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The unit stopped working and the screen 
displays “Sharpening Interrupted”: 

• 

This message will appear if the user 
presses the “Stop” button during sharpen-
ing. It will also appear if the controller de-
tects a large load on the chuck turning 
motor. This is typically caused by dirt or 
grit accumulating on the Chuck Body, 
Chuck Tube Liner, or the Cam Follower 
Assembly. Turn the machine off and per-
form the standard maintenance procedures 
listed on pages 31 & 32. Restart the ma-
chine and see if it runs without interrup-
tion. If the controller continues to show 
this message, call Darex customer service 
for assistance.  

 
The display does not come on when I 
plug the unit it: 

• 

The auto controller receives its power 
through the AC plugs in the rear of the 
unit. Make sure there is power to the out-
let you are using.  

• 

Make sure the wiring on the back of the 
unit matches that of the user manual 
(power comes in to the controller, and 
both pigtails are firmly seated between the 
controller and the XT unit).  

• 

Try unplugging and re-plugging these 
cords to ensure they are well seated.  

• 

Finally, make sure the on/off switch on the 
XT-3000 machine is powered on. The dis-
play will not come on until you power up 
the XT-3000. If unsuccessful, call Darex 
customer service for assistance @ 800-
547-0222. 

 
The unit powers up, the display is on, but 
pushing the “Start” button to sharpen 
nothing happens: 

• 

There is a cord that connects the sharpen-
ing port to the  Auto Controller/Display, 
see page 11. Be sure that the 5 pin DIN 
connector on this cord is firmly seated into 
the connector on the Controller/Display, 
paying careful attention to cord/connector 
orientation. Important: See information 
on page 11. Inspect  the cable, coming 
from the controller to the sharpening port, 

• 

The optical switch in the Sharpening Fix-
ture in faulty, call Darex customer service 
for assistance. 

• 

Check the small cable coming from  the 
sharpening port to the Gear Motor.  

• 

Finally, remove both covers on the Gear 
Motor and Gear located on the Sharpening 
Fixture. Verify the Drive Gear is secured to 
the Gear Motor. 

 
The unit powers up and runs the sharp-
ening system, but the vacuum does not 
come on: 

• 

The vacuum receptacle for the Auto sharp-
ening system is located on the back of the 
Controller/Display housing, see page 14. 
Make sure this connector is firmly seated.  

• 

The connector is fused with two 8A time 
delay fuses (1.6A on the 230V interna-
tional model). Make sure these fuses are 
intact.  If a fuse is found to be blown, then 
both fuses should be replaced with the ap-
propriate capacity. You can find the part 
numbers for these fuses listed on page 28. 

Note: Using fuses not supplied by DAREX is  

not recommended and may cause damage 
to the Controller/Display. 

 
If the grind motor starts but the Auto 
Display is off: 

• 

The internal relay may be defective. This 
can be detected by checking for voltage at 
the vacuum output receptacle with an 
electrical meter.   

Trouble  Shooting  

Summary of Contents for XT-3000

Page 1: ......

Page 2: ...2...

Page 3: ...g Fixture Details page 19 23 Auto Sharpening Fixture Parts List page 24 Auto Sharpening Fixture Schematic page 25 Geared Chuck Parts List page 26 Geared Chuck Schematic page 27 Auto Controller Display...

Page 4: ...ing it in USE RECOMMENDED ACCESSORIES Consult the owner s manual for recommended accessories The use of improper accessories may cause hazards See Decal at left CHECK FOR DAMAGED PARTS Before further...

Page 5: ...is green with or without yellow stripes is the equip ment grounding conductor If repair or replacement of the electric cord or plug is necessary do not con nect the equipment grounding conductor to a...

Page 6: ...Inhalation Ingestion Skin Eye s EFFECTS OF OVEREXPOSURE INHALATION Difficulty in breathing Dust from wheel use INGESTION If a dust symptoms are variable SKIN Irritation especially if sensitive to Ni...

Page 7: ...lbs each 0 95kg B Sharpening Fixture Gear Material Acetal Gear Motor 12 VDC rated current 350 mA typical current 150 mA Home switch Slotted Optical Weight 6 0 lbs 2 72 kg C Controller Display Housing...

Page 8: ...he back of the Controller Display and will allow you to use a dust extraction sys tem in conjunction with the use of the XT3000 We highly recommend the use of a vacuum when the machine is in use 8 Mak...

