background image

WARNING

RISK OF ELECTRICAL CHOCK

The STO function does NOT isolate mains voltage to the
frequency converter or auxiliary circuits. Perform work
on electrical parts of the frequency converter or the
motor only after isolating the mains voltage supply and
waiting the length of time specified in the 

Safety

 chapter

in the relevant Operating Instructions. Failure to isolate
the mains voltage supply from the unit and waiting the
time specified could result in death or serious injury.

Do not stop the frequency converter by using the
STO function. If a running frequency converter is
stopped by using the function, the unit trips and
stops by coasting. If this is not acceptable, e.g.
causes danger, stop the frequency converter and
machinery by using the appropriate stopping
mode before using this function. Depending on
the application, a mechanical brake may be
required.

STO is suitable for performing mechanical work
on the frequency converter system or affected
area of a machine only. It does not provide
electrical safety. STO should not be used as a
control for starting and/or stopping the frequency
converter.

CAUTION

Automatic restart behaviour is only allowed in 1 of the 2
situations:

The unintended restart prevention is
implemented by other parts of the STO instal-
lation.

A presence in the dangerous zone can be
physically excluded when STO is not activated.
In particular, paragraph 6.3.3.2.5 of ISO 12100:
2010 must be observed.

WARNING

RISK OF DEATH AND SERIOUS INJURY

The STO function can be used for asynchronous,
synchronous and permanent magnet motors. 2 faults can
occur in the power semiconductor of the frequency
converter. When using synchronous or permanent
magnet motors, a residual rotation can result from the
faults. The rotation can be calculated to angle = 360/
(number of poles). The application using synchronous or
permanent magnet motors must take this residual
rotation into consideration and ensure that it does not
pose a safety risk. This situation is not relevant for
asynchronous motors.

NOTICE

The selection of a stop category in accordance with EN
60204-1 for each stop function must be determined by a
risk assessment:

Stop Category 0 is achieved with immediate
removal of power to the actuator, resulting in
an uncontrolled coast to stop. STO according to
EN 61800-5-2 accomplishes a Stop Category 0
stop.

Stop Category 1 is achieved with power
available to the machine actuators to achieve
the stop. Power is removed from the actuators
when the stop is achieved according to EN
61800-5-2 Safe Stop 1 (SS1).

Stop Category 2 is a controlled stop with power
available to the machine actuators. The stop is
followed by a holding position under power.

NOTICE

When designing the machine application, timing and
distance should be considered for a coast to stop (Stop
Category 0 or STO). For more information regarding stop
categories, refer to EN 60204-1.

Safety

Operating Instructions

6

Danfoss A/S © 09/2014 All rights reserved.

MG37D202

2

2

Summary of Contents for VLT

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT Frequency Converters Safe Torque Off www danfoss com drives...

Page 2: ......

Page 3: ...n Combination with VLT PTC Thermistor Card MCB 112 8 4 Commissioning 9 4 1 Safety Instructions 9 4 2 Activation of STO 9 4 3 Parameter Settings for STO in Combination with VLT PTC Thermistor Card MCB...

Page 4: ...t a thorough risk analysis on the installation to determine whether the STO functionality and safety levels are appropriate and sufficient The VLT frequency converter is available with Safe Torque Off...

Page 5: ...isfies all provisions for safety including relevant laws regulations and guidelines The integrated STO function complies with the following standards EN 60204 1 2006 Stop category 0 uncontrolled stop...

Page 6: ...evel used to specify the ability of safety related parts of control systems to perform a safety function under foreseeable conditions Levels a e SFF EN IEC 61508 Safe Failure Fraction percentage of sa...

Page 7: ...ems hardware software parameterisation etc Protective measures Safety engineering systems may only be installed and commissioned by qualified and skilled personnel Install the frequency converter in a...

Page 8: ...lar paragraph 6 3 3 2 5 of ISO 12100 2010 must be observed WARNING RISK OF DEATH AND SERIOUS INJURY The STO function can be used for asynchronous synchronous and permanent magnet motors 2 faults can o...

Page 9: ...al 12 13 24 V and 37 2 Connect an external safety monitoring relay via a NO safety function to terminal 37 STO and either terminal 12 or 13 24 V DC Follow the installation instructions for the safety...

Page 10: ...ure that the safety device with AND logic complies with the needed safety level Short circuit protect the connection from the output of the safety device with safe AND logic to the STO terminal 37 see...

Page 11: ...B 112 uses the STO If selection 4 PTC 1 Alarm or 5 PTC 1 Warning is selected and the external safety device triggers STO the frequency converter issues an alarm Dangerous Failure A72 and coasts the mo...

Page 12: ...e Off and MCB 112 where 5 19 Terminal 37 Safe Stop is set to 7 PTC 1 Relay W or 8 PTC 1 Relay A W 1 Remove the 24 V DC voltage supply to terminal 37 by the interrupt device while the frequency convert...

Page 13: ...m Mean Time to Dangerous Failure MTTFd 14000 years High Performance Level PL d IEC 61508 IEC 62061 Safety Integrity Level SIL 2 SIL CL2 Probability of Dangerous Failure per Hour PFH 1E 10 h High Deman...

Page 14: ...tput 8 P Parameter settings 9 Products covered 2 Q Qualified personnel 5 R Restart behaviour 9 Restart prevention 9 10 S Safety device 8 Safety guard switch 8 Safety related sensor 8 Selections 9 Sign...

Page 15: ...Index Operating Instructions MG37D202 Danfoss A S 09 2014 All rights reserved 13...

Page 16: ...lies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property...

Reviews: