DAYCO D206DC Operator'S Manual Download Page 3

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TABLE OF CONTENTS

Parts Identification------------------------------------------------------------------4

Quick Start Guide-------------------------------------------------------------------5

Hose Preparation--------------------------------------------------------------------6

Hose Crimping-Standard Dies---------------------------------------------------7

Hose Crimping-Double Angle Dies--------------------------------------------10

Calibration---------------------------------------------------------------------------11

Troubleshooting -------------------------------------------------------------------12

Kwikrimp® Concept--------------------------------------------------------------13

Parts Breakdown------------------------------------------------------------------14

Limited Warranty------------------------------------------------------------------21

Summary of Contents for D206DC

Page 1: ...1 Page REPLACES DAYCO DE60 MODELS D206DC DAYCO OPERATORS MANUAL...

Page 2: ...ULIC PUBLISHED LITERATURE DAYCO RECOMMENDATIONS ARE BASED ON TESTING AND USE OF HOSE AND COUPLING COMBINATIONS OTHER THAN THOSE RECOMMENDED BY DAYCO CAN RESULT IN SERIOUS INJURY DEATH OR SUBSTANTIAL P...

Page 3: ...TS Parts Identification 4 Quick Start Guide 5 Hose Preparation 6 Hose Crimping Standard Dies 7 Hose Crimping Double Angle Dies 10 Calibration 11 Troubleshooting 12 Kwikrimp Concept 13 Parts Breakdown...

Page 4: ...TPLUG ADJUSTABLE RAM RETRACTION STOP MICRO CRIMP ADJUSTER CALIBRATION ADJUSTMENT SCREW MANUALPNEUMATIC START STOPSWITCH AUTOMATICSTOP SWITCH DOUBLEANGLETOP COMPRESSION RING DOUBLE ANGLE DIE SET DOUBLE...

Page 5: ...N RING IN THE BASE OF THE CRIMPER IN THE ORDER SHOWN SLIDE THE PUSHER ONTO THE STUD OF THE HYDRAULIC RAM SET THE MICRO CRIMP ADJUSTER AT 95 FOR THE D206DC PRESS AND HOLD THE START SWITCH IF THE RAM EX...

Page 6: ...oupling from the overall length of the assembly For these cutoff factors see Dayco s published catalog data Cut the hose square and to the proper length with a suitable saw Coat the coupling stem with...

Page 7: ...meters depending upon the die set Lubricate the contact surfaces of the die fingers and the Compression Ring with the die lubricant furnished with the crimper Failure to lubricate the contact surfaces...

Page 8: ...s the compression ring until the fitting is held loosely in the die set Select the proper crimp setting from the Crimp Specification chart and set the Micro Crimp adjuster at the setting recommended N...

Page 9: ...finished fitting diameter to be certain that it is within the crimp specification tolerances If multiple fittings are being crimped set the coupling stop to automatically position the fitting and set...

Page 10: ...on standard and double angle dies and the standard compression rings are not interchangeable with double angle compression rings Lubricate the contact surfaces of both the upper and lower compression...

Page 11: ...ustrated Set the Micro Crimp adjuster at 95 Press and hold the start Switch If the ram extends closing the dies to their fully closed position and the motor shuts off approximately 1 second after the...

Page 12: ...iameter of the die The closed diameter is the die size stamped on the die ring Incorrect setting of the Micro CrimpAdjuster Check hose manufacturer s specifications Inadequate pump pressure Check oil...

Page 13: ...UCED FROM GENUINE DAYCO HOSE FITTINGS HOSE AND EQUIPMENT IN CONFORMANCE WITH DAYCO PROCESS SPECIFICATIONS FOR EACH SPECIFIC HOSE ASSEMBLY The argument that hoses branded with identical SAE numbers are...

Page 14: ...s with die set 3 Die Spring LC 026 06 M 4 Die Screw EN82 004 Color Options Red Orange Yellow Purple Green Blue Black Silver Brown D200 DA Double Angle Dies 1 Die Ring 100873 COLOR 2 Die Finger Varies...

Page 15: ...9 101634 D205 Head Assembly 1 10 101633 Pump Assembly 1 11 90126A029 1 4 Flat Washer 4 12 91102A029 1 4 Lock Washer 4 13 92865A540 1 4 20 X 3 4 Hex Bolt 4 14 60TA06X08 45THydraulic Fitting 1 15 10164...

Page 16: ...100727 Micrometer Nut 1 12 100640 80 Ton Top Flange 1 13 100663 80 Ton Cylinder Assembly 1 14 100648 Pusher Suspension Pin 1 15 100711 Stop Rod 1 16 100710 Stop Rod Locking Handle 1 17 100818 Pusher...

Page 17: ...ing Disogrin 1 8 100635 End Cap 1 9 91251A424 3 8 24 X 1 SHCS Gd 8 6 10 157 O Ring 157 O Ring Disogrin 1 11 GP2C04500 T47 Ram Wear Ring 1 12 100639 Cylinder Body 80 Ton 1 13 GR2B03750 T47 Ram Guide We...

Page 18: ...338 3 8 16 x 7 8 SHCS 4 9 101339 1 4 20 x 1 2 SHFCS 10 10 101377 3 8 18 NPTF Pipe Plug 1 11 101378 3 8 18 NPT Shipping Plug 1 12 101341 3 8 18 NPT Vented Filler Cap Shipped Loose 1 13 101438 110 110V...

Page 19: ...15 101478 Piston Block Assembly 2 200215 16 101352 010 O Ring 4 354313 17 101476 Unloading Block Assembly 1 200346 18 101355 014 Disogrin O Ring 3 354302 19 101443 Dump Block Assembly 1 200203 20 923...

Page 20: ...4 18 101419 Screen 1 19 90272A827 10 32 X 3 8 Phillips Pan Hd Mach Screw 2 Item Part Number Description Qty Lower Plate Gear Pump Assembly 101477 1 2 3 4 5 6 7 8 10 11 12 9 10 10 11 12 10 13 15 14 16...

Page 21: ...Retainer 1 101408 Piston Block 1 2 101381 Port Plug 7 16 20 1 3 101372 Piston Spring 1 4 101445 Piston 1 5 101355 014 Disogrin O Ring 2 Item Part Number Description Qty Piston Block Assembly 101478 1...

Page 22: ...m Part Number Description Qty 4 1 2 3 6 5 7 1 100952 Adjustable Stop Arm 1 2 94052A133 Push on Cap 1 3 91251A540 1 4 20 x 3 4 SHCS 1 4 90126A029 1 4 Flat Washer 1 5 DK 655 10 24 Knob 1 6 94750A588 1 4...

Page 23: ...FANY KIND INCLUDINGBUT NOT LIMITED TO ACLAIM IN CONTRACT WARRANTY NEGLIGENCE OR STRICT LIABILITY SHALLBE a THE REPAIR OR REPLACEMENT ATTHE OPTION OFTHE MANUFACTURER OFDEFECTIVE PRODUCTS OR b A CREDITE...

Page 24: ...24 Page NOTES...

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