 106 1768SP ECO Connector Honeywell Valves Only CE ONLY 810 2398 ECO Connector Robertshaw Valves Only CE ONLY 12 106 5419SP Probe Assembly GO D20 D50 D60 D80 106 1976 Probe Assembly Temperature New Design 4 pin D60 D80 106 1...

Page 75: ... latching 807 4114 Relay 24VAC Coil Reset 21 807 3574 Switch Power green lens 22 807 3580 Switch Rocker Manual Filter Power 23 807 3579 Switch Six terminal Boil out 24 807 3576 Switch Fryer Reset momentary 807 3578 Switch 3 position ON OFF ON 807 3582 Indicator Light Green 807 3581 Indicator Light Red 807 3611 Pump Relay 807 3578 Socket Pump Relay 807 3575 Switch Insert Blank 25 210 2786 Switch Gu...

Page 76: ...DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 18 2 4 Transformers Component Boxes Multi batteried Decathlons ...

Page 77: ...tentiometer Electronic Thermostat molex connector with trim resistor 106 5809 Potentiometer Electronic Thermostat molex connector without trim resistor 816 0534 Knob Electronic Thermostat Potentiometer 10 807 3680 High limit Thermostat Manual Reset 450 F non CE only 807 3559 High limit Thermostat Manual Reset 435 F 807 3560 High limit Thermostat Manual Reset 410 F CE only 106 1131SP Harness Spark ...

Page 78: ...with 1 5 round drain systems Compare the fryer in question with the illustrations on pages 2 20 to 2 23 to determine which system it uses 2 5 Oil Drain Manifold Components 2 5 1 1 5 Oil Drain Manifold Drain Flush and Drain Valve Components To Drain Valve To Drain Valve To Drain Valve 19 14 13 5 6 8 4 1 7 9 12 11 10 23 21 20 22 18 17 16 15 24 25 3 2 ...

Page 79: ...ter 5 8 O D x 1 2 Female use with 810 1057 and 810 1069 14 810 1069 Flex Line 5 8 x 291 2 806 6849 Tilt Switch Drain Valve DRAIN VALVE COMPONENTS 15 106 1401 Bracket Microswitch optional on some units 16 200 1617 Washer Drain Valve use without microswitch 17 210 2029 Bracket Microswitch Activator 18 210 4727 Handle Actuator Drain Valve Round 823 3405 Handle Actuator Drain Valve Flat 823 3440 Handl...

Page 80: ...EM PART COMPONENT 1 823 4712 Tube 3 Oval Dump 2 812 1901 Tube 3 Downspout 3 823 5912 Tube 3 Off set Downspout 4 823 4681 Tube 3 Right Drain 8 06 long closed end 5 823 6079 Tube 3 Right Drain 15 44 long closed end 6 823 4844 Tube 3 Left Drain 12 44 long closed end 7 823 4680 Tube 3 Left Drain 8 56 long closed end w coupling ...

Page 81: ...1 2 without Microswitch 106 3977 Drain Valve Assembly 11 2 with Microswitch 22 810 2783 Drain Valve 11 2 Full Port with O ring 23 823 4734 Handle Drain Valve Rotating 24 807 2104 Microswitch CE Micro roller Lever 25 106 1401 Microswitch Bracket Assembly 26 200 4402 Guard Drain Microswitch 27 816 0220 Insulation RF Switch 28 816 0547 Cap Red Vinyl for Handle 29 200 6116 Strap 11 2 holds tube to val...

Page 82: ...3 0156 Plug 1 2 NPT Hex Head BM 5 813 0173 Union 1 2 NPT BM 6 813 0247 Nipple 1 2 NPT x 3 1 2 BM 7 813 0298 Nipple 1 2 NPT x 2 BM 8 813 0345 Elbow 1 2 NPT 45 BM 9 813 0368 Nipple 1 2 NPT x 16 BM 10 813 0646 Nipple 1 2 NPT x 5 BM 11 813 0654 Nipple 1 2 x 4 NPT BM 12 813 0672 Nipple 1 2 x 8 NPT BM 13 813 0673 Nipple 1 2 x 8 1 2 NPT BM 14 810 2125 Oil Return Valve 3 8 200 1143 Retainer Oil Return Val...

Page 83: ...T 9 813 0247 Nipple 1 2 x 3 50 NPT BM 10 813 0362 Nipple 1 2 NPT x 7 50 BM 11 813 0463 Plug 1 2 Counter Sink 12 813 0661 Nipple 1 2 x 2 25 NPT BM 13 813 0654 Nipple 1 2 x 4 00 NPT BM 14 813 0597 Nipple 1 2 x 11 50 NPT BM 210 8790 Bracket Return Flush Retainer 200 9295 Handle Oil Return Valve 816 0638 Cap Yellow Vinyl 5 16 x 3 810 2125 Ball Valve 3 8 Drain 809 0601 Clip Clevis Left Rod End 813 0006...

