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CUSTOM CABLE ELECTRICAL CONNECTIONS

45

4

4.2.2 RS485 Full-Duplex Interface

The  RS485  full-duplex  (5  wires  +  shield)  interface  is  used  for  non-polled  communication
protocols  in  point-to-point  connections  over  longer  distances  than  those  acceptable  for
RS232  communications  or  in  electrically  noisy  environments.  The  overall  maximum  cable
length should not exceed 1200 m (3940 ft).

The following pins of the 25/26-pin connector are used for RS485 full-duplex interface
connection:

Pin

Name

Function

2

TX+

RS485 output (+)

3

RX+

RS485 input (+)

4

TX-

RS485 output (-)

5

RX-

RS485 input (-)

7

GND_ISO

Main signal ground

DS6400

7

GND_ISO

TX+

2

TX-

4

RX+

3

RX-

5

+

SGND Main Isolated

USER INTERFACE

RX485

1

Earth

Ground

CHASSIS

-

+

TX485

-

Figure 57 - RS485 Full-Duplex Interface Connections

NOTE

For applications that do not use RX485 signals, do not leave these lines
floating but connect them to GND_ISO as shown below.

DS6400

7

GND_ISO

TX+

2

TX-

4

RX+

3

RX-

5

+

SGND Main Isolated

USER INTERFACE

RX485

1

Earth

Ground

CHASSIS

-

Figure 58 - RS485 Full-Duplex Connections using Only TX Signals

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Summary of Contents for DS6400

Page 1: ...DS6400 Reference Manual ...

Page 2: ...nd the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U Genius PackTrack Step a Head FLASH ACR and ID NET are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be lia...

Page 3: ...t Mode 7 1 6 3 PackTrack Auto 8 1 7 Auto PackTrack Calibration for Reading Station Using Scanner Menu 9 1 7 1 Auto PackTrack Conditions and Limits 9 1 7 2 Auto PackTrack Parameter Descriptions 10 1 7 3 Auto PackTrack Setup 11 1 8 Accessories 14 2 INSTALLATION 16 2 1 Package Contents 16 2 2 Mechanical Mounting 17 2 2 1 Mounting the Scanner 17 2 2 2 Mounting the Scanner with Accessories 20 2 3 Posit...

Page 4: ...2 Multidata Network 66 7 1 3 Fieldbus Networks 67 8 SOFTWARE CONFIGURATION 69 8 1 Genius Installation 69 8 2 Guide to Rapid Configuration 69 8 2 1 Wizard for Quick Reader Setup 69 8 2 2 Genius Network Setup Through Master 72 8 2 3 Alternative Slave Address Assignment 77 8 3 Advanced Genius Configuration 77 8 3 1 Genius Shortcuts for Network Configuration 78 8 4 Parameter Default Values 80 9 READIN...

Page 5: ...ing 123 10 2 External Memory Backup Restore 123 10 3 Automatic Scanner Replacement ASR 123 10 3 1 ASR Network Configuration 124 10 3 2 Scanner Replacement Procedure 124 11 TROUBLESHOOTING 125 12 TECHNICAL FEATURES 128 A ALTERNATIVE LAYOUTS 130 Point to Point 130 ID NET Gateway 132 Pass Through 133 RS232 Master Slave 134 Multiplexer 136 GLOSSARY 137 INDEX 140 ...

Page 6: ...s Applications Models Accessories and Downloads including documentation software drivers and the Genius utility program which allows device configuration using a PC through Serial and Ethernet interfaces Support Services Industrial Automation Several links from the Industrial Automation list take you to additional services such as Service Program which contains Maintenance Agreements and Warranty ...

Page 7: ... one would with any very strong light source such as the sun Avoid that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of both EN60825 1 and CDRH 21 CFR1040 at the date of manufacture The reader is classified as a Class 2 laser product according to EN60825 1 regulations and as a Class II laser pro...

Page 8: ...ODEL No SERIAL No This product conforms to the applicable requirements of 21CFR 1040 at the date of manufacture Device Identification Label Disconnect the power supply when opening the device during maintenance or installation to avoid exposure to hazardous laser light The laser diodes used in this device are classified as Class 3B laser products according to EN 60825 1 regulations and as Class II...

Page 9: ...terference received including interference which may cause undesired operation This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can rad...

Page 10: ...RAL VIEW DS6400 Figure A DS6400 Laser Safety Label Warning and Device Class Label Identification Label Connector Panel Display and Keypad Panel Laser Beam Output Window 1 3 7 6 5 2 Service Cap 4 6 4 3 1 2 7 5 ...

Page 11: ...ure B DS6400 Oscillating Mirror Version Laser Safety Label 1 Laser Beam Output Window 2 Figure C Display and Keypad Panel Programming Keypad Phase On LED TX Data LED Power On LED LCD Display 1 2 3 5 4 2 3 4 5 1 1 2 ...

Page 12: ...r 3 Figure E Connector Panel for Ethernet Models Main Aux Interface 26 pin D Sub male connector 1 Ethernet 4 pin female connector 2 Lonworks 9 pin female connector 3 Figure F Connector Panel for older Ethernet Models Main Aux Interface 26 pin D Sub male connector 1 RJ45 modular connector for Ethernet Interface 2 Lonworks 9 pin female connector 3 3 2 1 3 2 1 2 1 3 ...

Page 13: ... pin D Sub male connector 1 DeviceNet 5 pin male connector 2 Lonworks 9 pin female connector 3 Figure G Connector Panel for Profibus Models Main Aux Interface 26 pin D Sub male connector 1 Profibus 9 pin female connector white 2 Lonworks 9 pin female connector 3 1 3 2 1 3 2 ...

Page 14: ...through the CBX100 CBX500 according to the signals necessary for the layout of your application trigger inputs outputs Cabling Power Interface Inputs Outputs etc For further details see chapter 3 chapter 4 for custom cabling Alternative Layouts Point to Point Pass Through RS232 Master Slave Multiplexer See appendix A for layout references 4 Configure the DS6400 scanner by installing and running th...

Page 15: ... Slave reader of the network according to the information given in par 5 1 and par 7 1 4 Install and run the Genius configuration program from the CD ROM provided Configure the Local Lonworks Network using one of the procedures given below Configure the entire network through the Master as described in par 8 2 2 Configure the Master as described in par 8 2 2 and locally define each slave scanner a...

Page 16: ... Backup Procedure for system backup purposes see par 10 2 For backward compatibility you can perform the ASR Network Configuration procedure for system backup purposes see par 10 3 1 9 Exit the configuration program and run your application The installation is now complete ...

Page 17: ...m position in less than 10 msec In typical applications where a DOF 1 meter is required the focus position is adjusted in 4 msec The DS6400 can read all most popular barcodes even in the most difficult conditions thanks to a new generation decoder and code reconstruction technology ACR 4 This reader is also offered in a model with an integrated SW programmable oscillating mirror Great attention ha...

Page 18: ...position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems FLASH A dynamic focus system controlled by software which is able to move the focus position from the absolute minimum position to the absolute maximum position in less than 10 msec typical applications can be adjusted in 4 msec Modular solution with separated head and bas...

Page 19: ...nagement of the energy saving feature In particular it allows turning on off the motor and laser of all network scanners according to the selected digital input encoder or communication channel The time required to restart the system is less than 1 minute independently from the number of scanners connected It is suggested to use this parameter for example when the conveyor is stopped for a lengthy...

Page 20: ... limits of the oscillation by defining the top and bottom line limit angles When the oscillating mirror is programmed to read barcode labels at very small angles position the reader to assure at least 10 for the Skew angle see par 2 3 This angle refers to the most inclined or external laser line so that all other laser lines assure more than 10 Skew This avoids the direct reflection of the laser l...

