Datalogic SG4-RB2-050-OO-W Instruction Manual Download

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Summary of Contents for SG4-RB2-050-OO-W

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Page 2: ...ntation may be reproduced stored in or introduced into a retrieval system or transmitted in any form or by any means or for any purpose without the express written permission of Datalogic S p A and or...

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Page 4: ...e April 20th 2016 the main European directives applicable to Datalogic products require inclusion of an adequate analysis and assessment of the risk s This evaluation was carried out in relation to th...

Page 5: ...during the use of deviating mirrors 19 3 2 6 Controls after first installation 19 4 MECHANICAL MOUNTING 21 4 1 Side fixing brackets 21 4 2 Rotating brackets 22 4 3 Bottom fixing brackets 22 4 4 Vibra...

Page 6: ...procedure 57 7 2 Correct muting arm alignment procedure 58 8 DIAGNOSTICS 59 8 1 User interface 59 8 2 Diagnostic messages 59 8 2 1 Active unit side 59 9 PERIODICAL MAINTENANCE AND WARRANTY 62 9 1 Gen...

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Page 8: ...dressed to designers manufacturers and persons in charge of the safety of systems to be equipped with the SG BODY series light curtains They are also addressed to the staff in charge of installing the...

Page 9: ...programmable electronic safety related systems Part 4 Definitions and abbreviations EN 62061 2005 A1 2013 Safety of machinery Functional safety of electrical electronic programmable electronic safety...

Page 10: ...the following objects Active unit SG BODY quick installation guide Checklist and periodical maintenance schedule 2 3 MAIN FUNCTIONS AND NEW FEATURES With respect to SE4 R series the SG BODY safety li...

Page 11: ...re a single 8P connector Pin to Pin compatible with SE PP W models SG4N series include a list of modified functions OVERRIDE Activation from pattern signal on single input instead of edges on two inpu...

Page 12: ...G4 RB2T 050 OO W SG4 RB2 050 OO N 500 2 519 75 19 75 Body protection Type 4 SG4 RB3 080 OO W SG4 RB3L 080 OO W SG4 RB3T 080 OO W SG4 RB3 080 OO N 380 3 399 75 19 75 Body protection Type 4 SG4 RB4 090...

Page 13: ...2 6 1 Controlled height The controlled height is the height protected by the safety light curtain Hp SG BODY models have no dead zone inside the protected area In Figure 2 Figure 3 and Figure 4 SG BO...

Page 14: ...SG BODY REFLECTOR MUTING 7 ACTIVE PASSIVE CONTROLLED AREA CONTROLLED HEIGHT Figure 3 3 Beams Model ACTIVE PASSIVE CONTROLLED AREA CONTROLLED HEIGHT Figure 4 4 Beams Model...

Page 15: ...0 OO W SG4 RB2 050 OO N 500 Body protection Type 4 SG4 RB3 080 OO W SG4 RB3L 080 OO W SG4 RB3T 080 OO W SG4 RB3 080 OO N 800 Body protection Type 4 SG4 RB4 090 OO W SG4 RB4 090 OO N 900 Body protectio...

Page 16: ...tive opening of the contacts of the ESPE and the real stop of the dangerous motion of the machine ESPE resolution Approaching speed of the object to be detected Figure 5 The following formula is used...

Page 17: ...les Let s suppose to have a light curtain with height 500 mm To calculate the distance of the device from the ESPE in a vertical position the following formula is used S K T C Where T t1 t2 t1 ESPE re...

Page 18: ...ticular they are used to stop the moving mechanical parts in Access control Working areas Packaging machines handling machines storing machines Automatic and semi automatic assembly lines Automatic wa...

Page 19: ...operating in the dangerous area must be well trained and must have adequate knowledge of all the operating procedures of the safety light curtain The TEST button must be located outside the protected...

Page 20: ...duct in ambient where direct or indirect exposure to solar light is present Do not install device near strong and or flashing light sources or close to similar devices Strong electromagnetic disturban...

Page 21: ...curtain at sufficient height in order to completely cover the access to the dangerous area becomes necessary see Figure 10 Figure 9 Figure 10 Under standard operating conditions machine starting must...

Page 22: ...t beams of the safety device over under or laterally can cause passive reflections These reflections can affect the recognition of an object inside the controlled area However if the RX receiver detec...

Page 23: ...rfaces D SR Figure 15 The formula to get Dsr for a Type 4 ESPE is the following Dsr m 0 15 for operating distance 3 m Dsr m 0 5 x operating distance m x tg 2 for operating distance 3 m Even in presenc...

Page 24: ...B must be positioned at the same Ddo distance calculated as shown above even if closer to Passive A respect to Active A The following graphic shows the distance from the interfering devices Ddo accor...

Page 25: ...emporary activation of more emitters is not possible and the emitter receiver couples are activated sequentially NO RX RX TX TX RX RX TX TX NOT RECOMMENDED RX RX TX TX RX RX TX TX NOT RECOMMENDED RX R...

Page 26: ...isplacement of the mirror is enough to lose alignment The SG LP laser pointer accessory can be used to avoid this problem The presence of dust or dirt on the reflecting surface of the mirror causes a...

Page 27: ...distance between the dangerous parts and ESPE must comply with the requirements indicated in section 3 INSTALLATION MODE A person must not access or remain between ESPE and the dangerous parts of the...

Page 28: ...ible to order separately the accessory kits of brackets described in the following paragraphs depending on the fastening mode required by the particular application Please refer to section 14 ACCESSOR...

Page 29: ...an M4 nut see Figure 23 Figure 23 4 3 BOTTOM FIXING BRACKETS With the SG BODY series has been implemented a new kind of bracket fixing by using the third groove on the bottom side of the housing that...

Page 30: ...OUNTING To mount the Muting arms on both the L and T version use the fixing bracket shown in Figure 26 Figure 26 This fixing bracket guarantees the perfect alignment of the arms and the perpendiculari...

Page 31: ...Muting arms can be adjusted vertically according to the application and to the connecting cable lengths typical range is 14 cm In presence of strong vibrations fixing brackets see paragraph 4 1 for th...

Page 32: ...safety light curtains the following precautions regarding the electrical connections have to be respected Do not place connection cables in contact with or near high voltage cables and or cable under...

Page 33: ...VIOLET LAMP INPUT 11 GREY PINK OVERRIDE STATUS 12 RED BLUE EARTH M12 5 POLES 1 BROWN 24V 2 WHITE MUTING 2 3 BLUE 0V 4 BLACK MUTING 1 5 GREY N C 5 4 SG4 RB N MODELS ELECTRICAL CONNECTIONS RECEIVER RX...

Page 34: ...ame manner The ON position is the default SG RB W SG RB N 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8 ON OFF ON OFF Dip switches n 1 Muting timeout 10 min Dip switches n 1 Muting t...

Page 35: ...et operation see section 3 5 7 EXTERNAL RELAYS CONNECTION Example connection to the safety relay Figure 30 The previous figure shows the connection between the safety light curtains and the safety rel...

Page 36: ...igure 33 5 8 EDM CONTROL CONNECTION The EDM wire has to be connected to a 24 Vdc normally closed contact before powering The monitoring function if selected is not activated if at powering the wire is...

Page 37: ...SPE If the wires are not correctly connected the light curtain enters in a failure condition The OVERRIDE button key must be located in such a way that the operator can check the protected area during...

Page 38: ...TART RESET RESTART RESTART MODE 0V IN line NC MANUAL RESTART EDM EDM ENABLE active MUTING ENABLE 0V or floating MUTING ENABLE Muting enabled OVERRIDE STATUS External control OVERRIDE STATUS MUTING1 MU...

Page 39: ...ATION LINE LAYOUT CONNECTION BEHAVIOUR RESET RESTART EMD OVERRIDE 24Vdc IN line NC EDM EDM ENABLE active MUTING1 MUTING SENSOR ARM OUTPUT MUTING 1 MUTING2 MUTING SENSOR ARM OUTPUT MUTING 2 OSSDs 0V OS...

Page 40: ...tches n 2 Muting T L T L Dip switches n 3 Muting filter Disabled Enabled Dip switches n 3 Muting filter Disabled Enabled Dip switches n 4 Override restart Manual Automatic Dip switches n 4 Override re...

Page 41: ...ailure 6 4 RESTART MODE SELECTION FUNCTION The interruption of a beam due to an opaque object causes the opening of OSSD outputs and the stop of the safety light curtain SAFE condition ESPE standard o...

