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Danfoss VLT Automation Drive FC 300, Instruction Manual

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Danfoss VLT Automation Drive FC 300 Instruction Manual Download Page 38

Enclosure F1

Enclosure F2

Enclosure F3

Enclosure F4

F1-F4: Cable entries viewed from the bottom of the adjustable frequency drive - 1) Place conduits in marked areas.

3 How to Install

VLT

®

 Automation Drive FC 300

Instruction Manual High Power

3-26

MG.33.U2.22 - VLT

®

 is a registered Danfoss trademark

3  

Summary of Contents for VLT Automation Drive FC 300

Page 1: ...Dimensions 3 5 Rated Power 3 12 Mechanical Installation 3 13 Terminal locations D enclosures 3 14 Terminal Locations E enclosures 3 16 Terminal Locations F enclosures 3 19 Cooling and Airflow 3 23 Field Installation of Options 3 28 Installation of Duct Cooling Kit in Rittal Enclosures 3 28 Outside installation NEMA 3R kit for Rittal enclosures 3 29 Installation on pedestal 3 30 Input plate option ...

Page 2: ...al Brake Control 3 63 Motor Thermal Protection 3 64 4 How to Program 4 1 The Graphical and Numerical LCP 4 1 How to Program on the Graphical 4 1 How to Program on the Numerical Local Control Panel 4 1 Quick Setup 4 3 Parameter Lists 4 7 5 General Specifications 5 1 Electrical Data 5 6 6 Warnings and Alarms 6 1 Status Messages 6 1 Warnings Alarm Messages 6 1 7 Index 7 1 Contents VLT Automation Driv...

Page 3: ...hnical data about the adjustable frequency drive Chapter 6 Warnings and Alarms assists you in solving problems that may occur when using the adjustable frequency drive Available literature for FC 300 The VLT AutomationDrive FC 300 Instruction Manual High Power MG 33 UX YY provide the necessary information for getting the drive up and running The VLT AutomationDrive FC 300 Design Guide MG 33 BX YY ...

Page 4: ...cates something to be noted by the reader Indicates a general warning Indicates a high voltage warning Indicates a default setting 1 How to Read the Instruction Manual VLT Automation Drive FC 300 Instruction Manual High Power 1 2 MG 33 U2 22 VLT is a registered Danfoss trademark 1 ...

Page 5: ...illisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton Meters Nm Nominal motor current IM N Nominal motor frequency fM N Nominal motor power PM N Nominal motor voltage UM N Parameter par Protective Extra Low Voltage PELV Printed Circuit Board PCB Rated Inverter Output Current IINV Revolutions Per Minute RPM Regenerative terminals Regen Second s Synchronous Motor Speed ns Torque limit...

Page 6: ...1 How to Read the Instruction Manual VLT Automation Drive FC 300 Instruction Manual High Power 1 4 MG 33 U2 22 VLT is a registered Danfoss trademark 1 ...

Page 7: ...ower before carrying out maintenance Before servicing the adjustable frequency drive wait the minimum amount of time indicated below 380 500 V 120 300 hp 90 200 kW 20 minutes 350 1000 hp 250 800 kW 40 minutes 525 690 V 50 450 hp 37 315 kW 20 minutes 500 1350 hp 355 1000 kW 30 minutes FC 300 Instruction Manual Software version 4 9x This Instruction Manual can be used for all FC 300 adjustable frequ...

Page 8: ... frequency drive from line power 2 1 3 General Warning Warning Touching the electrical parts may be fatal even after the equipment has been disconnected from line power Also make sure that other voltage inputs have been disconnected such as load sharing linkage of DC intermediate circuit as well as the motor connection for kinetic back up When using the adjustable frequency drive wait at least 40 ...

Page 9: ... Panel Disconnect the adjustable frequency drive from line power whenever personal safety considerations make it necessary to avoid an unintended start To avoid an unintended start always activate the OFF key before changing parameters An electronic fault temporary overload a fault in the line supply or lost motor connection may cause a stopped motor to start The adjustable frequency drive with sa...

Page 10: ... determine whether the safe stop functionality and safety category are appropriate and sufficient In order to install and use the Safe Stop function in accordance with the requirements of Safety Category 3 in EN 954 1 the related information and instructions of the FC 300 Design Guide MG 33 BX YY must be followed The information and instructions contained in the Instruction Manual are not sufficie...