Page 21: ... 30 11 15 20 16 19 10 NOTE By limiting the raster width to the minimum necessary the number of scans on the reading surface is increased Oscillating angles are selected in software where the minimum and maximum angles correspond to 2 5 and 37 5 The scanner can be tilted in order for the 17 5 software setting to correspond with the 0 horizontal plane 17 5 37 5 2 5 Figure 4 Oscillating Mirror Extrem...

Page 22: ...lection of one of the following functions Welcome shows the current software release and operating mode Autolearn starts the procedure making it possible to obtain an automatic accurate and fast configuration of DS6400 without the necessity of directly checking modifying the relevant parameters Internal Net defines scanner function within the local Lonworks network see below Ethernet Mode allows s...

Page 23: ...abled then press the ENT enter key to confirm 5 Use the up arrow or down arrow key to select the Exit item then press the ENT enter key to confirm Repeat this step again to exit the Main Menu and return to the scanner current operating mode 1 6 2 Test Mode Test Mode is particularly advised during the installation phase since it causes the reader to be continuously activated allowing verification o...

Page 24: ... procedure To enter the PackTrack submenu and configure the scanner follow the given procedure 1 Read Par 1 7 1 regarding Auto PackTrack Conditions and Limits 2 Press and hold both the up arrow and down arrow keys for about 2 seconds to enter the Main menu 3 Use the up arrow or down arrow key to select the PackTrack item then press the ENT enter key to confirm 4 Use the up arrow or down arrow key ...

Page 25: ...oder Step value must be set on the Master and the Presence Sensor must be connected to the CBX100 500 Input 1 If instead the PPA 8000 Photocell Array is used it must be connected to the CBX100 500 I1 and I2 inputs the following parameters must be disabled on the Master Physical Encoder for PackTrack or Use Encoder for Continuous and the Encoder if present must be physically disconnected DX scanner...

Page 26: ...llel to the conveyor direction and only the Y calibration will be performed the X and Z axes will automatically be set to zero X Cal the Absolute X position is forced The X coordinate for all scanners is relative to the precise point PackTrack Reference Point X Y Z 0 X Offset The X Offset moves the Absolute X coordinate X Y Z 0 for all the scanners to the desired point along the X axis which will ...

Page 27: ...librated because not supported by scanner software version U can be calibrated can be calibrated but the calibration procedure fails either barcode reading or verification L Lost scanner stops responding during the procedure I Initial State scanner ready to be calibrated N Not Verified scanner calibrated but not verified C Calibrated scanner is calibrated NOTE If the network is made up of more tha...

Page 28: ...scanner of the cluster and then the Continue or Stop screen 6 Repeat steps 3 5 changing the PCT 8000 X position i e always before the PS Line reference point and parallel to a conveyor edge but changing to the left hand edge and or to the center of the conveyor until the procedure terminates Figure 7 PCT 8000 Second and Third Runs Typically 3 passes are necessary ...

Page 29: ... assure that it is read by only one scanner see the figure below After placing the barcode label on the X coordinate you may have to pass your hand or other opaque object over it to end this step Figure 8 X Offset Selection Pressing the down arrow key at any point will terminate the procedure without saving the Absolute X position alignment NOTE Before resetting the Master scanner if desired you c...

Page 30: ...A051351 CAB S02 STD cable to CBX 2 m 25 pin to 25 pin 93A051352 CAB S05 STD cable to CBX 5 m 25 pin to 25 pin 93A051353 CAB S10 STD cable to CBX 10 m 25 pin to 25 pin 93A051354 CAB F01 6K 8K FBUS cable to CBX 1 m 26 pin to 25 pin 93A051355 CAB F02 6K 8K FBUS cable to CBX 2 m 26 pin to 25 pin 93A051356 CAB F05 6K 8K FBUS cable to CBX 5 m 26 pin to 25 pin 93A051357 CAB 6502 Fam 6K 8K cross cable 2 5...

Page 31: ... 93ACC1822 BA900 Two Cable Glands Panel 93ACC1847 Sensors MEP 593 Photocell kit PNP PH 1 93ACC1791 MEP 543 Photocell kit NPN 93ACC1728 OEK 2 Optical encoder kit 10 m cable spring 93ACC1770 OEK 1 Optical encoder kit 10 m cable 93ACC1600 Brackets FBK 6000 Fast bracket kit 2 pcs 93ACC1721 US 60 mounting bracket kit 5 pcs for multisided stations 890001020 DS6400 application software does not support a...

Page 32: ...e frequently for side mounted applications If these precautions are not followed it may occur that the laser of the blinded scanner starts blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly To resolve this problem it is sufficient to slightly change the inclination and position of one of the two scanners involved NOTE Refer to the Reference Doc...

Page 33: ...nd the decoder base can be rotated independently from each other allowing the installation even in the most critical locations Figure 10 Step A Head Feature To rotate the head follow the given procedure 1 detach the head from the base by unscrewing the four fixing screws 2 rotate the head in the desired position 3 loosen but don t remove the two screws on top of the head 4 affix the head onto the ...

Page 34: ... 90 76 30 74 2 99 1 18 2 85 85 16 5 30 3 34 0 65 60 2 36 1 18 mm inch Figure 11 DS6400 Overall Dimensions 82 3 22 20 0 78 50 1 96 18 0 71 N 2 25 0 98 10 0 4 22 0 86 42 1 65 Ø4 1 N 2 Ø0 16 N 2 4 5 N 4 SLOTS 0 18 N 4 SLOTS 82 3 22 50 1 96 35 1 37 50 1 96 72 2 83 100 3 93 4 0 15 130 5 12 1 2 6 4 9 6 106 73 2 2 88 36 1 41 8 5 N 2 SLOTS 0 33 N 2 SLOTS Ø8 5 Ø0 33 mm inch Figure 12 ST 237 Mounting Bracke...

Page 35: ... 56 110 3 102 180 Figure 13 DS6400 Oscillating Mirror Model Overall Dimensions 1 65 0 4 0 86 0 98 0 71 3 22 1 96 0 78 5 11 0 16 0 43 0 55 0 55 2 83 3 93 0 43 1 96 1 96 1 37 0 15 1 41 2 95 mm inch 42 10 22 18 25 20 50 130 82 Ø4 1 14 14 72 50 100 11 11 50 35 4 36 75 Ø8 5 R36 R22 R5 R1 Figure 14 ST 210 Mounting Bracket Overall Dimensions ...

Page 36: ...r network layout ST 237 mounting bracket ST 210 mounting bracket FBK 6000 fast bracket The ST 237 is a 106 mounting bracket to be mounted on the reader as displayed in the image below Figure 15 Mounting the ST 237 Mounting Bracket The ST 210 is a 90 mounting bracket to be mounted on the reader as displayed in the image below Figure 16 Mounting the ST 210 Mounting Bracket ...

Page 37: ...irst it is necessary to fix the FBK 6000 to the DS6400 scanner by means of the mounting screws Figure 17 Mounting the FBK 6000 on the Scanner Then attach the assembly to the mounting bracket by slipping the hook into the bracket hole Finally fix it by means of the 2 fixing screws Figure 18 Mounting the Assembly on the Bracket ...

Page 38: ...uggestions for the best orientation The Pitch angle is represented by the value P in Figure 19 Position the reader in order to minimize the Pitch angle Figure 19 Pitch Angle The Skew angle is represented by the value S in Figure 20 Position the reader to assure at least 10 for the Skew angle This avoids the direct reflection of the laser light emitted by the scanner For oscillating mirror models t...

Page 39: ...uarantees a built in Skew angle S in the figure below of 16 with respect to the frame plane typically the Skew angle should be between 10 20 This avoids the direct reflection of the laser light emitted by the scanner Furthermore the bracket guides allow adjusting the Tilt angle T in the figure below which is typically 0 for the best scanner orientation Figure 22 16 Skew Installation T T Conveyor D...