Page 42: ...art Diagram INTERLOCK STATUS RESTART 0 5 sec NORMAL OPERATION SAFE OFF ON Contact close Contact open OSSDs STATUS SG4 RB N Models Manual Restart Diagram INTERLOCK STATUS RESTART 0 1 sec NORMAL OPERATI...

Page 43: ...when EDM is carried out T0 100 msec time after the OSSD ON OFF passage when EDM is carried out two different times for the mechanical contact driven by a spring 6 5 1 SG4 RB W Models EDM Connection E...

Page 44: ...switches 6 To correctly use this function activate it using the corresponding dip switches connect pin1 to 24 VDC through the normally closed contacts of the device to be monitored This function chec...

Page 45: ...cording to the Standards in force This function is particularly suitable when an object but not a person has to pass through the dangerous area under certain conditions It is important to remember tha...

Page 46: ...the Muting function for two sensor configuration L shaped or crossed beam versions MUTING1 0Vdc 24Vdc tAB MUTING2 MUTING STATUS 0Vdc 24Vdc OFF ESPE normal operation ON tMoff As shown in the previous...

Page 47: ...on 6 6 2 Muting timeout selection function This function let the user choose the muting timeout value between 10 minutes and infinite and can be set by dip switches of RX device see section 5 ELECTRIC...

Page 48: ...the first otherwise the Muting will not be activated Any Muting request cannot be made if the ESPE is in the SAFE condition red LED is ON and the beams are interrupted Figure 39 provides an installati...

Page 49: ...ector Pin 2 MUTING 1 Pin 4 MUTING 2 L V cost d1 d1 D Symbol Unit Formula Min Typ Max Description D cm L Interaxis between sensors connected to the same Muting input D1 cm V tAB 100 0 1 Interaxis betwe...

Page 50: ...sensor A and sensor B DMoff cm Compulsory condition 33 Distance from sensor A at which the Muting function is deactivated and the light curtain returns to normal functioning tAB sec Compulsory conditi...

Page 51: ...r A and sensor B DMoff cm Compulsory condition 33 Distance from sensor A at which the Muting function is deactivated and the light curtain returns to normal functioning tAB sec Compulsory condition 0...

Page 52: ...Min Typ Max Description D cm Compulsory condition 34 5 Interaxis between sensors connected to the same Muting input d1 cm Compulsory condition 16 5 Interaxis between sensor A and sensor B tAB sec Comp...

Page 53: ...to 0 Vdc respectively by means of two normal open contacts see section 5 ELECTRICAL CONNECTIONS AND CONFIGURATION Standard requires the use of spring return hold to run devices or secure momentary ac...

Page 54: ...tion stops immediately When override is de actuated the light curtain will return into the NORMAL OPERATION All possible fault conditions at runtime are shown below Fault Cause Action Contacts out of...

Page 55: ...free T Muting Figure 44 or the muting sensor are deactivated and the beams of the light curtain are free L Muting Figure 45 The time out expires Figure 46 For this reason all possible risks must be co...

Page 56: ...G 49 OVERRIDE1 0Vdc 24Vdc 0 Dt 400ms OVERRIDE2 OVERRIDE STATUS 0Vdc 24Vdc MUTINGx FREE BEAMS INTERCEPTED 0Vdc 24Vdc OFF ON Figure 45 OVERRIDE1 0Vdc 24Vdc 0 Dt 400ms OVERRIDE2 OVERRIDE STATUS 0Vdc 24Vd...

Page 57: ...is cleared This function does not comply with the requirements of IEC 61496 1 because it is a forcing of the safety condition For this reason all possible risks must be considered and related precauti...

Page 58: ...en If both the integrated lamp and the external lamp are broken and or not connected the override request causes the AOPD to enter Error mode and the OSSD outputs to switch off The corresponding error...

Page 59: ...The override function is now activated and the integrated muting lamp flashes So does the external lamp if connected If the AOPD is in Automatic Reset the OSSD outputs remain on after the end of the o...

Page 60: ...1 Override with automatic restart function allows to restart automatically the normal working of the curtain normal operation condition when the detection area curtains sensors is cleared This functio...

