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Datalogic MX-U Series, Product Manual

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Datalogic MX-U Series Product Manual Download Page 10

Setting Up the System

MX-U Series Processor and Camera Guide

Datalogic Automation, Inc.

1-4

Setting Up the System

WARNING

: To avoid damage to your unit, 

never

 plug in or unplug any cables when the unit power is on. Always shut-

down the processor and turn off the power supply first before making any cable changes.
NOTE: When a new processor is powered on the first time, a monitor, keyboard, and mouse must be connected to the pro-
cessor to approve the license agreement.

1. Familiarize yourself with the major system components as shown in this manual. 

2. Unpack and check all the equipment.

3. Mount the MX-U Series Processor and power supply in their desired positions as indicated in the mounting 

instructions (see “Processor Installation” on page 2-3). Make sure all vents have at least 1.5 inches (38.1 mm) of 
clearance for sufficient ventilation. Be aware of USB camera connector cable length limits.

4.

 

Connect the I/O cable, optional monitor, and optional keyboard to the MX-U Series Processor. Connect the I/O 

cable to the terminal block. When a new processor is powered on the first time, a monitor, keyboard, and mouse 
must be connected to the processor to approve the license agreement.

5. Attach the appropriate lens for the application to the camera. Mount the MX-U Series camera, lighting, and 

optional power supply. See “Mounting the Camera” on page 3-3. 
NOTE: Do not leave the camera imager uncovered. When you remove the lens cap, you must replace it with a lens.

6. Connect the camera to a Processor USB 3.0 port using a Datalogic USB 3.0 cable. See “Top Panel Connections” 

on page 1-6.

7. You are ready to wire the hardware. See “Processor I/O” on page 4-1 for details about input/output schematics for 

your MX-U Series system. Wiring specifications for all cables are described in “Cable Reference” on page 5-1.

8. Wire the MX-U Series camera’s strobe and trigger connections to the camera’s terminal blocks. See “Connecting 

the Camera” on page 3-5.

Storage

MX-U20 and MX-U40: 60 GB SATA SSD (MLC)
MX-U80: 128 GB SATA SSD (MLC)

Graphics

Intel® HD 3000 (1920x1200 resolution) - DVI

PCIe

1 x PCIe x8

Camera Interface
1 A Max per connection

MX-U20: 2 x USB 3.0 ports
MX-U40 and MX-U80: 4 x USB 3.0 ports

Serial Communication

1 x RS-232 Serial port

Keyboard/Mouse

MX-U20: 2 x USB 3.0 ports
MX-U40 and MX-U80: 1 x USB 2.0 port

Communication Connectivity

Supports Ethernet/IP, Modbus, TCP, and OPC

Network interface

2 x LAN ports 10/100/1000 Mbps Base-T

Technical Data

Summary of Contents for MX-U Series

Page 1: ...MX U Series Processor and Camera Guide Publication Number 821003220 ...

Page 2: ...tion Inc Patent See www patents datalogic com for patent list This product is covered by one or more of the following patents Utility patents US6 512 218 B1 US6 616 039 B1 US6 808 114 B1 US6 997 385 B2 US7 053 954 B1 US7 387 246 B2 US8 058 600 B2 EP996 284 B1 EP999 514 B1 EP1 014 292 B1 EP1 128 315 B1 EP1 396 811 B1 EP1 413 971 B1 JP4 435 343 B2 JP4 571 258 B2 Additional patents pending CEComplian...

Page 3: ... Inc product contact your distributor or Datalogic Automation Inc Please have the following information available before you call The version number of Impact Software Suite you are running To find it click the About icon in the main toolbar The model and serial numbers of the devices you are using ...

Page 4: ......

Page 5: ...unding Concepts 2 6 HASP Key 2 7 Chapter 3 MX U Series Cameras Introduction 3 1 Safety Precautions 3 1 U1xx Camera Dimensions 3 3 Mounting the Camera 3 3 Connecting the Camera 3 5 U1xx Camera Connection 3 5 U1xx Camera Connection Alternate 3 8 Camera Specifications 3 13 U1xx U1xxC 3 13 U100 U100C 3 14 U110 U110C 3 15 U150 U150C 3 16 U180 U180C 3 17 U190 U190C 3 18 U195 U195C 3 19 U197 U197C 3 20 C...

Page 6: ...Table of Contents MX U Series Processor and Camera Guide TOC 2 Datalogic Automation Inc U1xx 5 3 ...

