DCS BG27-BQL Use And Care Manual Download Page 5

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Safety Practices & Precautions

For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while
using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cook-
ing. Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suit-
able for grill use. Use of these types of materials may break with sudden temperature changes. Use
only on low or medium heat settings according to the manufacturer’s directions.

WARNING:

Spiders and insects can nest in the burners of this and any other grill, and cause the gas
to flow from the front of the burner. This is a very dangerous condition which can cause
a fire to occur behind the valve panel, thereby damaging the grill and making it unsafe
to operate.

• When using the open top burners always use flat bottomed utensils which are large enough to

cover the burner. Adjust the flame so that it heats only the bottom of the pan to avoid ignition of
clothing. Position handles inward away from open edges of the unit to avoid burns associated with
unintentional spillovers. Hold the handle of the pan to prevent movement of the utensil when
turning or stirring food. For proper lighting and performance of the burners keep the ports clean.
It is necessary to clean them periodically for optimum performance.

• Clean the grill with caution. Avoid steam burns; do not use a wet sponge or cloth to clean the grill

while it is hot. Some cleaners produce noxious fumes or can ignite if applied to a hot surface.

• Be sure all grill controls are turned off and the grill is cool before using any type of aerosol cleaner

on or around the grill. The chemical that produces the spraying action could, in the presence of
heat, ignite or cause metal parts to corrode.

• Do not use the grill for cooking excessively fatty meats or products which promote flare-ups.

• Never grill without the drip pan in place and pushed all the way to the back of the grill. Without it

hot grease could leak downward and produce a fire or explosion hazard.

• Do not operate the grill under unprotected combustible construction. Use only in well ventilated

areas. Do not use in buildings, garages, sheds, breezeway or other such enclosed areas. This unit is
for outdoor use only.

• Keep the area surrounding the grill free from combustible materials, trash, or combustible fluids and

vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and
ventilation air.

• If a cart unit is stored indoors ensure that it is cool, fold the side shelf down, then push, never pull,

the grill. If LP, the cylinder must be unhooked and the LP cylinder stored outside in a well ventilated
area, out of reach of children.

• Do not use charcoal in the grill. Never use the grill in a windy area. Keep any electrical supply

cord, or the rotisserie motor cord away from the heated areas of the grill.

• Never use the grill in windy conditions. If located in a consistently windy area (oceanfront,

mountaintop, etc.) a wind break will be required. Always adhere to the specified clearances listed.

• Never use a dented or rusty LP tank. Keep the ventilation openings of the cylinder enclosure free

and clear from debris.

• Use only dry potholders; moist or damp potholders on hot surfaces may cause burns from steam.

Do not use a towel or bulky cloth in place of potholders. Do not let potholders touch hot
portions of the grill rack or burner grate.

CALIFORNIA PROPOSITION 65-WARNING:

The Burning of gas cooking fuel generates

some by products which are on the list of substances which are known by the State of California to
cause cancer or reproductive harm. California law requires businesses to warn customers of
potential exposure to such substances. To minimize exposure to these substances always operate
this unit according to the use and care manual, ensuring you provide good ventilation when cooking
with gas.

Summary of Contents for BG27-BQL

Page 1: ...THE PROFESSIONAL 27 BG GRILL Use and Care Guide Models BG27 BQN BG27 BQL BG27 BQRN BG27 BQRL ...

Page 2: ...an be answered by a DCS Consumer Service Representative at 1 888 281 5698 or by mail DCS Attention Customer Service 5800 Skylab Road Huntington Beach CA 92647 WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before use installing or servicing this equipment Fo...

Page 3: ...TALLER FINAL CHECKLIST 12 BURNER ADJUSTMENTS 13 USINGTHE GRILL 14 15 LIGHTING INSTRUCTIONS 15 16 USINGTHE ROTISSERIE 17 20 CARE CLEANING 21 BURNER REMOVAL 22 TROUBLESHOOTING 23 PARTS LISTS Grill Burner Assembly Parts List 24 Grill Body Parts List 25 Rotisserie Assembly Parts List 26 WIRING DIAGRAM Wiring Diagram for BG27 BQ 27 Wiring Diagram for BG27 BQR 28 SERVICE 29 WARRANTY 30 ...

Page 4: ...r let clothing pot holders or other flammable materials come in contact with or too close to any grate burner or hot surface until it has cooled Fabric may ignite and result in personal injury Do not heat unopened food containers as a build up of pressure may cause the container to burst Use a covered hand when opening the grill lid and only do so slowly to allow heat and steam to escape Never lea...

