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1 Introduction

1.1  Purpose of the Manual

This manual provides information for use of Danfoss VLT

®

frequency converters in functional safety applications. The
manual includes information about functional safety
standards, Danfoss VLT

®

 frequency converter Safe Torque

Off (STO) function, and the related installation and
commissioning as well as service and maintenance for STO.

VLT

®

 is a registered trademark.

1.2  Additional Resources

This manual is targeted at users already familiar with the
VLT

®

 frequency converters and is intended as a

supplement to the manuals and instructions available for
download at 

www.danfoss.com/BusinessAreas/DrivesSo-

lutions/Documentations/VLT+TeDocumentation.htm

.

Read the instructions shipped with the frequency converter
and/or frequency converter option before installation of
the unit and observe the instructions for safe installation.

1.3  Functional Overview

1.3.1 Introduction

The Safe Torque Off (STO) function is a component in a
safety control system. STO prevents the unit from
generating the voltage required to rotate the motor.

NOTICE

Select and apply the components in the safety control
system appropriately to achieve the desired level of
operational safety. Before integrating and using STO in
an installation, carry out a thorough risk analysis on the
installation to determine whether the STO functionality
and safety levels are appropriate and sufficient.

The VLT

®

 frequency converter is available with:

Safe Torque Off (STO), as defined by EN IEC
61800-5-2

Stop Category 0, as defined in EN 60204-1

The frequency converter integrates the STO functionality
via control terminal 37.

The VLT

®

 frequency converter with STO functionality is

designed and approved suitable for the requirements of:

Category 3 in EN ISO 13849-1

Performance Level "d" in EN ISO 13849-1

SIL 2 in IEC 61508 and EN 61800-5-2

SILCL 2 in EN 62061

1.3.2 Products Covered and Identification

The STO function is available for the following types of
frequency converters:

VLT

®

 HVAC Drive FC 102

VLT

®

 Refrigeration Drive FC 103

VLT

®

 AQUA Drive FC 202

VLT

®

 AutomationDrive FC 301 enclosure type A1

VLT

®

 AutomationDrive FC 302

Identification

Confirm that the frequency converter is
configured with STO function by checking the
unit typecode on the nameplate (see 

Table 1.1

).

Product

Typecode

VLT

®

 HVAC Drive FC 102

T or U at digit 17 of the
typecode

VLT

®

 Refrigeration Drive FC 103

T at digit 17 of the typecode

VLT

®

 AQUA Drive FC 202

T or U at digit 17 of the
typecode

VLT

®

 AutomationDrive FC 301

enclosure type A1

T at digit 17 of the typecode

VLT

®

 AutomationDrive FC 302

X, B or R at digit 17 of the
typecode

Table 1.1 Typecode Identification

Introduction

Operating Instructions

2

Danfoss A/S © 09/2014 All rights reserved.

MG37D202

1

1

Summary of Contents for VLT

Page 1: ...MAKING MODERN LIVING POSSIBLE Operating Instructions VLT Frequency Converters Safe Torque Off www danfoss com drives...

Page 2: ......

Page 3: ...n Combination with VLT PTC Thermistor Card MCB 112 8 4 Commissioning 9 4 1 Safety Instructions 9 4 2 Activation of STO 9 4 3 Parameter Settings for STO in Combination with VLT PTC Thermistor Card MCB...

Page 4: ...t a thorough risk analysis on the installation to determine whether the STO functionality and safety levels are appropriate and sufficient The VLT frequency converter is available with Safe Torque Off...

Page 5: ...isfies all provisions for safety including relevant laws regulations and guidelines The integrated STO function complies with the following standards EN 60204 1 2006 Stop category 0 uncontrolled stop...

Page 6: ...evel used to specify the ability of safety related parts of control systems to perform a safety function under foreseeable conditions Levels a e SFF EN IEC 61508 Safe Failure Fraction percentage of sa...

Page 7: ...ems hardware software parameterisation etc Protective measures Safety engineering systems may only be installed and commissioned by qualified and skilled personnel Install the frequency converter in a...

Page 8: ...lar paragraph 6 3 3 2 5 of ISO 12100 2010 must be observed WARNING RISK OF DEATH AND SERIOUS INJURY The STO function can be used for asynchronous synchronous and permanent magnet motors 2 faults can o...

Page 9: ...al 12 13 24 V and 37 2 Connect an external safety monitoring relay via a NO safety function to terminal 37 STO and either terminal 12 or 13 24 V DC Follow the installation instructions for the safety...

Page 10: ...ure that the safety device with AND logic complies with the needed safety level Short circuit protect the connection from the output of the safety device with safe AND logic to the STO terminal 37 see...

Page 11: ...B 112 uses the STO If selection 4 PTC 1 Alarm or 5 PTC 1 Warning is selected and the external safety device triggers STO the frequency converter issues an alarm Dangerous Failure A72 and coasts the mo...

Page 12: ...e Off and MCB 112 where 5 19 Terminal 37 Safe Stop is set to 7 PTC 1 Relay W or 8 PTC 1 Relay A W 1 Remove the 24 V DC voltage supply to terminal 37 by the interrupt device while the frequency convert...

Page 13: ...m Mean Time to Dangerous Failure MTTFd 14000 years High Performance Level PL d IEC 61508 IEC 62061 Safety Integrity Level SIL 2 SIL CL2 Probability of Dangerous Failure per Hour PFH 1E 10 h High Deman...

Page 14: ...tput 8 P Parameter settings 9 Products covered 2 Q Qualified personnel 5 R Restart behaviour 9 Restart prevention 9 10 S Safety device 8 Safety guard switch 8 Safety related sensor 8 Selections 9 Sign...

Page 15: ...Index Operating Instructions MG37D202 Danfoss A S 09 2014 All rights reserved 13...

Page 16: ...lies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property...

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