Page 11: ...ible by an EN954 1 category 3 circuit interrupt device If the interrupt device and the adjustable frequency drive are placed in the same installation panel you can use a non shielded cable instead of a shielded one Figure 2 1 Bridge jumper between terminal 37 and 24 VDC The illustration below shows a Stopping Category 0 EN 60204 1 with safety Category 3 EN 954 1 The circuit interruption is caused ...

Page 12: ...nal RFI capacitors from the RFI filter to ground in the 380 500 V adjustable frequency drives If this is done it will reduce the RFI performance to A2 level For the 525 690 V adjustable frequency drives par 14 50 has no function The RFI switch cannot be opened 2 Safety Instructions and General Warning VLT Automation Drive FC 300 Instruction Manual High Power 2 6 MG 33 U2 22 VLT is a registered Dan...

Page 13: ...afety instructions before installing the unit Mechanical Installation Mechanical mounting Electrical Installation Connection to Line and Protecting Ground Motor connection and cables Fuses and circuit breakers Control terminals cables Quick set up Local Control Panel LCP Automatic Motor Adaptation AMA Programming Frame size is dependent on enclosure type power range and line voltage Figure 3 1 Dia...

Page 14: ...fuses ensure that the external fuses are rated correctly 3 2 2 Receiving the Adjustable Frequency Drive When receiving the adjustable frequency drive make sure that the packaging is intact and look for any damage that might have occurred to the unit during transport If damage has occurred immediately contact the shipping company to make a damage claim 3 2 3 Transportation and Unpacking Before unpa...

Page 15: ...d lifting method D and E enclosures NOTE The lifting bar must be able to handle the weight of the adjustable frequency drive See Mechanical Dimensions for the weight of the different enclosures Maximum diameter for bar is 1 inch 25 cm The angle from the top of the drive to the lifting cable should be 60 degrees or greater VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install M...

Page 16: ...ng as the VLT but is not attached to F1 F4 enclosures during shipment The plinth is required to allow airflow to the drive to provide proper cooling The F enclosures should be positioned on top of the plinth in the final installation location The angle from the top of the drive to the lifting cable should be 60 degrees or greater 3 How to Install VLT Automation Drive FC 300 Instruction Manual High...

Page 17: ... Please note airflow directions 3 2 5 Mechanical Dimensions VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 5 3 ...

Page 18: ... Please note airflow directions 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 6 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 19: ... Please note airflow directions VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 7 3 ...

Page 20: ... Please note airflow directions 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 8 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 21: ...F1 IP 21 54 NEMA 1 12 F3 IP 21 54 NEMA 1 12 VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 9 3 ...

Page 22: ...F2 IP 21 54 NEMA 1 12 F4 IP 21 54 NEMA 1 12 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 10 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 23: ...g 200 lbs 91 kg 304 lbs 138 kg Mechanical dimensions E and F Enclosures Frame size E1 E2 F1 F2 F3 F4 350 550 hp 250 400 kW 380 500 V 500 750 hp 355 60 kW 525 690 V 350 550 hp 250 400 kW 380 500 V 500 750 hp 355 60 kW 525 690 V 600 850 hp 450 630 kW 380 500 V 850 1000 hp 630 800 kW 525 690 V 950 1000 hp 710 800 kW 380 500 V 1200 1350 hp 900 1000 kW 525 690 V 600 850 hp 450 630 kW 380 500 V 850 1000...

Page 24: ...gh overload rat ed power 160 overload torque 350 550 hp 250 400 kW at 400 V 380 500 V 500 750 hp 355 560 kW at 690 V 525 690 V 320 550 hp 240 400 kW at 400 V 380 500 V 500 750 hp 355 560 kW at 690 V 525 690 V 600 850 hp 450 630 kW at 400 V 380 500 V 850 1000 hp 630 800 kW at 690 V 525 690 V 950 1000 hp 710 800 kW at 400 V 380 500 V 1200 1300 hp 900 1000 kW at 690 V 525 690 V NOTE The F enclosures ...

Page 25: ...id to place the adjustable frequency drive in position A Torx T50 tool is needed to install the E1 enclosure in IP21 and IP54 enclosure types 3 3 2 General Considerations Space Ensure proper space above and below the adjustable frequency drive to allow airflow and cable access In addition space in front of the unit must be allowed to be able to open the panel door Figure 3 8 Space in front of IP21...