Page 7: ...iately Save all packing materials so you can repack the shipment in case you need to move or ship it Temperature precautions If your system arrives in very cold or hot weather allow all the equipment to reach room tem perature before plugging it in Exposing a cold device to a warm room causes condensation that could damage the system if power is applied too soon If condensation forms wait for it t...

Page 8: ...th your hardware compo nents 3 To avoid damage to the vision system and its components never plug in or unplug a cable when the power is on Always shutdown the processor and turn off the power supply before you make cable changes 4 Never use the system if a power cable has been damaged Do not allow anything to rest on a power cable and keep them away from traffic 5 The air inlets and exhausts on t...

Page 9: ...igital Outputs 16 opto isolated current sinking Output Voltage 35 VDC max Output Current 100 mA max per output Output saturation voltage 1V Dimensions 5 12 w x 10 63 h x 10 03 d in 130 w x 270 h x 255 d mm Temperature Operating 0 to 55 C 32 to 131 F Storage 20 to 60 C 4 to 140 F Relative Humidity 30 C Operating 10 to 90 non condensing Storage 5 to 95 non condensing Vibrations EN60068 2 6 2 to 8 Hz...

Page 10: ...st be connected to the processor to approve the license agreement 5 Attach the appropriate lens for the application to the camera Mount the MX U Series camera lighting and optional power supply See Mounting the Camera on page 3 3 NOTE Do not leave the camera imager uncovered When you remove the lens cap you must replace it with a lens 6 Connect the camera to a Processor USB 3 0 port using a Datalo...

Page 11: ...ed to the MX U Series Processor and Cameras at the factory You will probably not need to change them unless there is a conflict with other devices on your network 14 Start the Impact Software program Vision Program Manager and click on the Settings tab Check your camera and lighting setup calibrate the camera configure your inspection parameters then put the camera online For more information abou...

Page 12: ...for cameras USB3 and 4 for Keyboard Mouse 2 ETH2 Ethernet 2 See Status Lights on page 1 9 3 ETH1 Ethernet 1 See Status Lights on page 1 9 4 RS232 Serial Port COM 1 See Serial Port on page 5 2 5 Display Port connection 6 Monitor Panel connection for smart monitor 7 Supply Voltage 8 37 pin D Sub Digital I O 9 MX U40 and MX U80 USB 2 0 for Keyboard Mouse HDMI for monitor An open PCIe x8 slot is avail...

Page 13: ...hts on page 1 9 B Power Button Press and release to turn on the unit If the unit is on press and release to shut down the OS and switch off the unit Press and hold to switch off without OS shut down Warning Data could be lost C Reset Button Resets the processor which trig gers a hardware and PCI reset The unit is restarted Warning Data could be lost D USB 2 0 Port for HASP key only See HASP Key on...

Page 14: ...Rear View MX U Series Processor and Camera Guide Datalogic Automation Inc 1 8 Rear View This illustration shows the Processor s rear panel ...

Page 15: ...r Symbol Name When lit indicates 1 Power Power is On 2 HDD Solid state hard drive or Cfast access is active 3 Link On An active Smart Display Link connection is estab lished Blinking Connection is interrupted due to power loss to display unit 4 Run An application is running Symbol Name When lit indicates 1 ETH1 and ETH2 Speed Off 10 Mbps Green 100 Mbps Orange 1000 Mbps Gigabit 2 ETH1 and ETH2 Acti...

Page 16: ...d exhausts is highly recommended Verify that all cable connections are correct and tight Secure the cables to prevent accidents or damage to the device connectors When you move the system be careful that the movement does not loosen connections After the system is moved ver ify cable and power cord connections Repair or replace frayed or damaged cables immediately Do NOT attempt to clean the camer...

Page 17: ...utomation Inc C H A P T E R 2 Basic Hardware Components Processor Views and Dimensions This section shows specifications for the Processor including various views and dimensions Top View UNITS mm Rear View Front View ...

Page 18: ...Processor Views and Dimensions MX U Series Processor and Camera Guide Datalogic Automation Inc 2 2 Side View Air Inlet Filter Inside UNITS mm ...

Page 19: ...ween MX U Series Processors An optional power supply is available for MX U Series Processors If you provide your own it must supply 24VDC at 5 5 A nominal with a safe operating ambient temperature range of 0 to 55 C 32 to 131 F This equipment is to be powered by a Listed power supply for the U S and Canada or a power supply that meets the requirements for use where either IEC 60950 or EN60950 is a...

Page 20: ...desired location using the drilling template dimensions 2 Drill four surface mounting holes in the mounting surface Use suitable anchors if necessary 3 Insert four M5 mounting screws in the mounting holes and tighten them until approximately 0 2 inches 5 mm is left exposed The mounting screws must be long enough to provide sufficient support 4 Maneuver the Processor so mounting bracket slots align...