Page 40: ... avoid the direct reflection of the laser light emitted by the scanner Figure 23 45 Skew Installation CAUTION If using the 45 Skew installation the scanner reading performance is not guaranteed to match that measured for the standard installation with Skew angle between 10 20 see reading diagrams in par 9 5 NOTE The ST 210 mounting bracket is an accessory of the DS6300 standard model available in ...

Page 41: ...top PC DS6400 Master Slave models can connect their 25 pin male D sub connector for connection to the power supply serial interface and input output signals to a CBX connection box by using the dedicated cables CAB Sxx DS6400 Fieldbus models can connect their 26 pin male D sub connector for connection to the power supply serial interface and input output signals to a CBX connection box by using th...

Page 42: ...r I O CBX500 only O3A Output 3A polarity insensitive O3B Output 3B polarity insensitive V Power Source Other I O I3A Input 3A polarity insensitive I4A Input 4A polarity insensitive V Power Reference Other I O I34B Input 3B and 4B common polarity insensitive I34B Input 3B and 4B common polarity insensitive Auxiliary Interface TX Auxiliary Interface TX RX Auxiliary Interface RX SGND Auxiliary Interf...

Page 43: ...only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner DS6400 scanners have power ground GND 25 26 pin connector pin 23 25 26 as well as the cable Shield 25 26 pin connector pin 1 internally connected to the chassis It is recommended to connect the device chassis to earth ground Earth by setting th...

Page 44: ...g at the CBX If it is floating at the Host then tie it to Shield at the CBX The overall maximum cable length must be less than 15 m 50 ft SGND RXD TXD CTS RTS USER INTERFACE SGND TX RX RTS CTS SCANNER Figure 25 RS232 Main Interface Connections Using Hardware Handshaking START OF TRANSMISSION END OF TRANSMISSION V RTS V V TX DATA V V CTS V DATA TRANSMISSION DATA TRANSMISSION C1 C2 C4 C3 C5 TRANSMIS...

Page 45: ...ating at the CBX If it is floating at the Host then tie it to Shield at the CBX The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground RX485 TX485 SGND RX485 TX485 USER INTERFACE SGND TX RX TX RX SCANNER Figure 27 RS485 Full duplex Connections NOTE For applications that do not use RX485 signals do not ...

Page 46: ...d not exceed 1200 m 3940 ft If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground RTX485 SGND RTX485 USER INTERFACE SGND RTX RTX SCANNER Figure 29 RS485 Half duplex Connections This interface is forced by softw...

Page 47: ...XER Shield to Earth 120 Ohm CBX100 500 Shield floating CBX100 500 Shield floating CBX100 500 SGND Shield RTX RTX SGND Shield RTX RTX SGND Shield RTX RTX Shield floating RS485 HD Termination Resistor OFF RS485 HD Termination Resistor OFF RS485 HD Termination Resistor ON Figure 30 DS6400 Multidrop Connection to a Multiplexer When using CBX500 the Main interface multidrop network signals Shield SGND ...

Page 48: ...he preferred connector for device configuration or temporary communication monitoring 5 1 6 9 Figure 31 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface The overall maximum cable length should not exceed 15 m 50 ft In this case it is advisable to use shielded cables If the shield is tied to ground at the Host then le...

Page 49: ...turbance circuit which generates a debouncing delay which can be set to 5 ms or 500 s In particular I1 for PS I3 and I4 share the same value which usually corresponds to 5 ms when using a photoelectric sensor while I2 is set to 500 s when this input is used for the Encoder The maximum Encoder frequency is 2 kHz Input 1 External Trigger PS is used in the On Line and PackTrack operating Modes and te...

Page 50: ... TRIGGER PS CONNECTIONS USING DS6400 POWER brown black blue MEP 593 PH 1 Photocell PNP Figure 33 MEP 593 PH 1 PNP External Trigger PS Using DS6400 Power Power to Input Photocell Signal Photocell Reference NPN Photocell Figure 34 NPN External Trigger PS Using DS6400 Power INPUT 1 EXTERNAL TRIGGER PS CONNECTIONS USING EXTERNAL POWER External Device Ground Reference Input Signal Figure 35 PNP Externa...

Page 51: ...o Input Input Device Signal Input Device Reference Input Device Encoder Figure 38 Encoder NPN Using DS6400 Power INPUT 2 ENCODER CONNECTIONS USING EXTERNAL POWER External Device Ground Reference Input Signal Figure 39 PNP Encoder Using External Power i e PLC signal External Device Power Reference Input Signal Figure 40 NPN Encoder Using External Power i e PLC signal ...

Page 52: ...e Signal Reference Input Device Figure 41 PNP Input 3 4 Using DS6400 Power Power to Input Input Device Signal Input Device Reference Input Device Figure 42 NPN Input 3 4 Using DS6400 Power INPUT 3 4 CONNECTIONS USING EXTERNAL POWER CBX500 Only Input Signal External Device Ground Reference Figure 43 PNP Input 3 4 Using External Power i e PLC signal Input Signal External Device Power Reference Figur...

Page 53: ...uts are available The electrical features are given below Outputs 1 and 2 Maximum Voltage 30 V Collector Current pulse 130 mA Max Collector Current continuous 40 mA Max Saturation Voltage VCE 1 V at 10 mA Max Maximum Power Dissipation 90 mW at 50 C Ambient temperature Output 3 has different electrical features It is a bi directional solid state relay with built in current limit protection Output 3...

Page 54: ...ecoded and Output 2 is associated with the No Read event which activates when the code signaled by the external trigger PS is not decoded Output 3 can be assigned to the same events and it has the advantage of being polarity insensitive By default it is not assigned to any event The CBX500 must be used to connect this output OUTPUT 1 and 2 CONNECTIONS USING DS6400 POWER Power to Output Output Devi...

Page 55: ...put Device Ground Reference Output Signal Output Device Figure 48 Open Collector Output Using External Power OUTPUT 3 CONNECTIONS USING DS6400 POWER CBX500 Only Power to Output Device Output Output Device Signal Reference Output Device Figure 49 Output 3 Using DS6400 Power Power to Output Device Output Output Device Signal Ground Reference Output Device Figure 50 Output 3 Using DS6400 Power ...

Page 56: ...ered and generate a delay of about 50 µs for Output 1 and 2 and 1 ms for Output 3 3 6 USER INTERFACE HOST The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 9 6 9 pin male connector 13 25 14 1 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 C...

Page 57: ...d I O connector 9 pin female Lonworks connector 9 pin female Profibus connector older models have RJ45 modular connector for Ethernet CAUTION Do not connect an RS232 port to the 9 pin Lonworks Connector This may damage your Laptop PC DS6400 scanners are equipped with a 25 pin male D sub connector Master Slave models or a 26 pin male D sub connector Fieldbus models for connection to the host comput...

Page 58: ...onfigurable Digital Output 3 polarity insensitive 17 O3B Configurable Digital Output 3 polarity insensitive 18 I1A External Trigger polarity insensitive for PS 19 I1B External Trigger polarity insensitive for PS 6 I2A Input Signal 2 polarity insensitive for Encoder 10 I2B Input Signal 2 polarity insensitive for Encoder 14 I3A Input Signal 3 polarity insensitive 15 I4A Input Signal 4 polarity insen...

Page 59: ...ed after a slight delay from the power on of the scanner DS6400 scanners have power ground GND 25 26 pin connector pin 23 25 26 as well as the cable Shield 25 26 pin connector pin 1 internally connected to the chassis DS6400 USER INTERFACE 23 25 GND V Ground V 20 30 Vdc VS 9 13 CHASSIS 1 Earth Ground Chassis Figure 54 Power Supply Using the 25 26 pin Connector 4 2 MAIN SERIAL INTERFACE The main se...

