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10. MAINTENANCE

ATTENTION: Automatic resets may allow the pump to restart without warning. Always 

disconnect the pump motor from the electrical supply before maintenance or repairs. 

When servicing or attending pump and/or controllers, always ensure power is switched 

off and lead unplugged. Electrical connections should be serviced only by qualified 

persons. If the electrical supply lead of this pressure system is damaged, it must be 

replaced by the manufacturer, or an appointed representative. Under no circumstances 

should the DynaDrive be disassembled by other than qualified tradespersons. Failure to 

observe this warning may expose persons to the possibility of personal injury and may 

also result in damage to other property.

IMPORTANT: Do not use hydrocarbon based or hydrocarbon propelled sprays around 

the electrical components of this pump. During servicing, use only approved, non-

petrochemical based o-ring and gasket lubrication. If unsure, consult your Davey 

representative for advice. For protection, DynaDrive monitors input current and will shut 

down the pump motor in the event of an over load.

10.1 Periodic pressure tank checks

Depending on the quality of the pumped water, from time to time your tank may require flushing to remove 

settled fines such as mud or sand. If sand, or mud can stay in the tank it will accelerate wear on the internal 

lining and shorten your tanks life. Safely disconnect the tank from the water supply, discharge all air from the 

tank and flush the tank several times with clean water. Once the flushing water is clean, reconnect the tank 

and recharge the air as described in the pressure tank section of the installation chapter.
A tank in good order will not leak, but over time due to damage through rough handling, impacts or grit and/

or impurities in the water the tank shell may fail and/or leak. Should the tank leak or show signs of possible 

failure the tank should be immediately disconnected and replaced.

11. TROUBLESHOOTING

Symptom

  Potential Fix

•  Fault light flashes on DynaDrive display;
•  “A1 DRY RUN” shows on DynaDrive display;
•  DynaDrive attempts restart after 5 minutes;
•  DynaDrive attempts restart in 30 minutes 

intervals, for 25 hours;

•  DynaDrive then reverts to solid alert with no 

further retry.

•  Dry run alarm (non boosting)

DynaDrive has run dry or lost prime. To protect 

itself, DynaDrive has switched off. Before trying 

to restart: turn off the DynaDrive for 30 seconds; 

ensure the pump has cooled down (if hot); then 

restart as per section 6 of this manual. If problem 

persists, contact your Davey representative via 

the details at the end of this manual.
If the pump exhibits Dry run alarm in applications 

that are not mains boosting, adjust the pump 

maximum pressure setting down by 10psi 

increments until issue subsides.
Note: pressure tank adjustment to 70% of set 

pressure will be required.

•  “A5 TRANSDU”

Transducer is disconnected from the Drive. 

Reconnect the pressure transducer to the quick 

connect cable attached to the pump.

Summary of Contents for DynaDrive DD15-35NPT

Page 1: ...to www bit ly dynadrive for any product information updates or simply scan this QR code These can also be found on the product nameplate Please pass these instructions on to the operator of this equip...

Page 2: ...6 4 3 Air Handling 6 4 4 Power connection 7 4 5 The pressure tank 8 5 FEATURES 9 5 1 System features 9 5 2 DynaDrive display layout 9 5 3 VSD features 10 6 OPERATION 10 6 1 Start up procedure 10 6 2 M...

Page 3: ...from aged 8 years and above and persons with reduced physical sensory mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the a...

Page 4: ...essures Davey Water Product Pty Ltd cannot accept responsibility for loss or damage resulting from incorrect installations A pressure reducing valve is required on the suction side of the pump when th...

Page 5: ...tart stop In such as case it is worth considering upsizing the pressure tank to help absorb these pressure fluctuations If concerned please consult your Davey representative 3 4 Spear point installati...

Page 6: ...ance to flow when pumping for distances longer than 5m 16 Use unions at pipe connections to enable easy removal and servicing Use enough plumbers tape to ensure airtight seal and hand tighten only do...

Page 7: ...blems ATTENTION Ensure that any and all electrical work is only undertaken by an authorized electrician Before obtaining access to terminals all supply circuits must be disconnected The electrical con...

Page 8: ...edures Remove the pressure tank completely from pump installation ensuring to isolate the pressure tank and release the water pressure from the tank beforehand or Release all water pressure from the p...

Page 9: ...ducing the inconvenience of pressure variation in showers etc Allows for independent switch to override DynaDrive operation This could be particularly handy if using a float switch in a source tank Al...