Page 21: ...round terminal pin 2 on the 24V power input must be connected to the power supply s grounded chas sis enclosure This connection is needed to insure electromagnetic compliance and proper operation See Grounding Concepts on page 2 6 Note The processor requires approximately 5 5 A 24VDC We recommend using a 24 VDC power supply capable of providing 5 5 A current This voltage is commonly used in many m...

Page 22: ...tection against electric shock The functional ground on the processor has two connections Supply voltage GND terminal Grounding connection on the processor back panel To guarantee a good functional ground Connect the processor to the central grounding point in the control cabinet using the shortest route possible Use a cable with a minimum cross section of 2 5 mm per connection If a cable with wir...

Page 23: ...USB HASP key which contains license and processor configuration information is provided with each processor This key must be present in the USB port labeled USB5 on the processor front each time the processor is powered on See Front Panel Connections on page 1 7 The HASP key 18 x 12 x 5 cm ...

Page 24: ...HASP Key MX U Series Processor and Camera Guide Datalogic Automation Inc 2 8 ...

Page 25: ...e following instructions before setting up your camera Save this document for later use Follow all warnings and instructions in this manual and in other user guides shipped with your hardware components Do not attempt to disassemble the camera Do not remove screws or attachments There are no user serviceable parts inside Refer servicing to Datalogic Automation Inc All MX U Series cameras connect p...

Page 26: ...as with excessive heat vibration and environmental contaminants Mount the camera away from devices that emit large amounts of electromagnetic energy Do NOT attempt to clean the camera imager or imager cover Do NOT spray the imager or imager cover with com pressed air as this may leave spots Do not leave the camera imager uncovered When you remove the lens cap you must replace it with a lens NOTE T...

Page 27: ...the camera mounting block To mount a U1xx camera 1 With the mounting block held tightly against the camera body insert two mounting bolts through the block Bottom View UNITS inch mm Power Trigger Connection USB Connection 0 22 5 5 Rear View 1 14 29 0 59 15 0 65 16 5 0 79 20 0 47 12 0 87 22 Dimension for M2 0 93 23 7 Dimension for M3 3 x M3 0 02 3 deep 4 x M2 0 02 3 deep 0 57 14 5 0 33 8 5 0 18 4 5...

Page 28: ...propriately sized fasteners in the pre threaded holes in the bottom of the mounting block to secure it to a rigid surface for proper stability and heat transfer See U1xx Camera Dimensions on page 3 3 U1xx Mounting Block 381 1355 Camera front faces this direction Bottom View UNITS inch mm Block Mounting bolts M3 4 5mm deep 2 ea 20 8mm deep 2 ea M5 x 0 8 8mm deep 2 ea 0 39 10 0 0 53 13 35 1 65 42 0 ...

Page 29: ...minal Name Signal Notes Optional Camera Power DO NOT USE Do NOT apply power to this terminal Power is supplied by the USB connection See Top Panel Connections on page 1 6 Optional Camera Power Ground DO NOT USE Not required Ground is supplied by the USB connector I O Ground I O Ground Trigger In Camera Trigger In 0 to 24 VDC recommended Maximum 30 VDC As sinking input Off 0 to 1 4 VDC On 2 2 to 24...

Page 30: ...alogic Automation Inc 3 6 U1xx Circuit Diagrams U1xx Trigger In Circuit WARNING Never wire U1xx Camera Strobe Outputs in parallel with other U1xx Camera Strobe Outputs This will dam age the cameras U1xx Strobe Trigger Output Circuit 661 0399 Terminal Block Dimensions ...

Page 31: ...MX U Series Processor and Camera Guide U1xx Camera Connection 3 7 Datalogic Automation Inc U1xx Terminal Connections ...

Page 32: ...or with the connector on the rear of the camera push gently until the cable connector seats securely then tighten the connector collar To disconnect it loosen the collar com pletely then grasp the connector and gently pull NOTE To reduce stress on the cable and connectors loop the cable and fasten it to the camera s mounting block Do not crimp or tie the cable tightly with wire ties as this may da...

Page 33: ...grams Alternate U1xx Trigger Input circuit sourcing Set Software Trigger Event to Falling Edge U1xx Trigger Input circuit sinking Set Software Trigger Event to Rising Edge U1xx Strobe Output circuit sourcing Set Software Strobe Trigger Output to Rising Edge Note Disconnecting the camera will turn on some strobe lights ...