Page 60: ...ain signal ground DS6400 7 GND_ISO SGND Main Isolated USER INTERFACE RTS 4 CTS 5 RX 3 RXD TX 2 TXD 1 Earth Ground CHASSIS Figure 55 RS232 Connections START OF TRANSMISSION END OF TRANSMISSION V RTS V V TX DATA V V CTS V DATA TRANSMISSION DATA TRANSMISSION C1 C2 C4 C3 C5 TRANSMISSION STOPPED ENABLED DISABLED ENABLED IDLE IDLE Figure 56 RS232 Control Signals The RTS and CTS signals control data tran...

Page 61: ...r are used for RS485 full duplex interface connection Pin Name Function 2 TX RS485 output 3 RX RS485 input 4 TX RS485 output 5 RX RS485 input 7 GND_ISO Main signal ground DS6400 7 GND_ISO TX 2 TX 4 RX 3 RX 5 SGND Main Isolated USER INTERFACE RX485 1 Earth Ground CHASSIS TX485 Figure 57 RS485 Full Duplex Interface Connections NOTE For applications that do not use RX485 signals do not leave these li...

Page 62: ... should not exceed 1200 m 3940 ft The following pins of the 25 26 pin connector are used for RS485 half duplex interface connection Pin Name Function 2 RTX RS485 input output 4 RTX RS485 input output 7 GND_ISO Main signal ground DS6400 7 GND_ISO RTX 2 RTX 4 RS485REF MULTIPLEXER RTX485 RTX485 1 Earth Ground CHASSIS Figure 59 RS485 Half Duplex Interface Connections This interface is forced by softwa...

Page 63: ...CUSTOM CABLE ELECTRICAL CONNECTIONS 47 4 Figure 60 DS6400 Multidrop Connection to a Multiplexer ...

Page 64: ...lable on the 25 26 pin connector of the DS6400 scanner Input 1 External Trigger PS Input 2 Encoder Input 3 and 4 generic inputs The electrical features of these inputs are Maximum voltage 30 Vdc Maximum current all Inputs 12 mA Pin Name Function 18 I1A External Trigger polarity insensitive for PS 19 I1B External Trigger polarity insensitive for PS 6 I2A Input Signal 2 polarity insensitive for Enco...

Page 65: ...d through the software parameter Debouncing for Input x see the 6 8 K Software Configuration Parameter Guide or Help file Powering Inputs Input devices can be supplied by either scanner power Vdc and GND or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage Vext The driving ...

Page 66: ...NCODER DS6400 A B Vext B A V 5V Ground Figure 65 NPN Command Input Connection Using External Power NOTE Terminal pins I34B are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity devices INPUT 3 4 CONNECTIONS USING DS6400 POWER EXTERNAL DEVICE DS6400 I3A Ground V 5V EXTERNAL DEVICE GND V I4A 5V I34B Vdc Ground Figure 66 I3 I4 NPN Input Command using Scann...

Page 67: ...rameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 6 8 K Software Configuration Parameter Guide or Help file...

Page 68: ...igital output 3 polarity insensitive 17 O3B Configurable digital output 3 polarity insensitive The function of each output can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line for further details The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two By default Outpu...

Page 69: ...ms for Output 3 4 6 USER INTERFACE How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 25 pin D sub female 23 20 GND RXAUX TXAUX 21 DS6400 25 13 GND VS 9 pin D sub female GND TX RX PC 2 3 5 18 9 EXT TRIG A VS Power Supply VS 15 30 VDC Power GND Trigger EXT TRIG B 19 Test Cab...

Page 70: ...ves through the cable The internal circuits generating the system signals are externally supplied by means of the VS_I O and REF_I O pins and are isolated from the reader supply voltage The use of these system circuits is not required in all the operating modes Anyway for correct system functioning it is suggested to use Datalogic cables and accessories and follow the description of the typical la...

Page 71: ... 2 LONWORKS INTERFACE The Lonworks network is used for both input and output connection to build a multi sided or omni station system connecting several readers The DS6400 master usually employs the 9 pin female connector for output connection to the first slave while the 9 pin male connector is terminated by inserting the BT 6000 terminator see Figure 71 for details If creating a T network config...

Page 72: ...SSIS CHASSIS Figure 72 DS6400 Master Slave Lonworks Connection CAUTION The maximum current to be propagated to the Slave readers through the Master is 2 A For this reason it is suggested to use a 24 Vdc power supply capable of supplying up to three readers Master 2 Slaves The following diagrams represent different network terminations using the BT 6000 Lonworks terminator In Figure 74 the BT 6000 ...

Page 73: ...working as slave by means of the BT 6000 terminator Slave BT 6000 Male Side 8 7 8 7 LON A LON B T male connector female connector Figure 75 DS6400 Slave Termination The diagram below represents the connection between a DS6400 Fieldbus model which always works as master and a Master Slave model working as a slave reader Fieldbus Master 8 Slave 3 7 5 4 3 5 4 VS_I O REF_I O 9 1 2 8 7 9 1 2 LON A LON ...

Page 74: ...ata 3 TX Transmitted data 4 RX Received data In order to meet EMC requirements use Ethernet shielded cable The Ethernet interface can be used for TCP IP communication with a remote or local host computer by connecting the scanner to either a LAN or directly to a host PC There is no need to use a crossover adapter since scanner incorporates an auto cross function The following is an example of a co...

Page 75: ...10 BaseT and IEEE 802 3u 100 Base Tx compliant RJ45 Modular Jack Pinout Pin Name Function 1 TX Transmitted data 2 TX Transmitted data 3 RX Received data 6 RX Received data 4 5 7 8 N C Not connected In order to meet EMC requirements use Ethernet shielded cable connect the Ethernet interface cable shield to the plant earth ground NOTE The cable shield must be connected to the chassis of both connect...

Page 76: ...Hub using a straight through cable DS6400 5 HUB SWITCH 3 4 2 1 6 5 3 4 2 1 6 7 8 7 8 RX TX TX RX n c n c n c n c n c not connected Figure 80 Straight Through Cable The following is an example of direct connection to a PC using an inverted cable DS6400 5 HOST PC 3 4 2 1 6 5 1 4 6 3 2 7 8 7 8 RX TX TX RX n c n c n c n c n c not connected Figure 81 Inverted or Cross Cable For further details refer to...

Page 77: ...82 DeviceNet 5 pin Male Connector DS6400 5 pin DeviceNet connector pinout Pin Name Function 2 V Supply voltage positive pin 5 CAN_L CAN bus data line L 1 SHIELD Shield 4 CAN_H CAN bus data line H 3 V Supply voltage negative pin NOTE The power supplied on pin V and V is used only to propagate power to the section of the DeviceNet board directly connected to the Bus It is completely isolated from th...

Page 78: ... Ground resp 2 Free 3 B LINE RxD TxD P Received Transmitted Data P 4 CNTR P Repeater Control Signal 5 DGND Data Ground M5V 6 5 V Voltage Plus P5V 7 Free 8 A LINE RxD TxD N Received Transmitted Data 9 CNTR N Repeater Control Signal signal is optional signal is optional RS485 level The Profibus interface is used for communication with an Host and allows expanding the networking and remote diagnostic...

Page 79: ...antee the correct system functioning 7 1 LOCAL LONWORKS NETWORK A local Lonworks network allows logically connecting a DS6400 master reader with up to 31 DS6400 slaves Actually the maximum number of readers to be employed in the network depends on the system operating conditions that is adopted operating mode and amount of data stream When creating your network always keep in mind the following gu...

Page 80: ... male connector must be properly terminated by inserting the BT 6000 Lonworks terminator Fieldbus models Ethernet DeviceNet or Profibus are internally terminated The slave readers are connected together through the local Lonworks connectors Only the 9 pin female connector of the last slave reader must be terminated by the BT 6000 Lonworks terminator The presence sensor is connected and powered thr...