Page 5: ...ts or products which promote flare ups Never grill without the drip pan in place and pushed all the way to the back of the grill Without it hot grease could leak downward and produce a fire or explosion hazard Do not operate the grill under unprotected combustible construction Use only in well ventilated areas Do not use in buildings garages sheds breezeway or other such enclosed areas This unit i...

Page 6: ...5 Grill Models ROTISSERIE BG27 BQ BG27 BQR ...

Page 7: ...om the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 PSIG 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG 3 5 kPa The installation of this appliance must conform...

Page 8: ...on the unit to the lite position for about 20 seconds to allow the air in the system to purge before attempting to light the burners To disconnect the coupler first make sure the main tank valve is turned off Grasp the coupler and turn counter clockwise The inlet will then disengage remove the inlet from the tank valve opening if it has not already done so when it disengaged Your local LP filling ...

Page 9: ... During heavy use the grill will produce a lot of smoke Ensure there is adequate area for it to dissipate Important Gas fittings regulator and installer supplied shut off valves must be easily accessible CLEARANCESTO COMBUSTIBLE CONSTRUCTION A Minimum of 12 from the sides and a minimum of 12 from the back must be maintained from the Grill above and below the cooking surface to adjacent vertical co...

Page 10: ...ombustible enclosure application Fig 04 page 10 bottom The jacket assembly must be supported from the bottom by a ledge on each side or a solid deck beneath the entire grill or insulated jacket Review the detail drawings shown and take into account the provisions shown for gas line hook up clearance in the left rear corner It is recommended that ventilation holes are provided in the enclosure in t...

Page 11: ...10 Built In Const ruction Details FIG 04 ...

Page 12: ...ich hold the inspection cover in place TOTEST Make sure all control valves are in the OFF position Turn the gas supply ON Check all connections from the supply line or LP cylinder up to and including the manifold pipe assembly Apply the soap solution around the connection valve and tubing Soap bubbles will appear where a leak is present If a leak is present immediately turn off gas supply tighten ...

Page 13: ...e noise or lifting If any of these conditions exist check if the air shutter or burner ports are blocked by dirt debris spider webs etc Proceed with air shutter adjustment The amount of air which enters a burner is governed by a sheet metal cup or disk at the inlet of the burner called an air shutter It is locked in place by a set screw which must be loosened prior to lighting the burner for adjus...

Page 14: ...haft and while viewing the burner adjust to a minimum stable flame Fig 10 GRILL Each grill section consists of a large stainless steel burner a series of stainless steel heat baffles a series of ceramic tubes encased in a stainless steel rack and a stainless steel heat retaining cooking rack Each burner is rated at 25 000 Btu hr Below each burner is a stainless steel heat baffle which reflects usa...

Page 15: ...d let the juices run out To get the juiciest meats add seasoning or salt after the cooking is finished and turn the meat only once juices are lost when the meat is turned several times Turn the meat just after the juices begin to bubble to the surface Trim any excess fat from the meat before cooking To prevent steaks or chops from curling during cooking slit the fat around the edges at 2 inch inte...

Page 16: ...uces the possibility of overcooked or overly browned food Foods most appropriate for indirect grilling included breads thicker pieces of chicken or steaks TO LIGHTTHE GRILL BURNER NOTE Open the grill cover and or remove the top grate cover before lighting Turn all knobs to OFF Turn the main gas supply on If you smell gas shut off gas supply and call for service Push and hold the igniter button tur...

Page 17: ...r burners to cross light light the adjacent far left or right burner using the standard or match light procedure Push and turn the control knob for the desired center burner to Lite the gas will be ignited by the adjacent burners flame If the burner does not light in 4 seconds turn knob off wait 5 minutes and try again FIG 12 FIG 13 ...

Page 18: ...at the motor is straight prior to tightening the thumb screw see Fig 14 The rotis motor on the grills is secured down to a cast rotis block with the black screw down knob The rotis block is in turn bolted to the right side panel The skewer for the rotis is assembled into the motor assembly by placing the pointed end into the motor and resting the threaded end on the support at the right side of th...

Page 19: ...rom top to bottom in size The meat will cook more evenly while on the Rotisserie For Poultry tie wings and legs to the body using Dental floss or butcher string to prevent flopping around while turning Fig 15 1 Determine the center placement for the food put 1st prong on Rod turn L shape screw to tighten 2 Center tied meat poultry on Rod place second prong turn L shape screw to tighten Fig 16 3 Pi...

Page 20: ...nt read thermometer For poultry it should read 170º in breast Thermometer should touch bone then lift up 3 4 inch from breastbone to get a more accurate temperature Turn on Motor return heat to high if more cooking is needed Repeat above instructions Fig 20 5 Remove Rod using hot pads place meat or poultry on broiler pan bottom then remove prongs Fig 21 6 Cover with foil for a 15 to 20 minute wait...

