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2 Safety

2.1  Safety Symbols

The following symbols are used in this document:

WARNING

Indicates a potentially hazardous situation that could
result in death or serious injury.

CAUTION

Indicates a potentially hazardous situation that could
result in minor or moderate injury. It can also be used to
alert against unsafe practices.

NOTICE

Indicates important information, including situations that
can result in damage to equipment or property.

2.2  Qualified Personnel

The products may only be assembled, installed,
programmed, commissioned, maintained, and decommis-
sioned by persons with proven skills. Persons with proven
skills

are qualified electrical engineers, or persons who
have received training from qualified electrical
engineers and are suitably experienced to
operate devices, systems, plant and machinery in
accordance with the general standards and
guidelines for safety technology.

are familiar with the basic regulations concerning
health and safety/accident prevention.

have read and understood the safety guidelines
given in this manual and also the instructions
given in the 

Operating Instructions

 of the

frequency converter.

have a good knowledge of the generic and
specialist standards applicable to the specific
application.

Users of PDS(SR)s are responsible for:

Hazard and risk analysis of the application.

Identifying safety functions required and
allocating SIL or PLr to each of the functions.

Other subsystems and the validity of signals and
commands from them. 

Designing appropriate safety-related control
systems (hardware, software, parameterisation,
etc.).

Protective measures

Safety engineering systems may only be installed
and commissioned by qualified and skilled
personnel.

Install the frequency converter in an IP54 cabinet
as per IEC 60529 or in an equivalent environment.
In special applications, a higher IP degree may be
necessary.

Ensure short-circuit protection of the cable
between terminal 37 and the external safety
device according to ISO 13849-2 table D.4.

When external forces influence the motor axis
(e.g. suspended loads), additional measures (e.g. a
safety holding brake) are required to eliminate
hazards.

2.3  Safety Precautions

See the 

Safety

 chapter in the relevant Operating

Instructions for general safety precautions.

CAUTION

After installation of STO, perform a commissioning test
as specified in 

chapter 4.5 STO Commissioning Test

. A

passed commissioning test is mandatory after first instal-
lation and after each change to the safety installation.

WARNING

RISK OF DEATH AND SERIOUS INJURY

If external forces act on the motor e.g. in case of vertical
axis (suspended loads) - and an unwanted movement,
for example caused by gravity, could cause a hazard, the
motor must be equipped with additional measures for
fall protection. For example, mechanical brakes must be
installed additionally.

WARNING

RISK OF DEATH AND SERIOUS INJURY

STO (i.e. removal of 24 V DC voltage supply to terminal
37) does not provide electrical safety. The STO function
itself is not sufficient to implement the Emergency-Off
function as defined by EN 60204-1. Emergency-Off
requires measures of electrical isolation, e.g. by
switching off mains via an additional contactor.

Safety

Operating Instructions

MG37D202

Danfoss A/S © 09/2014 All rights reserved.

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Summary of Contents for VLT

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT Frequency Converters Safe Torque Off www danfoss com drives...

Page 2: ......

Page 3: ...n Combination with VLT PTC Thermistor Card MCB 112 8 4 Commissioning 9 4 1 Safety Instructions 9 4 2 Activation of STO 9 4 3 Parameter Settings for STO in Combination with VLT PTC Thermistor Card MCB...

Page 4: ...t a thorough risk analysis on the installation to determine whether the STO functionality and safety levels are appropriate and sufficient The VLT frequency converter is available with Safe Torque Off...

Page 5: ...isfies all provisions for safety including relevant laws regulations and guidelines The integrated STO function complies with the following standards EN 60204 1 2006 Stop category 0 uncontrolled stop...

Page 6: ...evel used to specify the ability of safety related parts of control systems to perform a safety function under foreseeable conditions Levels a e SFF EN IEC 61508 Safe Failure Fraction percentage of sa...

Page 7: ...ems hardware software parameterisation etc Protective measures Safety engineering systems may only be installed and commissioned by qualified and skilled personnel Install the frequency converter in a...

Page 8: ...lar paragraph 6 3 3 2 5 of ISO 12100 2010 must be observed WARNING RISK OF DEATH AND SERIOUS INJURY The STO function can be used for asynchronous synchronous and permanent magnet motors 2 faults can o...

Page 9: ...al 12 13 24 V and 37 2 Connect an external safety monitoring relay via a NO safety function to terminal 37 STO and either terminal 12 or 13 24 V DC Follow the installation instructions for the safety...

Page 10: ...ure that the safety device with AND logic complies with the needed safety level Short circuit protect the connection from the output of the safety device with safe AND logic to the STO terminal 37 see...

Page 11: ...B 112 uses the STO If selection 4 PTC 1 Alarm or 5 PTC 1 Warning is selected and the external safety device triggers STO the frequency converter issues an alarm Dangerous Failure A72 and coasts the mo...

Page 12: ...e Off and MCB 112 where 5 19 Terminal 37 Safe Stop is set to 7 PTC 1 Relay W or 8 PTC 1 Relay A W 1 Remove the 24 V DC voltage supply to terminal 37 by the interrupt device while the frequency convert...

Page 13: ...m Mean Time to Dangerous Failure MTTFd 14000 years High Performance Level PL d IEC 61508 IEC 62061 Safety Integrity Level SIL 2 SIL CL2 Probability of Dangerous Failure per Hour PFH 1E 10 h High Deman...

Page 14: ...tput 8 P Parameter settings 9 Products covered 2 Q Qualified personnel 5 R Restart behaviour 9 Restart prevention 9 10 S Safety device 8 Safety guard switch 8 Safety related sensor 8 Selections 9 Sign...

Page 15: ...Index Operating Instructions MG37D202 Danfoss A S 09 2014 All rights reserved 13...

Page 16: ...lies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property...

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