Page 81: ...he CAB F0x and provides power to the PS and Encoder The Master DS8100A is terminated with the BTK 8102 and the last slave DS6400 is terminated with the BT 6000 P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power Encoder connected to Input 2 Encoder input Figure 85 Synchronized Network with DS8100A Master and 6K Family Slaves Serial Host NOTE...

Page 82: ...vely far away from each other and are therefore usually each powered separately In this case the Lonworks network must use CAB 611x no power cables The master sends all the individual messages collected from the Lonworks interface as well as its own to the Local Host through its CBX100 Each P S Presence Sensor connected to Input 1 External Trigger PS input Figure 86 Multidata Network CBX100 Local ...

Page 83: ... Power is distributed through two CAB 63xx cables to avoid excessive current draw The master is connected to the CBX100 through the CAB F0x and provides power to the PS and Encoder Since the master DS6400 is a Fieldbus model it is internally terminated The last slave DS6400 is terminated with the BT 6000 The master connects directly to the remote host through its Fieldbus interface P S Presence Se...

Page 84: ...ce Module accessories are available for the CBX800 Gateway NAME Description Part Number BM200 210 Ethernet TCP IP Module STD IP65 93ACC1851 93ACC1852 BM300 310 Profibus Module STD IP65 93ACC1810 93ACC1811 BM400 DeviceNet Module IP65 93ACC1814 BM500 510 520 Ethernet IP Module STD IP65 IP54 93ACC1812 93ACC1813 93ACC1840 BM600 CANopen Module STD 93ACC1815 BM700 710 Profinet Module STD IP65 93ACC1816 ...

Page 85: ... 98 2000 NT XP Vista or 7 2 Insert the Genius CD ROM 3 Wait for the CD to autorun and follow the installation procedure 8 2 GUIDE TO RAPID CONFIGURATION 8 2 1 Wizard for Quick Reader Setup After installing the Genius software program see above and running it the following window appears asking the user to choose the desired configuration level Figure 89 Genius Wizard Opening Window The Wizard opti...

Page 86: ...ng mode is not available when DS6400 works as slave Figure 91 Test Mode Selection This operating mode causes the reader to be continuously activated allowing verification of its reading features and its reading position with respect to the barcode For this reason it is particularly advised during the installation phase of the reader After 100 scans the values relative to an internal counter and th...

Page 87: ...arcode characters are transmitted on the serial interface Otherwise a no read message is sent Automatic Operating Mode Figure 93 Automatic Mode Selection This operating mode does not require the connection to an external Presence Sensor When working in this mode the reader is continuously scanning The reading phase is activated each time a barcode enters the reading zone The reader stops reading a...

Page 88: ...twork slave label and address definition and physical identification of a specific slave within network updates configuration to a file and makes it ready to be sent to the Master Express Network Setup automatically performs all the operations of the Network Wizard apart from the physical identification of a specific slave scanner NOTE The Network Setup procedure as described requires Genius softw...

Page 89: ...window By repeatedly clicking the icon this area will be displayed or hidden Figure 95 Cluster Configuration Each scanner of the cluster is indicated by the following graphical objects check box allowing to select deselect a specific scanner to perform the desired operations i e program downloading icon representing the scanner status a label reporting information transmitted by the scanner when c...

Page 90: ...splay the scanner default labels through the Express Network Setup Express Network Setup Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 8 2 3 for alternative address assignment methods Once all addresses have been assigned the Express Network Setup is to be used when all scanner addre...

Page 91: ...olling procedure of the current network All slave scanners found will be represented in the Current Devices area Then select the desired slave scanner from the Current Devices area and click on the icon or drag and drop to transfer it to the Requested Devices area where your network customization is defined The following dialog box will appear allowing if necessary to change the slave address Avai...

Page 92: ... indicate the scanner corresponding to the one selected in particular in Network Wizard the icon corresponding to the selected slave scanner starts blinking red in the Physical Network all slave scanner lasers turn off except the one of the selected scanner which turns on 3 If desired select the transferred added slave scanner within the Requested Devices area and click on the icon to customize th...

Page 93: ...en starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer Figure 96 Genius Parameter Explorer Window The procedure for setting the scanne...

Page 94: ...device in the Devices area a shortcut menu appears which allows you to Copy the device configuration Paste a previously copied configuration Copy the Master device configuration parameters to all Slaves only common parameters relative to Slave functioning i e Code Definition Diagnostics etc Show Device to physically locate a scanner in the station These shortcuts are made only in Genius and requir...

Page 95: ...of devices by clicking the relative device check box and executing the desired command These same functions2 can be selected from the Edit menu as well 1 Not for Master and Slaves simultaneously 2 Not for Master and Slaves simultaneously If using the Select All Devices menu item uncheck either the Master or all slaves ...

Page 96: ...Position 255 Check Digit Disabled unchecked Decoding Safety 1 Decoding Severity 3 Match String Rule Match Pattern Match String Empty Match Direction Rule Disable Code Label Settings 2 Code Symbology Code 39 Label Length Variable Minimum Label Length 1 Maximum Label Length 60 Min Code Position 0 Max Code Position 255 Check Digit Disabled unchecked Decoding Safety 1 Decoding Severity 3 Match String ...

Page 97: ...ance 60 Data Communication Settings Host Application Protocol Type Standard Data Format Header TX Start With data Termination After No Read Message Enabled checked Message Tx Selection On Decoding Format Type Standard Max Tx Delay After Phase Off Disabled Code Identifier Disabled Parameters Header String STX Code Position Disabled unchecked Code Direction Identifier Enable Disabled unchecked Termi...

Page 98: ...el Overridden by Op Mode Active Closed Input 3 Active Level Overridden by Op Mode Active Closed Input 4 Active Level Overridden by Op Mode Active Closed Output 1 Line State Normally Open Activation Event Complete Read Alternative Activation Event Wrong Deactivation Event Timeout Alternative Deactivation Event None Deactivation Timeout ms 50 Output 2 Line State Normally Open Activation Event No Rea...

Page 99: ...kTrack Debug Message Tx Disabled unchecked Enable Checked Conveyor Info Not Available Refresh Time 2 sec Statistics Enabled checked Energy Saving Energy Saving Configuration Disabled unchecked User Information Section End User Name Empty Device Name Empty Line Name Empty ...

Page 100: ...ion in which the focus is adjusted in software for a given installation and its position is stored in the scanner decoder This function is similar to the focus adjustment available for the DS6300 scanner with the great difference that the adjustment is performed via software through the Genius tool and not through the physical adjustment of an external screw Figure 97 Flash Fixed Mode 9 1 2 Contin...

Page 101: ...red Mode 9 1 4 D FLASH Mode In D Flash mode the focus position can be set depending on the measured distance Dn in the figure below between the scanner and the scanned object This is the most innovative and flexible function that makes different software implementations possible The D Flash development has been based on the minimum distance detected Thus it can apply to the widest variety of appli...

Page 102: ...l itself the DS6400 is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 102 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code This alignment is performed by calculating the time difference from one partial scan to anothe...

Page 103: ...canner Reading Area at the same time In fact in the following example the codes of two or more consecutive packs are found at the same time in the scanner reading area Therefore the condition occurs where in the sequence of the two packs the code of the second pack is read first just before the code of the previous pack A system without PackTrack would assign the code of the second pack to first p...

Page 104: ...ckTrack Reference System This coordinate system is absolute for the reading station i e is valid for all the scanners independently from their position or orientation with respect to the conveyor For this reason after the PackTrack calibration and configuration has been correctly performed when a barcode is under the beam to be read by the scanners its position is defined by the coordinates of its...