Page 26: ...rminal positions into consideration when you design for cable access Figure 3 10 Position of power connections D3 D4 enclosure Figure 3 11 Position of power connections with disconnect switch D1 D2 enclosure 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 14 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 27: ...1 8 300 11 8 293 11 5 293 11 5 G 222 8 7 226 8 9 215 8 4 218 8 6 H 139 5 4 142 5 6 131 5 2 135 5 3 I 55 2 2 59 2 3 48 1 9 51 2 0 J 354 13 9 361 14 2 347 13 6 354 13 9 K 284 11 2 277 10 9 277 10 9 270 10 6 L 334 13 1 334 13 1 326 12 8 326 12 8 M 250 9 8 250 9 8 243 9 6 243 9 6 N 167 6 6 167 6 6 159 6 3 159 6 3 O 261 10 3 260 10 3 261 10 3 261 10 3 P 170 6 7 169 6 7 170 6 7 170 6 7 Q 120 4 7 120 4 7...

Page 28: ...cable access Figure 3 12 IP21 NEMA Type 1 and IP54 NEMA Type 12 enclosure power connection positions Figure 3 13 IP21 NEMA type 1 and IP54 NEMA type 12 enclosure power connection positions detail B 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 16 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 29: ...ect switch Terminal locations E2 Give thought to the following terminal positions when designing the cable access Figure 3 15 IP00 enclosure power connection positions VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 17 3 ...

Page 30: ... Consider the optimum position of the adjustable frequency drive for ensuring easy installation of the cables Each terminal allows use of up to 4 cables with cable lugs or use of standard box lug Ground is connected to relevant termination point in the drive 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 18 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 31: ...and F2 consist of an inverter cabinet on the right and rectifier cabinet on the left The F3 and F4 have an additional options cabinet left of the rectifier cabinet The F3 is an F1 with an additional options cabinet The F4 is an F2 with an additional options cabinet VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 19 3 ...

Page 32: ...1 Earth ground bar 2 Motor terminals 3 Brake terminals Terminal locations F2 F4 enclosures Figure 3 20 Terminal locations Inverter cabinet F2 and F4 front left and right side view 1 Earth ground bar 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 20 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 33: ... 3 21 Terminal locations Rectifier Left side front and right side view 1 Loadshare Terminal 2 Earth ground bar 3 Loadshare Terminal VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 21 3 ...

Page 34: ... enclosures Figure 3 22 Terminal locations Options cabinet left side front and right side view 1 Earth ground bar 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 22 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 35: ...e air conditioning requirements of the facility Please see Installation of Duct Cooling Kit in Rittal enclosures for further information Back cooling The backchannel air can also be vented in and out the back of a Rittal TS8 enclosure This offers a solution where the backchannel could take air from outside the facility and return the heat losses outside the facility thus reducing air conditioning ...

Page 36: ...d it will run for a minimum of 10 minutes 3 3 7 Installation on the wall IP21 NEMA 1 and IP54 NEMA 12 Units This only applies to D1 and D2 enclosures Thought must be given to where the unit should be installed Take the relevant points into consideration before you select the final installation site Clearance space for cooling Clearance for opening the door Cable entry clearance from the bottom Mar...

Page 37: ... the drawing The connector plate must be fitted to the adjustable frequency drive to ensure the specified degree of protection as well as ensuring proper cooling of the unit If the connector plate is not mounted it may trip the unit Enclosure D1 D2 Enclosure E1 Cable entries viewed from the bottom of the adjustable frequency drive 1 Line power side 2 Motor side VLT Automation Drive FC 300 Instruct...

Page 38: ...re F4 F1 F4 Cable entries viewed from the bottom of the adjustable frequency drive 1 Place conduits in marked areas 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 26 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 39: ...djustable frequency drive is placed on the pedestal 3 3 9 IP21 Drip shield installation D1 and D2 enclosure To comply with the IP21 rating a separate drip shield is to be installed as explained below Remove the two front screws Insert the drip shield and replace the screws Torque the screws to 5 6 Nm 50 in lbs Figure 3 26 Install the drip shield VLT Automation Drive FC 300 Instruction Manual High ...

Page 40: ... frame mounting of the panel see Rittal TS8 catalog for details The duct work cooling kits listed in the table below are suitable for use only with IP 00 chassis adjustable frequency drives in Rittal TS8 IP 20 and UL and NEMA 1 and IP 54 and UL and NEMA 12 enclosures For the E2 enclosures it is important to mount the plate at the absolute rear of the Rittal enclosure due to the weight of the adjus...

Page 41: ...ion 3 4 2 Outside installation NEMA 3R kit for Rittal enclosures This section is for the installation of NEMA 3R kits available for the VLT series drive frames D3 D4 and E2 These kits are designed and tested to be used with IP00 chassis versions of these frames in Rittal TS8 NEMA 3R or NEMA 4 enclosures The NEMA 3R enclosure is a dust proof rain proof ice resistant outdoor enclosure The NEMA 4 enc...