Page 10: ...g run duration Aluminum heat exchanger VSD cooling by pump s fan lowering cooling costs by way of additional fans Motor and VSD protection from onsite brown outs by way of shut down visual alarm auto...

Page 11: ...on the bottom line shown in Figure 6 2 The default unit of measurement is psi Figure 6 2 P N 16115 1 B P N 16115 1 B Pset 60 Pact 0 To start the DynaDrive Pushing the Automatic on manual off button to...

Page 12: ...aintaining pressure see figure 6 4 Figure 6 4 P N 16115 1 B P N 16115 1 B Pset 60 Pact 60 6 2 Manual override In addition to automated control DynaDrive can also be run in manual override on should th...

Page 13: ...and hold the Prime button The pump will turn on and continue to run until the Prime button is released see figure 6 6 While the pump is in manual override the Prime LED will illuminate orange see fig...

Page 14: ...ow the pressure set but changes from showing actual pressure to the frequency of power supplying the motor see figure 6 7 This dictates the speed that the motor runs Figure 6 7 P N 16115 1 B P N 16115...

Page 15: ...ssure tank of the installation chapter The set pressure cannot be changed while the pump is running or in automatic mode To change the set pressure Ensure automated control is turned off To turn the a...

Page 16: ...t back to normal display To change the set pressure use the Menu up button or Menu down button Pressure changes are in multiples 5psi Once you ve reached your new set point see figure 6 11 Figure 6 11...

Page 17: ...7 4 and install a larger pressure tank If you have any further concerns please contact your local Davey representative 6 6 Decommissioning the DynaDrive Should it become necessary to decommission the...

Page 18: ...he automated control off push the Automatic on manual off button The green Automatic LED will turn off see figure 7 1 Figure 7 1 P N 16115 1 B P N 16115 1 B Pset 60 Pact 60 Once the motor has slowed t...

Page 19: ...daisy chain installation the cut in of the secondary pump occurs after the same pressure drop as the primary pump is set 7 2 Changing the min frequency The default minimum frequency of DynaDrive is 15...

Page 20: ...normal display Using the Menu up button and Menu down button scroll through to Min Freq Use the Menu up button and Menu down button to change the setting to The setting will change by 5Hz Press the En...

Page 21: ...a float switch on a source tank eg rainwater tank To wire in an independent switch refer figure 7 5 and 7 6 Figure 7 5 Power supply Pressure transmitter Pump connection single phase pumps O Lead Lag...

Page 22: ...anual off button The green Automatic LED will turn off see figure 7 7 Figure 7 7 P N 16115 1 B P N 16115 1 B Pset 60 Pact 60 Once the motor has slowed to a stop press and hold the Menu button and Ente...

Page 23: ...al float can be wired into the DynaDrive controller The normally open terminals will not trigger fault alarm pause conditions When the terminals are closed circuit the DynaDrive operates normally Dave...

Page 24: ...naDrive will come on if the first pump is unable to maintain set pressure even when running at 100 speed The next time water is in demand the LAG pump will come on first This sequence is referred to a...

Page 25: ...wer was still available to the unit The normally closed configuration is allowing the monitoring system to sense if unit were inoperable due to alarm or loss of power The Optional Remote Alarm module...

Page 26: ...15 0 16 0 17 kW P2 per stage kW P 2 FLOW psi 0 TOTAL HEAD ft 0 20 40 60 80 100 120 140 160 180 10 20 30 40 50 60 70 FLOW US gpm 0 4 8 12 16 20 24 0 4 8 12 16 20 24 US gpm 4 8 12 16 20 24 Qgpm 0 40 60...

Page 27: ...Impellers 304 stainless steel Stages casing 304 stainless steel Pump shaft 316 stainless steel Stage centring device 304 stainless steel Mechanical seal rotating Carbon Mechanical seal stationary Cera...

Page 28: ...anks life Safely disconnect the tank from the water supply discharge all air from the tank and flush the tank several times with clean water Once the flushing water is clean reconnect the tank and rec...

Page 29: ...roblem persists contact your Davey representative via the details at the end of this manual Fault light flashes on DynaDrive display A9 UNDER VOL shows on DynaDrive display DynaDrive attempts restart...

Page 30: ...s required 13665 9 A Stage Body 2nd stage with valve assy 1 32912 10 Stage body Inner stages As required 13662 2 11 Stage body Final 1 13663 12 Spacer Destage 1 13696 1 13 B Washer Cup As required 136...

Page 31: ...31...

Page 32: ...thorized service agent Davey will not be liable for any cost of removal installation transport or any other charges that may arise in connection with the warranty claim Product eligible for repair or...

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