Page 34: ...rnate MX U Series Processor and Camera Guide Datalogic Automation Inc 3 10 U1xx Terminal Connections Alternate U1xx Strobe Output circuit sinking Set Software Strobe Trigger Output to Falling Edge U1xx Terminal Block Connections ...

Page 35: ...MX U Series Processor and Camera Guide U1xx Camera Connection Alternate 3 11 Datalogic Automation Inc U1xx Unterminated Cable Connections Alternate U1xx Unterminated Cable Connections ...

Page 36: ...alibrate cameras with a MX U Series processor Refer to the Camera Setup Tab section of the Impact Software Reference Guide Calibration insures that measurements shown in Impact software tools accurately indicate the inspected object s measure ments A camera requires calibration when it is first connected to the MX U Series Processor when the camera to subject distance changes and when the lens is ...

Page 37: ... use up to a maximum of 300 Megapixels per sec ond For four cameras each camera can use up to a maximum of 150 Megapixels per second This means that both the camera resolution and the number of connected cameras can affect the frames per second fps value for each con nected camera U1xx Common Specifications Lens Mount C mount Cabling Camera cable provides trigger and strobe USB cable provides powe...

Page 38: ...art Number 959933003 959933004 Pick up Device Progressive Scan CCD 659 H x 494 V pixels Sensor Size 1 4 3 69 mm x 2 77 mm Capture Rate 120 full resolution frames per second fps higher with partial scan see Capture Rate on page 3 13 Pixel Size 5 6 x 5 6 micrometers Power 5 VDC 2 4 W Gain 100 to 1023 Shutter Open 16 to 1 000 000 microseconds Exposure Start Delay 17 62 μsec U100 Spectral Response exc...

Page 39: ...ications Part Number 959933001 959933002 Pick up Device Progressive Scan CCD 659 H x 494 V pixels Sensor Size 1 3 4 88mm H 3 66mm V Capture Rate 90 full resolution fps higher with partial scan see Capture Rate on page 3 13 Pixel Size 7 4 x 7 4 micrometers Power 5 VDC 2 4 W Gain 350 to 1023 Shutter Open 24 to 1 000 000 microseconds Exposure Start Delay 31 72 μsec U110 Spectral Response excludes len...

Page 40: ...cations Part Number 959933005 959933006 Pick up Device Progressive Scan CCD 1296 H x 966 V pixels Sensor Size 1 3 4 86mm H 3 62mm V Capture Rate 30 full resolution fps higher with partial scan see Capture Rate on page 3 13 Pixel Size 3 75 x 3 75 micrometers Power 5 VDC 2 5 W Gain 100 to 1023 Shutter Open 22 to 1 000 000 microseconds Exposure Start Delay 34 50 μsec U150 Spectral Response excludes l...

Page 41: ...cations Part Number 959933007 959933008 Pick up Device Progressive Scan CCD 1628 H x 1236 V pixels Sensor Size 1 1 8 7 16mm H 5 44mm V Capture Rate 20 full resolution fps higher with partial scan see Capture Rate on page 3 13 Pixel Size 4 4 x 4 4 micrometers Power 5 VDC 3 5 W Gain 100 to 1023 Shutter Open 31 to 1 000 000 microseconds Exposure Start Delay 34 50 μsec U180 Spectral Response excludes ...

Page 42: ... Specifications Part Number 959933011 959933012 Pick up Device CMOS 2048 H x 1088 V pixels Sensor Size 2 3 11 26mm H 5 98mm V Capture Rate 165 full resolution fps higher with partial scan see Capture Rate on page 3 13 Pixel Size 5 5 x 5 5 micrometers Power 5 VDC 2 5 W Gain 100 to 1023 Shutter Open 31 to 1 000 000 microseconds Exposure Start Delay 34 50 μsec U190 Spectral Response excludes lens and...

Page 43: ...cations Part Number 959933013 959933014 Pick up Device CMOS 2048 H x 2048 V pixels Sensor Size 1 14 8 mm diag 11 26 mm H x 11 26 mm V Capture Rate 90 full resolution fps higher with partial scan see Capture Rate on page 3 13 Pixel Size 5 5 x 5 5 micrometers Power 5 VDC 2 6 W Gain 100 to 1023 Shutter Open 31 to 1 000 000 microseconds Exposure Start Delay 34 50 μsec U195 Spectral Response excludes l...