Page 9: ...p horizon tal and in a straight line with the base casting 2 Position the sharpening fixture so that the 2 location holes on the base of the alignment fixture are aligned with the 3 8 dowel pins 3 Aft...

Page 10: ...ng mounting screw holes 3 Drill through casting 4 Using an alcohol wipe thoroughly clean the XT base casting surface where the adhesive will make contact 5 Peel adhe sive backing from dual lock tape 6...

Page 11: ...he mini DIN receptacle located slightly underneath the bot tom of the Controller Display Important Be sure you have the DIN pins and receptacle aligned correctly before engaging Improper connec tion c...

Page 12: ...12 Power Connections Back view Automated Sharpening System Vacuum Receptacle From Controller Display From Controller Display To Power Source...

Page 13: ...y one supply source can be connected to this equipment Connecting Auto Controller Display to XT 3000 1 Located on the back of the XT 3000 base casting is the secondary power receptacle Caution Do not...

Page 14: ...eath the grinding motor is the grit tray Drill grindings will accumulate inside the grit tray The grit tray has a magnetic liner to attract and hold these dust particles Do not let the tray become mor...

Page 15: ...uch the System Settings button located on the left of the screen This will display the full menu Clean Up Turns Auto Manual Select Reset Bit Count Language Selection Motor Stall Delay Grind Sensitivit...

Page 16: ...ighlight each menu option Display Details Pressing Save stores and exits Pressing Exit exits without sav ing AUTO By selecting Auto The display shows When start is pressed the sharpening fixture will...

Page 17: ...hows Pressing Arrow up or Arrow down will highlight each language option Display Details MANUAL By selecting Manual The display shows By pressing Arrow up the number of Manual turns increases By press...

Page 18: ...nsitivity is a measure of how quickly the controller responds to the ma terial take off during AUTO grinding A lower number generally creates more turns a higher number means fewer turns before the co...

Page 19: ...Each chuck has an orientation line scribed on the chuck dog of the cam To achieve the highest level of concentricity in the alignment step insert the chuck into the alignment port with the white line...

Page 20: ...20...

Page 21: ...front of the sharpening fixture is a spring loaded han dle assembly This is the Cam Fol lower assembly Grip the Cam Follower Knob rotate the as sembly as far clockwise as possi ble This will allow yo...

Page 22: ...ibration Verify Final Grind Drill Stick Out On Manual System First 1 Rotate material removal knob to minimum take off setting 2 Align drill in chuck Once drill is set to length aligned and securely ca...

Page 23: ...Bearing As sembly located on the back of the Pivot Base Casting 2 To increase the amount of material re moved from the end of the drill and re duce the Drill Stick Out amount slightly rotate the bear...

Page 24: ...h Harness 6 SA16652TA Feed Bearing Assembly 7 PP17065TF Gear Chuck Tube Liner 8 PP12220FF 3mm x 5 x 6mm 9 PP17075PF Park Cam Wear Plate 10 SA16645TA Spring Tensioner Assembly 11 PP16650RF Return Sprin...

Page 25: ...25 Auto Sharpening Fixture...

Page 26: ...12MM CLOSING SCREW 8 PP16435LF JAW RACE 9 PP16430TF 3 12MM JAW GUIDE B BP S N ITEM ITEM_DESC SA17025TA 12 21MM GEARED CHUCK OPTIONAL 1 PP17030TF 12 21MM GEARED CHUCK BODY B BP S N 2 SA12567RA CHUCK JA...

Page 27: ...27 Geared Chuck Auto...

Page 28: ...Side 5 PP17231EA Interface PWB 6 PP17180FF Dual Lock Mounting Tape 7 PP17225PF Housing Base Side 8 PP17190EF Display PMB w LCD 9 PP17195PF Display Housing 10 PP17198EF Membrane Switch Panel 11 PP17238...

Page 29: ...29 Controller Display...

Page 30: ...30...

Page 31: ...end the life of the components It will also help prevent ex cessive grit build up which will cause prema ture sharpening interruptions 1 Power off the machine waiting to perform the maintenance only o...

Page 32: ...ng wheel the drills still discolor or burn the wheel life may be ex hausted and the wheel will need to be re placed CHUCK MAINTENANCE The use of a dust extraction system during grinding will help redu...

Page 33: ...nothing happens There is a cord that connects the sharpen ing port to the Auto Controller Display see page 11 Be sure that the 5 pin DIN connector on this cord is firmly seated into the connector on...

Page 34: ...34...

Page 35: ...35...

Page 36: ...36...

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