Page 21: ...n use Never light a grill burner under the rotis while rotisserie burner is lit MANUAL LIGHTING To manually light the rotisserie place a butane lighter near the tip of the thermocouple as shown in Fig 22 Turn the control knob to LITE Hold the safety valve button in for about 4 to 5 seconds or until the burner remains lit Once lit turn control knob to desired setting If the burner does not light wi...

Page 22: ...eriodically the trays holding the ceramic tubes need to be turned over and shaken free of debris for a thorough cleaning How often you use the grill and the amount and type of food cooked will determine when it is necessary to clean the ceramic tubes If grease can be seen on the top of the tubes or if you get a lot of flare up during cooking the tubes need to be turned over and heated on HIGH for ...

Page 23: ... ensure it is not blocked If obstructions can be seen use a metal wire coat hanger that has been straightened out Orifice Cleaning With the burner removed remove the orifice and shine a flashlight through the opening to ensure there is no blockage Use a needle to clear any debris Be extremely careful not to enlarge the hole or break off the needle see Fig 24 IT IS EXTREMELY IMPORTANT TO CENTER THE...

Page 24: ...light the burner see page 15 16 check to see that other burners on the unit operate Clean ignition tip of any debris Burner flame is yellow or orange in conjunction with the odor of gas 1 Check the burner inlet for obstructions such as spider webs Check the air shutter for proper adjustment 2 Grill may be in a dusty area Move to less dusty area if possible Low heat with knob in HI position 1 If on...

Page 25: ...eld 32336 8 Manifold 27 18034 01 9 Control Valve 13017 10 Control Knob 14154 11 Knob Bezel 14006 PL 12 Collector Box 32801 13 NI Chrome Wire Coil 32313 14 Burner Electrode L H 16281 02 Burner Electrode R H 16281 03 15 Screw 15001 28 16 Bracket Ignition Module Eltec4 30991 17 Ignition Module 2 Outputs BQ Mod 18349 Ignition Module 4 Outputs BQR Mod 18350 18 Bezel Screw 15001 29 19 Manifold Bolt 1500...

Page 26: ...5002 26 9 Warming Rack Ret 27 L H 32340 01 Warming Rack Ret 27 R H 32340 02 10 Landing Ledge w assy 27 32043 11 Cage Nut 15029 02 12 Valve Panel BG27 BQN 32272 05 PA Valve Panel BG27 BQL 32272 05 PA Valve Panel BG27 BQRN 32272 04 PA Valve Panel BG27 BQRL 32272 04 PA 13 DCS Logo 17382 03 14 Torx Screw 15002 41 15 Drip Pan 27 32260 16 Drip Pan Handle 27 32041 17 Screw 15002 17 Keps Nut 15021 04 Hex ...

Page 27: ...tor 32069 02 11 Rotisserie Motor Bracket 32346 12 Nut 15021 09 13 Bolts 15150 ITEM DESCRIPTION PART NO 14 Thermocouple 13007 2 15 Electrode Rotisserie 16282 01 16 Electrode Cover R H 32047 02 17 Flavor Tray 32294 18 Manifold Bolt 15001 06 19 Tube Form 30841 04 20 Safety Valve 18110 20a Ferrule 18077 2 21 Tubing Formed 6 75 30841 02 22 Safety Valve Bezel 14160 23 Safety Valve Knob 14108 24 Control ...

Page 28: ...Wi ring Diagram fo r BG27 BQ 27 ...

Page 29: ...Wi ring Diagram fo r BG27 BQR 28 ...

Page 30: ...e have the following information ready Model Number Serial Number Date of installation A brief description of the problem Your satisfaction is of the utmost importance to us If a problem cannot be resolved to your satisfaction please write at Write DCS Attention Customer Service 5800 Skylab Road Huntington Beach CA 92647 ...

Page 31: ...jected to misuse negligence or accident Implied warranty shall not extend beyond the duration of this written warranty This warranty is in lieu of all warranties expressed or implied and all other obligations or liability in connection with the sale of this appliance DCS WILL NOT PAY FOR Installation or start up Shipping damage Service by an unauthorized agency Damage or repairs due to service by ...

Page 32: ...SA 12 2004 As product improvement is an ongoing process at DCS we reserve the right to change specifications or design without notice 5800 Skylab Road Huntington Beach CA 92647 Tel 714 372 7000 Fax 714 372 7001 Customer Service 888 281 5698 www dcsappliances com ...

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