Page 42: ... material Torque requirements 1 M5 screws nuts torque to 20 in lbs 2 3 N M 2 M6 screws nuts torque to 35 in lbs 3 9 N M 3 M10 nuts torque to 170 in lbs 20 N M 4 T25 Torx screws torque to 20 in lbs 2 3 N M NOTE Please see the instructions 175R5922 for further information 3 4 3 Installation on pedestal This section describes the installation of a pedestal unit available for the VLT series adjustable...

Page 43: ...arts Instruction Manual Figure 3 29 Mount the drive onto pedestal Install the pedestal on the floor Fixing holes are to be drilled according to this figure Figure 3 30 Drill master for fixing holes in floor Mount the drive on the pedestal and using the enclosed bolts attach it to the pedestal as shown in the illustration Figure 3 31 Mounting the drive to the pedestal VLT Automation Drive FC 300 In...

Page 44: ...76F8446 D2 All D2 power sizes 176F8443 176F8441 176F8445 176F8449 176F8447 E1 FC 102 202 450 hp 315 kW FC 302 335 hp 250 kW 176F0253 176F0255 176F0257 176F0258 176F0260 FC 102 202 500 600 hp 355 450 kW FC 302 450 550 hp 315 400 kW 176F0254 176F0256 176F0257 176F0259 176F0262 525 600 V 525 690 V Fuses Disconnect Fuses RFI RFI Fuses RFI Disconnect Fuses D1 FC102 100 hp 75 kW FC202 60 125 hp 45 90 kW...

Page 45: ...tion It is recommended that the disconnect switch be removed from the input plate for easier installation and then be reinstalled on the input plate after the input plate has been installed on the drive NOTE For further information please see the Instruction Sheet 175R5795 3 4 5 Installation of Line Power Shield for VLT Drives This section is for the installation of a line power shield for the FC ...

Page 46: ...automation technology users in process industries primarily in the chemical and pharmaceutical industries in Germany Selection of this option provides terminals organized and labeled to the specifications of the NAMUR standard for drive input and output terminals RCM Residual Current Monitor Designed for monitoring residual leakage current to ground on supply line power TN and TT systems the RCM r...

Page 47: ...ic hardware Diagnostics include a dry DC ok contact a green DC ok LED and a red overload LED External Temperature Monitoring Designed for monitoring the temperatures of external system components such as the motor windings and or bearings Eight signal inputs are each brought to individual modules each configurable for a different type of signal Modules can communicate with one another and can be m...

Page 48: ...cifications for correct dimensioning of motor cable cross section and length Shielding of cables Avoid installation with twisted shield ends pigtails as they reduce the shielding effect at higher frequencies They spoil the shielding effect at higher frequencies If it is necessary to break the shield to install a motor isolator or motor contactor the shield must be continued at the lowest possible ...

Page 49: ...ound Connection NOTE In motors without phase insulation paper or other in sulation reinforcement suitable for operation with volt age supply such as an adjustable frequency drive fit a sine wave filter on the output of the adjustable fre quency drive Figure 3 32 Compact IP 21 NEMA 1 and IP 54 NEMA 12 enclosure D1 VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 2...

Page 50: ...P 54 NEMA 12 with disconnect fuse and RFI filter enclosure D2 Figure 3 34 Compact IP 00 Chassis enclosure D3 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 38 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 51: ...f ground terminals IP00 D enclosures Figure 3 37 Position of ground terminals IP21 NEMA type 1 and IP54 NEMA type 12 NOTE D2 and D4 shown as examples D1 and D3 are equivalent VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 39 3 ...

Page 52: ...P 54 NEMA 12 enclosure E1 Figure 3 39 Compact IP 00 Chassis with disconnect fuse and RFI filter enclosure E2 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 40 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 53: ...Figure 3 40 Position of ground terminals IP00 E enclosures VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 41 3 ...

Page 54: ...tput Taps Temp Switch 106 104 105 2 Manual Motor Starters 3 30 A Fuse Protected Power Terminals 4 Line R S T L1 L2 L3 5 Load sharing DC DC 88 89 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 42 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 55: ...re Monitoring 2 AUX Relay 01 02 03 04 05 06 3 NAMUR 4 AUX Fan 100 101 102 103 L1 L2 L1 L2 5 Brake R R 81 82 6 Motor U V W 96 97 98 T1 T2 T3 VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 43 3 ...