Page 105: ...Continuous Code 128 codes must be enabled on the Master with Label Length set to variable If the system Presence Sensor and Encoder are used the correct Encoder Step value must be set on the Master and the Presence Sensor must be connected to the CBX100 500 Input 1 If instead the PPA 8000 Photocell Array is used it must be connected to the CBX100 500 I1 and I2 inputs the following parameters must ...

Page 106: ...E The Auto PackTrack procedure requires using the PPA 8000 Photocell Array for all systems where either the Presence Sensor or the Encoder are absent including Continuous Operating Mode and Cargoscan applications If using the Presence Sensor and Encoder the presence sensor must be connected to the CBX100 500 I1 input The Encoder Step parameter must also be set correctly If using the PPA 8000 you m...

Page 107: ...l be used to harmonize the X 0 coordinate of all of the individual slaves NOTE For Oscillating Mirror models the scan line must be parallel to the conveyor direction and only the Y calibration will be performed the X and Z axes will automatically be set to zero Z Offset if necessary for packs that are elevated above the conveyor surface for example on tilt trays this parameter sets an offset for t...

Page 108: ... xx I slave xx can be calibrated is in the Initial state ready to be calibrated Yellow xx N slave xx can be calibrated is calibrated but Not verified Green xx C slave xx calibrated is calibrated and verified The symbol xx is the number of the slave scanner 01 02 03 etc independently from the selection in the System Information Section User Interface Style configuration parameter in Genius 2 Follow...

Page 109: ...ocedure To run each instruction press the Next button The procedure repeats the steps asking to change the PCT 8000 X position i e always before the PS Line reference point and parallel to a conveyor edge but changing to the left hand edge and or to the center of the conveyor until the procedure terminates At the end of the procedure only the Stop button is active Typically 3 passes are necessary ...

Page 110: ...ocedure all scanners are green press the Stop button to end the procedure and return to the Auto PackTrack setup window NOTE The Stop button is always present and can be used at any time to end the procedure and return to the Auto PackTrack setup window NOTE At this point you can download the Auto PackTrack Report file saved in the Master scanner RAM This can only be done by connecting the Master ...

Page 111: ...P1 Y mm 1077 P1 Z mm 10 P1 Distance mm 36 P1 Position 1077 P2 X mm 715 P2 Y mm 1096 P2 Z mm 10 P2 Distance mm 10 P2 Position 715 P3 X mm 518 P3 Y mm 1304 P3 Z mm 650 P3 Distance mm 1096 P3 Position 10 XP1 X mm 36 XP1 Y mm 1077 XP1 Z mm 10 XP1 Distance mm 36 XP1 Position 1077 XP2 X mm 715 XP2 Y mm 1096 XP2 Z mm 10 XP2 Distance mm 10 XP2 Position 715 XP3 X mm 518 XP3 Y mm 1304 XP3 Z mm 650 XP3 Dista...

Page 112: ...Track Calibration for DS6400 Scanner Using SPY In a Master Slave Reading Station working in PackTrack or Continuous operating mode the individual scanners can be calibrated using the SPY tool in Genius PackTrack Reference System Figure 107 PackTrack Reference System Independently from the scanner position in the reading station top side bottom etc the general procedure is to place three barcodes a...

Page 113: ...following dialog box NOTE When selecting a slave scanner through the Master click on the slave in the Devices window then click the SPY icon Figure 109 Opening the Spy Window 2 Once the Spy window has been opened select the PackTrack Calibration option from the Tools menu Figure 110 Selecting PackTrack Calibration Option SPY ICON ...

Page 114: ...sitions on the scan line i e Position 1 5 Measure the X Y and Z coordinates relative to the center of the code and enter them into the corresponding edit boxes NOTE In the vast majority of systems the x and z data are not necessary For these cases set x 0 z 0 during the calibration procedure 6 Press the Calibrate button for Position 1 to start the calibration Position 1 Position 2 Position 3 Posit...

Page 115: ...ibration Repeat the entire procedure for each scanner in the Reading Station 9 3 3 PackTrack Calibration for DS6400 Oscillating Mirror Models The DS6400 oscillating mirror models can be used in PackTrack operating mode only when the scanner is mounted so that the scan line is parallel to the conveyor direction as shown in the following figure Figure 113 Oscillating Mirror Models in PackTrack Mode ...

Page 116: ...ding mm 45 30 Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 5 1 1 5 2 2 5 3 0 25 10 12 14 16 18 20 7 9 10 12 13 15 0 30 12 14 15 17 19 21 8 9 11 12 14 15 2 5 Interleaved 0 33 13 14 16 18 20 22 8 10 11 13 14 16 Code Resolution 0 38 14 16 18 19 21 23 9 11 12 14 15 17 mm 0 50 18 19 21 23 25 26 11 12 14 15 17 18 0 72 24 25 27 28 30 32 15 16 17 19 20 22 1 00 33 34 35 36 38 40 20 21 22 23 25 26 Ratio 3 1 Table...

Page 117: ... 8 9 11 13 15 17 5 7 8 10 11 13 0 30 9 10 12 14 16 18 6 7 9 10 12 13 Codabar 0 33 9 11 13 14 16 18 6 8 9 11 12 14 Code Resolution 0 38 10 11 13 15 17 19 7 8 10 11 13 14 mm 0 50 13 14 15 17 19 21 8 9 11 12 14 15 0 72 17 18 19 21 22 24 11 12 13 14 16 17 1 00 23 24 25 26 27 29 14 15 16 17 18 20 Ratio 3 1 Interdigit Module Size Table 4 Minimum Code Height for ACR Reading mm 45 30 Conveyor Speed m s 0 ...

Page 118: ...raight vertical line at the minimum focus distance value the points of intersection between this line and the global reading area give the minimum reading distance Draw a circumference from the origin 0 0 with a radial distance equal to the maximum scanner focus distance The points of intersection between this circumference and the global reading area give the maximum reading distance 0 Minimum Re...

Page 119: ...mum and maximum distance values by referring to the radial distance curves displayed in Figure 116 8 6 10 10 in 0 14 20 in 16 18 22 24 0 35 40 45 50 55 60 65 70 cm 35 30 25 20 4 cm 15 5 0 5 10 15 12 14 4 6 2 0 2 75 80 28 26 30 32 20 8 40 16 85 90 95 100 36 34 38 40 Global Reading Area 25 30 35 40 10 12 14 16 Focus Position 65 cm Figure 115 Standard Model 0 20 mm 8 mils Reading Diagram Note 0 0 is ...

Page 120: ... 40 in 100 95 34 cm 90 80 75 70 65 60 26 24 28 30 32 55 22 0 40 45 50 55 60 65 70 75 cm 80 85 90 95 100 0 16 22 in 18 20 24 26 30 28 32 34 38 36 40 50 45 40 20 18 16 Min Reading Distance Max Reading Distance Reading distance Focus Distance Figure 116 Standard Model 0 20 mm 8 mils Radial Distance ...

Page 121: ...um and maximum distance values by referring to the radial distance curves displayed in Figure 118 8 4 12 in 0 12 24 in 16 20 28 32 0 30 40 50 60 70 80 90 100 cm 50 40 30 20 0 cm 10 10 0 20 30 40 16 20 16 20 12 8 4 110 120 40 36 44 48 50 24 60 24 130 140 56 52 Global Reading Area 60 Focus Position 90 cm Figure 117 Standard Model 0 25 mm 10 mils Reading Diagram Note 0 0 is the center of the laser be...

Page 122: ...38 cm 100 90 85 80 75 70 30 28 32 34 36 65 26 0 45 50 55 60 65 70 75 80 cm 85 90 95 100 105 18 24 in 20 22 26 28 32 30 34 36 40 38 42 60 55 50 24 22 20 Max Reading Distance Reading distance Focus Distance 110 115 46 115 48 120 44 46 Min Reading Distance Figure 118 Standard Model 0 25 mm 10 mils Radial Distance ...

Page 123: ...nd maximum distance values by referring to the radial distance curves displayed in Figure 120 8 4 12 in 0 16 28 in 20 24 32 36 0 40 50 60 70 80 90 100 110 cm 50 40 30 20 0 cm 10 10 0 20 30 40 16 20 16 20 12 8 4 120 130 44 40 48 52 50 24 60 24 140 150 60 56 Global Reading Area 60 Focus Position 110 cm 160 64 Figure 119 Standard Model 0 30 mm 12 mils Reading Diagram Note 0 0 is the center of the las...

Page 124: ...140 120 110 100 90 80 36 32 40 44 48 70 28 0 55 60 65 70 75 80 85 90 cm 95 100 105 110 115 22 28 in 24 26 30 32 36 34 38 40 44 42 46 60 50 40 24 20 16 Max Reading Distance Reading distance Focus Distance 120 125 68 170 72 180 48 50 130 52 Min Reading Distance Figure 120 Standard Model 0 30 mm 12 mils Radial Distance ...

Page 125: ...stance values by referring to the radial distance curves displayed in Figure 122 8 4 12 in 0 16 28 in 20 24 32 36 0 40 50 60 70 80 90 100 110 cm 50 40 30 20 0 cm 10 10 0 20 30 40 16 20 16 20 12 8 4 120 130 44 40 48 52 50 24 60 24 140 150 60 56 Global Reading Area 60 Focus Position 140 cm 160 64 170 180 68 72 70 28 70 28 Figure 121 Standard Model 0 38 mm 15 mils Reading Diagram Note 0 0 is the cent...

Page 126: ...m 140 120 110 100 90 80 36 32 40 44 48 70 28 0 50 60 70 80 90 100 110 120 cm 130 140 150 160 170 20 32 in 24 28 36 40 48 44 52 56 64 60 68 60 50 40 24 20 16 Max Reading Distance Reading distance Focus Distance 180 68 170 72 180 72 40 16 Min Reading Distance Figure 122 Standard Model 0 38 mm 15 mils Radial Distance ...

Page 127: ...values by referring to the radial distance curves displayed in Figure 124 8 4 12 in 0 16 28 in 20 24 32 36 0 40 50 60 70 80 90 100 110 cm 50 40 30 20 0 cm 10 10 0 20 30 40 16 20 16 20 12 8 4 120 130 44 40 48 52 50 24 60 24 140 150 60 56 Global Reading Area 60 Focus Position 120 cm 160 64 170 180 68 72 70 28 70 28 190 76 200 80 Figure 123 Standard Model 0 50 mm 20 mils Reading Diagram Note 0 0 is t...

Page 128: ...0 130 120 110 100 90 40 36 44 48 52 80 32 0 50 60 70 80 90 100 110 120 cm 130 140 150 160 170 20 32 in 24 28 36 40 48 44 52 56 64 60 68 70 60 50 28 24 20 Max Reading Distance Reading distance Focus Distance 180 72 180 76 190 72 40 16 80 200 Min Reading Distance Figure 124 Standard Model 0 50 mm 20 mils Radial Distance ...

Page 129: ...mum and maximum distance values by referring to the radial distance curves displayed in Figure 126 8 6 10 10 in 0 14 20 in 16 18 22 24 0 35 40 45 50 55 60 65 70 cm 35 30 25 20 4 cm 15 5 0 5 10 15 12 14 4 6 2 0 2 75 80 28 26 30 32 20 8 40 16 85 90 95 100 36 34 38 40 Global Reading Area 25 30 35 40 10 12 14 16 Focus Position 60 cm Figure 125 Oscillating Mirror Model 0 20 mm 8 mils Reading Diagram No...

Page 130: ...36 85 in 34 cm 90 80 75 70 65 60 26 24 28 30 32 55 22 0 40 45 50 55 60 65 70 75 cm 80 85 90 0 16 22 in 18 20 24 26 30 28 32 34 36 50 45 40 20 18 16 Min Reading Distance Max Reading Distance Reading distance Focus Distance Figure 126 Oscillating Mirror Model 0 20 mm 8 mils Radial Distance ...

Page 131: ...d maximum distance values by referring to the radial distance curves displayed in Figure 128 8 4 12 in 0 12 24 in 16 20 28 32 0 30 40 50 60 70 80 90 100 cm 50 40 30 20 0 cm 10 10 0 20 30 40 16 20 16 20 12 8 4 110 120 40 36 44 48 50 24 60 24 130 140 56 52 Global Reading Area 60 Focus Position 95 cm Figure 127 Oscillating Mirror Model 0 25 mm 10 mils Reading Diagram Note 0 0 is the center of the las...

Page 132: ... 95 85 80 75 70 65 28 26 30 32 34 60 24 0 45 50 55 60 65 70 75 80 cm 85 90 95 100 105 18 24 in 20 22 26 28 32 30 34 36 40 38 42 55 50 45 22 20 18 Max Reading Distance Reading distance Focus Distance 110 115 44 110 46 115 44 46 Min Reading Distance Figure 128 Oscillating Mirror Model 0 25 mm 10 mils Radial Distance ...

Page 133: ...ximum distance values by referring to the radial distance curves displayed in Figure 130 8 4 12 in 0 16 28 in 20 24 32 36 0 40 50 60 70 80 90 100 110 cm 50 40 30 20 0 cm 10 10 0 20 30 40 16 20 16 20 12 8 4 120 130 44 40 48 52 50 24 60 24 140 150 60 56 Global Reading Area 60 Focus Position 110 cm 160 64 Figure 129 Oscillating Mirror Model 0 30 mm 12 mils Reading Diagram Note 0 0 is the center of th...

Page 134: ...cm 140 120 110 100 90 80 36 32 40 44 48 70 28 0 50 55 60 65 70 75 80 85 cm 90 95 100 105 110 20 26 in 22 24 28 30 34 32 36 38 42 40 44 60 50 40 24 20 16 Max Reading Distance Reading distance Focus Distance 115 120 68 170 46 48 Min Reading Distance Figure 130 Oscillating Mirror Model 0 30 mm 12 mils Radial Distance ...

Page 135: ...e values by referring to the radial distance curves displayed in Figure 132 8 4 12 in 0 16 28 in 20 24 32 36 0 40 50 60 70 80 90 100 110 cm 50 40 30 20 0 cm 10 10 0 20 30 40 16 20 16 20 12 8 4 120 130 44 40 48 52 50 24 60 24 140 150 60 56 Global Reading Area 60 Focus Position 115 cm 160 64 170 180 68 72 70 28 70 28 Figure 131 Oscillating Mirror Model 0 38 mm 15 mils Reading Diagram Note 0 0 is the...

Page 136: ... 120 110 100 90 80 36 32 40 44 48 70 28 0 50 60 70 80 90 100 110 120 cm 130 140 150 160 170 20 32 in 24 28 36 40 48 44 52 56 64 60 68 60 50 40 24 20 16 Max Reading Distance Reading distance Focus Distance 180 68 170 72 180 72 40 16 Min Reading Distance Figure 132 Oscillating Mirror Model 0 38 mm 15 mils Radial Distance ...

Page 137: ...s by referring to the radial distance curves displayed in Figure 134 8 4 12 in 0 16 28 in 20 24 32 36 0 40 50 60 70 80 90 100 110 cm 50 40 30 20 0 cm 10 10 0 20 30 40 16 20 16 20 12 8 4 120 130 44 40 48 52 50 24 60 24 140 150 60 56 Global Reading Area 60 Focus Position 115 cm 160 64 170 180 68 72 70 28 70 28 190 76 200 80 Figure 133 Oscillating Mirror Model 0 50 mm 20 mils Reading Diagram Note 0 0...

Page 138: ...0 110 100 90 80 36 32 40 44 48 70 28 0 50 60 70 80 90 100 110 120 cm 130 140 150 160 170 20 32 in 24 28 36 40 48 44 52 56 64 60 68 60 50 40 24 20 16 Max Reading Distance Reading distance Focus Distance 180 68 170 72 180 72 40 16 76 190 Min Reading Distance Figure 134 Oscillating Mirror Model 0 50 mm 20 mils Radial Distance ...

Page 139: ...plete backup and restore functions Configuration and Environmental parameters When the DS6400 scanner is connected through CBX series connection boxes Backup and Restore is provided through the BM100 accessory module installed inside the CBX100 or CBX500 connection box If the DS6400 scanner is integrated into an ID NET network having an SC4000 ID NET controller as Master then the SC4000 also provi...

Page 140: ...onfiguration to the Master EEPROM to force the Slave Operating Mode Code Reading Symbologies and Reconstruction parameters and store all the Slave PackTrack calibration tables Now the Slave scanners are configured through the Master ASR parameters stored in the Master and the ASR procedure is implemented 4 Save this configuration to file ddc 10 3 2 Scanner Replacement Procedure NOTE The ASR proced...

Page 141: ...external trigger activates Check carefully if you are referring to the 25 26 pin connector or to the CBX100 CBX500 spring clamp connectors Is sensor connected to EXT TRIG PS input Is power supplied to photo sensor Is power supplied to one out of the two EXT TRIG PS NPN output Is one out of the two EXT TRIG PS grounded PNP output Are the photo sensor LEDs if any working correctly Is the sensor refl...

Page 142: ...EST CHART included with the product If working in PackTrack mode verify that the coordinates in particular the Y axis are correct Communication the device is not transmitting anything to the host Is serial cable connected Is correct wiring respected If using MAIN RS232 or RS485 interface is the reference ground connected to proper SGND Main Isolated also referred to as GND_ISO Be careful that it i...

Page 143: ...numbers The device serial number is printed on a label that is affixed above the connector panel of the reader The serial number is also displayed when connecting the device through the Genius program Serial numbers consist of 9 characters one letter 2 numbers another letter followed by 5 numbers ...

Page 144: ...s up to 12 Mb s Inputs Ext Trigger 1 Encoder 2 aux digital inputs optocoupled NPN or PNP Outputs 3 software programmable digital outputs optocoupled OPTICAL FEATURES Light Receiver Avalanche photodiode Wavelength 630 to 680 nm Safety Class Class 2 EN60825 1 Class II CDRH Laser Control Security system to turn laser off in case of motor slow down READING FEATURES Scan Rate 600 1200 scans s Maximum R...

Page 145: ...tility program Parameter Storage Non volatile internal FLASH ENVIRONMENTAL FEATURES Operating Temperature 0 to 40 C 32 to 104 F Storage Temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Ambient Light Immunity 3500 lux Vibration Resistance EN 60068 2 6 14 mm 2 to 10 Hz 2 hours on each axis 1 5 mm 13 to 55 Hz 2 g 70 to 200 Hz Shock Resistance EN 60068 2 27 30 g 11 ms 3 shocks on each axis...

Page 146: ...dels When On Line operating mode is used the reader is activated by an External Trigger PS photoelectric sensor when the object enters its reading zone In the following case the signal is passed to the DS6400 through the CBX100 CBX500 which also passes power to the system from the power supply i e PWR 120 Figure 135 Point to Point for Master Slave Models DS6400 Master Slave model 1 2 3 Main Serial...

Page 147: ...er The DS6400 Fieldbus models Ethernet DeviceNet or Profibus are connected to a remote Host It can be activated by a signal generated by the remote Host or always be active if working in Automatic operating mode Figure 136 Point to Point for Fieldbus Models Remote Host CBX CAB F0x PWR 120 Fieldbus Network I O AUX DS6400 Fieldbus model ...

Page 148: ...rnative fixed speed 57600 baud ID NET layout can be made without the use of the CBX800 provided the 6K scanner is only an ID NET slave device the ID NET master is only an SC4000 Controller See the ID NET Application Note for details ID NET Slave Nodes CBX800 Source Interface CAB Sxx CBX800 ID NET Interface Reader ID NET Interface External Trigger for On Line Mode Host Aux for CBX800 Configuration ...

Page 149: ...her using RS232 on the main interface and all messages will be passed through this chain to the host The reading phase of each scanner is independent from the others In Pass Through connections each scanner is provided with its relative External Trigger multi P S Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port for manual code reading capability ...

Page 150: ...anner is connected to the Host PC on the main RS232 serial interface through the CBX connection box In RS232 Master Slave connections the External Trigger PS signal is unique to the system single P S NOTE The DS6400 Standard model working as Master in an RS232 network may be simultaneously connected to a Lonworks network consisting of DS6400 slave scanners Be careful when assigning the slave addre...

Page 151: ...y Auxiliary Serial Interface RS232 Input 1 External Trigger PS for On Line Mode DS6400 Master CBX100 Local Host Power DS4800 Slave n 1 2 1 1 2 CAB Sxx DS4800 Slave 1 3 Main Serial Interface RS232 only Auxiliary Serial Interface RS232 Input 1 External Trigger PS for On Line Mode DS6400 Master CBX100 Remote PLC Power DS4800 Slave n 1 2 1 2 CAB F0x DS4800 Slave 1 Fieldbus Network ...

Page 152: ... 142 Multiplexer for DS6400 Master Slave Models The auxiliary serial interface of the slave scanners can be used to visualize collected data or to configure it using the Genius utility When On Line operating mode is used the scanner is activated by an External Trigger PS when the object enters its reading zone Main Serial Interface RS485 Half Duplex Auxiliary Serial Interface Local Echo RS232 Inpu...

Page 153: ...e Food and Drug Administration is responsible for the safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations EEPROM Electrically Erasable Programmable Read Only Memory An on board non volatile memory chip Full Duplex Simultaneous two way independent transmission in both directions Half Duplex Tran...

Page 154: ...narrowest element dimension which can be distinguished by a particular reading device or printed with a particular device or method RS232 Interface between data terminal equipment and data communication equipment employing serial binary data interchange RS485 Interface that specifies the electrical characteristics of generators and receivers for use in balanced digital multipoint systems such as o...

Page 155: ...oduct Code The standard barcode type for retail food packaging in the United States Visible Laser Diode A light source used in scanners to illuminate the barcode symbol Generates visible red light at wavelengths between 630 and 680 nm ...

Page 156: ... Advanced Configuration 77 Installation 69 Wizard for Quick Reader Setup 69 Glossary 137 Guide to Installation xiv I ID NET Gateway 132 Indicators 6 Inputs 33 48 Installation 16 Internal Net 7 K Keypad and Display 6 L Laser Safety vii LEDs 6 Local Lonworks Network Layouts 63 Lonworks Connections 54 Lonworks Interface 55 M Main Serial Interface 27 43 Master Slave Connector Panel xii Model Descripti...

Page 157: ...r Models 113 Reading Features 84 Reference Documentation vi RS232 Interface 28 44 RS232 Master Slave 134 RS485 Full Duplex 29 45 RS485 Half Duplex 30 46 S Scanner Assignment using Keypad 7 Scanner Replacement 123 Skew Angle 22 Software Configuration 69 Support Through The Website vi T Technical Features 128 Terminators 55 Test Mode using Keypad 7 Tilt Angle 23 Troubleshooting 125 Typical Layouts 6...

Page 158: ...ration is based upon compliance of the products to the following standards EN 55022 CLASS A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS EN 60950 1 APRIL 2006 INFORMATION TECHNOLOGY EQUIPMENT SAFETY ...

Page 159: ...www datalogic com ...

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