Page 84: ...PT BM 813 0281 Nipple 1 2 x 5 00 NPT BM 813 0368 Nipple 1 2 x 16 00 NPT BM 813 0644 Nipple 3 8 x 1 5 NPT BM 813 0673 Nipple 1 2 x 8 5 NPT BM 813 0698 Nipple 1 2 x 10 5 NPT BM Not illustrated Decathlon series fryers differ in oil return configuration Compare the fryer in question with the illustrations on pages 2 24 to 2 31 to determine which system it uses 2 7 Oil Return and Oil Flush Components 2...

Page 85: ...nnect Male Suction Tube 826 1392 O rings for Male Disconnect pack of 5 3 813 0608 Coupling Full 1 2 NPT BM 4 823 3188 Suction Manifold Assembly 5 813 0062 Elbow 90 BM 6 813 0515 Nipple 1 2 NPT x 12 BM 7 813 0173 Union 1 2 NPT BM 8 813 0251 Nipple 1 2 NPT x 41 2 BM 9 813 0672 Nipple 1 2 NPT x 8 BM 10 Oil Suction Start Fitting 813 0022 Nipple 1 2 NPT x Close 813 0156 Plug 1 2 NPT Hex Head 813 0003 T...

Page 86: ...DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 28 2 7 2 Oil Return and Oil Flush Components SCFD CFD FPD65 Models 14 9 15 16 13 19 18 11 17 10 12 3 2 4 5 6 8 1 7 22 20 21 ...

Page 87: ...Front Male Manifold 813 0463 Plug Pipe NPT Black 813 0460 Nipple NPT x 3 Black 813 0022 Nipple NPT Close Black 813 0003 Tee NPT Black 106 0774SP Suction Manifold Assembly 14 810 0697 Disconnect Male Suction Tube 826 1392 O rings for Male Disconnect pack of 5 15 813 0608 Coupling 1 2 NPT BM Full 16 823 3188 Suction Manifold 106 1749 Suction Manifold Assembly SCFD C C 14 810 0697 Disconnect Male Suc...

Page 88: ... Screw 20 x 3 809 0428 Screw 20 x Steel 4 809 0820 Nut Oval Locking 20 5 823 4794 Insert Caster 6 810 2805 Caster 2 7 823 3574 Support Grid Bottom Pan Screen 8 803 0289 Filter Paper 22 x 34 100 sheets per box 9 823 3573 Hold down Ring Weighted 10 823 4320 Crumb Basket 11 106 0752SP Lid Assembly Front 12 106 1755SP Lid Assembly Rear 106 3230SP Lid Assembly One Piece Chili s 106 2568SP Wand Assembly...

Page 89: ...7 1 4 2 9 ITEM PART DESCRIPTION 1 106 5144SP Filter Pan 2 823 5639 Lid Filter Pan 3 823 3573 Ring Hold Down 4 823 5191 Crumb Basket 5 200 8003 Screen Sana Grid 6 810 2805 Caster 2 7 809 0823 Nut Nylock 20 8 813 0568 Pipe Plug 1 8 NPT Socket head 9 803 0170 Filter Paper 16 5 x 25 75 100 sheets per box Not illustrated ...

Page 90: ...ilter Paper 22 x 34 100 sheets per box UFF 60 803 0303 Filter Paper 26 x 34 100 sheets per box UFF 80 4 823 3361 Hold down Ring Weighted UFF 60 823 3439 Hold down Ring Weighted UFF 80 5 823 4320 Crumb Basket UFF 60 823 3443 Crumb Basket UFF 80 6 106 0752SP Lid Front UFF 60 106 1587SP Lid Front UFF 80 7 106 0753SP Lid Rear UFF 60 106 1588SP Lid Rear UFF 80 8 809 0428 Screw 20 x Steel 9 823 4794 Ins...

Page 91: ...3 4109 Filter Pan FPD 2 106 4725SP Lid Assembly SCFD 106 6119SP Lid Assembly FPD 3 823 4320 Crumb Basket SCFD 823 3872 Crumb Basket FPD 4 823 3361 Hold Down Ring SCFD 810 2350 Filter Leaf FPD 5 200 5726 Screen Bottom Filter SCFD 810 2582 Fitting Filter Leaf FPD 6 810 2805 Caster 2 7 809 0070 Nut 20 Hex S S 8 803 0289 Filter Paper 22 x 34 100 sheets 803 0266 25 sheets Not illustrated ...