Page 61: ...RT MODE line see section 5 ELECTRICAL CONNECTIONS AND CONFIGURATION for at least 0 5 sec at start up as shown in the timing diagram of Figure 52 OFF ON RESET RESTART RESTART MODE STATE OF LIGHT CURTAI...

Page 62: ...gnals are clearly identified through symbols allowing their immediate reading independent of bars directions a short description of LEDs signals proves nevertheless necessary so as to avoid misunderst...

Page 63: ...active or passive unit can be used to help the user to obtain the best alignment see Figure 55 Figure 55 Also for Muting arms installation similar considerations must be taken In the following paragra...

Page 64: ...ive unit in a steady position and set the passive unit until the yellow LED FIRST is OFF This condition shows the alignment of the first emitter receiver couple 2 Rotate the passive unit pivoting on t...

Page 65: ...reshold and no couple over the upper threshold MIN every couple over the lower threshold and one couple over the upper threshold every couple over the upper threshold EXCELLENT 7 2 CORRECT MUTING ARM...

Page 66: ...ht curtain alignment procedure VISUALIZATION STATUS DESCRIPTION ACTION INTERLOCK FREE BEAMS OSSDS OFF USER CAN TAKE DEVICE IN NORMAL OPERATION ACTIVATING RESTART LINE INTERLOCK INTERRUPTED BEAMS OSSDS...

Page 67: ...E AND ACTIVATE RESET LINE IF ESPE DOES NOT RESET USER MUST CONTACT DATALOGIC TECHNICAL SUPPORT FAILURE LOCKOUT NOT RECOVERABLE OVERRIDE CONNECTION FAILURE OSSDS OFF USER MUST CHECK OVERRIDE LINES CONN...

Page 68: ...EXTERNAL LAMP FAILURE OSSDS OFF USER MUST CHECK LAMP INPUT LINE AND ACTIVATE RESET LINE IF ESPE DOES NOT RESET USER MUST CONTACT DATALOGIC TECHNICAL SUPPORT ESPE OFF POWER SUPPLY FAILURE OSSDS OFF US...

Page 69: ...d area is not possible The ESPE and the external electrical connections are not damaged The frequency of checks depends on the particular application and on the operating conditions of the safety ligh...

Page 70: ...pressure on the surface in order to avoid making it opaque Please do not use the following materials on plastic surfaces or on light curtain painted surfaces alcohol or solvents wool or synthetic clo...

Page 71: ...mm 419 75 mm 519 75 mm Beam spacing 20 mm 300 mm 400 mm 500 mm Operating distance From 0 5 to 8 mt see section 13 Ambient light rejection IEC 61496 2 MECHANICAL AND ENVIRONMENTAL DATA Operating tempe...

Page 72: ...5 820 5 SG4 RB3L 080 OO x Figure 54 909 35 820 5 SG4 RB3T 080 OO x Figure 54 909 35 820 5 SG4 RB4 090 OO x Figure 54 1009 35 920 5 SG4 RB4 120 OO x Figure 54 1309 35 1220 5 SG4 RDB2 Figure 55 580 5 52...

Page 73: ...66 SG4 RB2 3L SG4 RDB2 3L...

Page 74: ...SG BODY REFLECTOR MUTING 67 SG4 RB2 3T SG4 RDB2 3T...

Page 75: ...ive 500 2 500 957951100 SG4 RDB2L passive 500 2 500 957951130 SG4 RDB2T passive 500 2 500 957951150 SG4 RDB3 passive 800 3 380 957951110 SG4 RDB3L passive 800 3 380 957951140 SG4 RDB3T passive 800 3 3...

Page 76: ...SG BODY REFLECTOR MUTING 69 14 ACCESSORIES dimensions in mm 14 1 METAL ANGLED FIXING BRACKET ST K4STD SG BODY BIG MODEL DESCRIPTION CODE ST K4STD SG BODY BIG Angled fixing bracket 4 pcs kit 95ASE1950...

Page 77: ...20 5 100 957951060 SG4 RB2T 050 OO x 520 5 320 5 100 957951080 SG4 RB3 080 OO x 820 5 370 5 125 957951040 SG4 RB3L 080 OO x 820 5 370 5 125 957951070 SG4 RB3T 080 OO x 820 5 370 5 125 957951090 SG4 RB...