Page 44: ...ixels U197 Specifications Part Number 959933009 959933010 Pick up Device Progressive Scan CMOS Rolling Shutter 2592 H x 1944 V pixels Sensor Size 1 2 5 5 70 mm H x 4 28mm V Capture Rate 14 full resolution fps see Capture Rate on page 3 13 Pixel Size 2 2 x 2 2 micrometers Power 5 VDC 2 2 W U197 Spectral Response excludes lens and light source characteristics ...

Page 45: ...ries processor input and output signals use either cable 606 0675 xx 37 pin D sub Male to Male Cable with terminal block 248 0110 or cable 431 0592 xx 37 pin D sub Male to pigtail with no terminal block Cable and terminal numbers are listed in the following table Use shielded cable for all connections IMPORTANT Do not connect or disconnect the cable while power is on Connector or terminal number C...

Page 46: ... the inspection task Interrupt driven inputs are edge triggered and the duration of the input pulse must be longer than the debounce time The active trigger edge rising falling or both input pulse duration and debounce are all configured in the Vision Program Manager Settings tab 20 21 Red Green Orange Green Output Minus Note 1 Output 1 22 23 Black White Red White Black Red Output 2 Output 3 24 25...

Page 47: ...or event input Note All connections to inputs must be made using properly grounded shielded cable All inputs are compatible with current sinking output signals There is only one Input Plus Common connection for all the inputs General Purpose Input Circuit Input Resistance nominal Input Voltage Turn On Current Turn Off Current Maximum Current Isolated Voltage 4 7k 0 24 Vdc 2 mA 0 16Ma 5 1 mA 24Vdc ...

Page 48: ...An external power source is required to power an output load The outputs are merely switches that are open or closed All output connections must use properly grounded and shielded cable Note The Trigger Signal and Strobe Output for MX U Series cameras are separate and not part of the MX U Series Pro cessor inputs and outputs See MX U Series Cameras on page 3 1 for details Supply Voltage 5 VDC mini...

Page 49: ...put Circuit Sinking NOTES To prevent output damage all inductive loads must have noise suppressors connected directly across the load as close to the load as possible This is an internal connection not an output voltage source An exter nal power source must be con nected to Plus Common as indicated Output Plus is not an output volt age source An external power source must be connected as indicated...

Page 50: ...General Purpose Output Circuit Sinking MX U Series Processor and Camera Guide Datalogic Automation Inc 4 6 ...

Page 51: ...witch connection and they configure themselves and the communications to suit the environment Input Output The terminal block and cable for connecting MX U Series processor are listed in the table below For connection dia grams see Processor I O Connection on page 4 1 The last two digits of the part number indicate the cable length in meters Power Supply This equipment is to be powered by a Listed...

Page 52: ...Panel The monitor panel port provides RGB DVI and SDL video signals The processor requires a monitor and keyboard when it first starts and to configure the system A VGA cable 5 meters maximum with the appropriate adapter can be used on this connector Display Port The display port provides DVI and HDMI video signals USB Processor to Camera A USB 3 0 cable is used to connect the MX U Series Processo...

Page 53: ...e below For cable wire color codes and connection diagrams see U1xx Camera Connection on page 3 5 The last two digits of the part number indicate the cable length in meters Connector Type Part Number Terminal Block 661 0399 Camera Cable DB9 to 6 pin Hirose Male for use with above terminal block 606 0674 xx Hirose 6 pin Male to pigtail for use with no termi nal block 606 0672 xx ...

Page 54: ...U1xx MX U Series Processor and Camera Guide Datalogic Automation Inc 5 4 ...

Page 55: ...rt connector 5 2 DVI I connector 5 2 E Ethernet cable 5 1 connector 1 6 status 1 9 F Flash compact 1 7 2 4 FPS See Frames per second Frames per second 3 13 Front connector 1 7 H Hardware components 1 1 I I O cable 5 1 reference 4 1 Input Output See I O Inputs processor 4 2 Installation processor 2 3 Interrupts 4 2 L Lights status 1 9 M Maintenance 1 10 Monitor panel cable 5 2 Mounting camera 3 3 p...

Page 56: ...Support technical 1 10 Switch power 1 7 T Technical support 1 10 Temperature range processor 1 3 Terminal block processor 4 1 U1xx 3 5 3 6 Top connector 1 6 U U100 U100C 3 14 U110 U110C 3 15 U150 U150C 3 16 U180 U180C 3 17 U190 U190C 3 18 U195 U195C 3 19 U197 U197C 3 20 U1xx dimensions 3 3 mounting 3 3 specifications 3 13 wiring 3 5 USB connector 5 2 V VGA connector 5 2 W Weight processor 1 3 Wiri...

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