Page 92: ...d Front UFF 80 3 106 5317 Lid Rear UFF 80 4 823 5412 Crumb Basket 5 823 5409 Hold Down Ring 6 823 3365 Grid 7 810 2805 Caster 2 8 823 5407 Insert Caster 9 809 0804 Nut 20 Cap with Ext Tooth 10 809 0191 Washer Spring Lock 11 809 0428 Screw 20 x Hex Head 12 813 0679 Plug S S Square Head Pipe Suction 813 0704 Plug S S Hex Head 13 803 0303 Filter Paper 26 x 34 100 sheets per box Not illustrated ...

Page 93: ...lug Hex Socket 3 8 NPT 813 0679 Plug 1 8 SS Square Head Female Disconnect 2 823 3790 Support Grid Bottom Pan Screen 3 803 0317 Filter Paper 8 1 4 x 25 3 4 4 823 3795 Hold down Ring Weighted 5 823 3736 Crumb Basket 6 823 3797 Filter Pan Cover Front 7 823 3798 Filter Pan Cover Back 8 809 0428 Screw 20 x Steel 9 823 4794 Insert Caster 10 809 0820 Nut Oval Locking 20 11 809 0805 Screw 20 x 12 810 2805...

Page 94: ... 3798 Lid Filter Pan Rear 3 823 3797 Lid Filter Pan Front 4 823 3795 Hold down Ring 5 823 5423 Crumb Basket SUFF50 60 80 6 823 3790 Grid Bottom Filter 7 803 0317 Filter Paper 8 25 x 25 75 8 810 2805 Caster 2 9 823 5407 Insert Caster 10 809 0804 Nut 20 Cap with Ext Tooth 11 809 0428 Screw 20 x Hex Head 12 809 0191 Washer Spring Lock 13 813 0679 Plug 1 8 SS Square Head Not Illustrated ...

Page 95: ...8 Support Grid Bottom Pan Screen SUFF 60 80 3 803 0289 Filter Paper 22 x 34 SUFF 60 80 4 823 3770 Hold down Ring Weighted SUFF 60 823 3849 Hold down Ring Weighted SUFF 80 5 823 3736 Crumb Basket SUFF 60 80 6 823 3766 Filter Pan Cover Front SUFF 60 823 3739 Filter Pan Cover Front SUFF 80 7 823 3767 Filter Pan Cover Back SUFF 60 823 3741 Filter Pan Cover Back SUFF 80 8 809 0428 Screw 20 x Steel 9 82...

Page 96: ... 5425 Filter Pan Cover Back SUFF 60 823 3741 Filter Pan Cover Back SUFF 80 4 823 5422 Hold down Ring Weighted SUFF 60 823 3849 Hold down Ring Weighted SUFF 80 5 823 5423 Crumb Basket SUFF 60 80 6 823 5421 Support Grid Bottom Pan Screen SUFF 60 80 7 809 0428 Screw 20 x Steel 8 813 0679 Plug 1 8 SS Square Head Female Disconnect 9 809 0804 Nut 20 Locking with ext tooth 10 809 0191 Washer Spring Lock ...

Page 97: ...DECATHLON SERIES GAS FRYERS CHAPTER 2 PARTS LIST 2 39 2 10 Basket Lift Components D50 D60 and D80 Models ...

Page 98: ...0996 Back D80 824 0958 Back D60 824 0990 Back D50 Cover Basket Lift Motor 9 824 0997 Cover D80 824 0959 Cover D60 824 0991 Cover D50 10 200 1693 Plate Motor Mounting 11 807 0107 Motor Gear 12 823 3626 Switch Limit Cam 13 807 2104 Microswitch 810 2144 Spacer 809 0846 Screw 4 40 x 1 809 0842 Nut 4 40 Nylock Motor Housing 14 200 3150 Housing Front D80 200 2736 Housing Front D60 200 3087 Housing Front...

Page 99: ...T 1 106 2668 Holster Assembly Vat Cover 2 823 3384 Trough Holster Assembly 3 106 1447 Cover Full vat 4 106 2585SP Cover Split vat 106 2897SP Cover FPD 810 2030 Handle Vat Cover Full and Split 809 0107 Screw 8 32 x 3 8 Round Slotted Head 823 4767 Splash Guard 803 0278 L shaped Brush 803 0197 Fryer s Friend 823 3938 Crumb Scoop Not illustrated ...

Page 100: ...ort Louisiana 71135 1000 Shipping Address 8700 Line Avenue Shreveport Louisiana 71106 TEL 1 318 865 1711 FAX Parts 1 318 688 2200 FAX Tech Support 1 318 219 7135 PRINTED IN THE UNITED STATES SERVICE HOTLINE 1 800 551 8633 819 5922 FEBRUARY 2007 ...

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