Page 78: ...BODY REFLECTOR MUTING 71 14 2 ROTATIVE FIXING BRACKET ST K4ROT SG BODY BIG MODEL DESCRIPTION CODE ST K4ROT SG BODY BIG Metal rotative fixing bracket 4 pcs kit 95ASE1960 Rotative fixing bracket mounti...

Page 79: ...72 14 3 REAR FIXING BRACKET ST K4REAR SG BODY BIG MODEL DESCRIPTION CODE ST K4REAR SG BODY BIG Metal rear fixing bracket 4 pcs kit 95ASE1970 Rear fixing bracket mounting...

Page 80: ...Protective stand with 2 mirrors H 500mm 95ASE2300 SG PSM 3 800 Protective stand with 3 mirrors H 800mm 95ASE2310 SG PSM 4 900 Protective stand with 4 mirrors H 900mm 95ASE2320 SG PSM 4 1200 Protective...

Page 81: ...rotective stand H 1000mm 1000 95ASE2250 SG PSB 1200 Protective stand H 1200mm 1200 95ASE2260 SG PSB 1650 Protective stand H 1650mm 1650 95ASE2270 SG PSB 1900 Protective stand H 1900mm 1900 95ASE2280 F...

Page 82: ...SG BODY REFLECTOR MUTING 75 14 6 PLATE KIT FOR PROTECTIVE STANDS SG P MODEL DESCRIPTION CODE SG P Plate kit for SG PSB SG PSM 95ASE2290 Mounting with SG PSB SG PSM...

Page 83: ...or stand H 800 mm 800 30x30 95ACC1730 SE S 1000 Column and floor stand H 1000 mm 1000 30x30 95ACC1740 SE S 1200 Column and floor stand H 1200 mm 1200 30x30 95ACC1750 SE S 1500 Column and floor stand H...

Page 84: ...curtain profile to verify the complete device alignment top and bottom 14 9 TEST PIECE TP MODEL DESCRIPTION CODE TP 14 Test piece 14mm L 300mm 95ACC1630 TP 20 Test piece 20mm L 300mm 95ACC1640 TP 24...

Page 85: ...ial 3 m 95ASE1220 CS A1 06 U 05 8 pole M12 cable axial 5 m 95ASE1230 CS A1 06 U 10 8 pole M12 cable axial 10 m 95ASE1240 CS A1 06 U 15 8 pole M12 cable axial 15 m 95ASE1250 CS A1 06 U 25 8 pole M12 ca...

Page 86: ...Muting lamp horizontal mounting 95ACC2000 LMS 3 Muting lamp vertical mounting 95ACC2010 SU LMS 1A Basic support for LMS 1 95ACC2020 SU LMS 1B Tower module for LMS 1 95ACC2030 4 5 82 94 44 48 66 60 75...

Page 87: ...afety relay 3 NQ 1 NC 95ACC6170 The drawing shows the connection between the safety light curtain and the type 4 safety relay of the SE SR2 series operating in the automatic Restart mode EDM Relay Box...

Page 88: ...SG BODY REFLECTOR MUTING 81 14 13 CONNECTION BOXES SG SRT MODEL DESCRIPTION CODE SG SRT 1 Muting connection box 95ASE2050 SG SRT 2 Muting connection box with lamp 95ASE2060...

Page 89: ...arms mounting bracket kit 95ASE1920 Muting arms are available in 2 versions with retroretroreflex sensors and with emitter receiver sensors SG BODY series light curtains are designed on both emitter...

Page 90: ...ely the dimensions of single active arms with fixing bracket mounted of single passive arms with fixing bracket mounted of double active arms with fixing bracket mounted of double passive arms with fi...

Page 91: ...84 ACTIVE PASSIVE...

Page 92: ...SG BODY REFLECTOR MUTING 85 ACTIVE PASSIVE...

Page 93: ...f the beams that constitute the sensitive area EDM see External device monitoring in the glossary ELECTROSENSITIVE PROTECTIVE EQUIPMENT ESPE assembly of devices and or components working together to a...

Page 94: ...the event leading to sensor activation and the reaching of the inactive state by the output signal switching device OSSD RESTART see Restart Interlocking Device in the glossary RESTART INTERLOCKING D...

Page 95: ...88...

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