Page 56: ...re Monitoring 2 AUX Relay 01 02 03 04 05 06 3 NAMUR 4 AUX Fan 100 101 102 103 L1 L2 L1 L2 5 Brake R R 81 82 6 Motor U V W 96 97 98 T1 T2 T3 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 44 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 57: ...nclosure F3 and F4 1 Pilz Relay Terminal 2 RCD or IRM Terminal 3 Line power R S T 91 92 93 L1 L2 L3 VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 45 3 ...

Page 58: ...as extra protection provided that local safety regulations are complied with In the case of a ground fault a DC component may develop in the fault current If ELCB relays are used local regulations must be observed Relays must be suitable for protection of 3 phase equipment with a bridge rectifier and for a brief discharge on power up See also the section Special Conditions in the Design Guide 3 6 ...

Page 59: ...and F4 Line Power Motor 19 Nm 168 in lbs M10 Load sharing Brake Regen 19 Nm 168 in lbs 9 5 Nm 84 in lbs 19 Nm 168 in lbs M10 M8 M10 Table 3 3 Torque for terminals 3 6 6 Shielded Cables It is important that shielded and armored cables are connected properly to ensure high EMC immunity and low emissions Connection can be made using either cable connectors or clamps EMC cable connectors Generally ava...

Page 60: ...f wires attached to both inverter module terminals The cables are recommended to be equal length between the inverter module terminals and the first common point of a phase The recommended common point is the motor terminals Recommended F2 F4 connections Motor phase cable quantities should be 3 6 9 or 12 multiples of 3 to obtain equal amount of wires attached to each inverter module terminal The w...

Page 61: ...re Recommendations Requirements The brake resistor s must be connected to the brake terminals in each inverter module 3 6 9 Load Sharing Only extended with letter D in position 21 of the typecode Terminal No Function 88 89 Load sharing The connection cable must be shielded and the max length from the adjustable frequency drive to the DC bar is limited to 82 feet 25 meters Load sharing enables link...

Page 62: ...inal to the right of terminal 93 Terminal No Function 91 92 93 94 Line power R L1 S L2 T L3 Ground Earth Check the nameplate to ensure that the line voltage of the adjustable frequency drive matches the power supply of your plant Ensure that the power supply can supply the necessary current to the adjustable frequency drive If the unit is without built in fuses ensure that the appropriate fuses ha...

Page 63: ...Provide overload protection to avoid fire hazard due to overheating of the cables in the installation The adjustable frequency drive is equipped with internal overcurrent protection that can be used for upstream overload protection UL applications excluded See par 4 18 Moreover fuses or circuit breakers can be used to provide the overcurrent protection in the installation Overcurrent protection mu...

Page 64: ...315 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 P355 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 P400 170M6013 900 A 700 V 6 9URD33D08A0900 20 630 32 900 Table 3 6 E enclosures 380 500 V Size Type Bussmann PN Rating Ferraz Siba P355 170M4017 700 A 700 V 6 9URD31D08A0700 20 610 32 700 P400 170M4017 700 A 700 V 6 9URD31D08A0700 20 610 32 700 P500 170M6013 900 A 700 V 6 9URD33D08A0900...

Page 65: ...osures Inverter module DC Link Fuses 525 690 V 170M fuses from Bussmann shown use the 80 visual indicator TN 80 Type T 110 or TN 110 Type T indicator fuses of the same size and amperage may be substituted for external use Suitable for use on a circuit capable of delivering not more than 100 000 rms symmetrical amperes 500 600 690 Volts maximum when protected by the above fuses Circuit Breaker Tabl...

Page 66: ...ncy drive will stop braking The motor will start coasting A KLIXON switch must be installed that is normally closed If this function is not used 106 and 104 must be short circuited together 3 6 15 Control cable routing Tie down all control wires to the designated control cable routing as shown in the picture Remember to connect the shields properly to ensure optimum electrical immunity Serial comm...

Page 67: ...s been connected however there will be no tripping Use 24 V DC supply of type PELV to ensure correct galvanic isolation type PELV on the control terminals of the adjustable frequency drive 3 6 16 Access to Control Terminals All terminals to the control cables are located beneath the LCP They are accessed by opening the door of the IP21 54 version or removing the covers of the IP00 version 3 6 17 E...

Page 68: ...1 2 3 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 56 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 69: ...ration Default coast inverse Terminal 37 Safe stop 3 7 2 Pulse Start Stop Terminal 18 Par 5 10 9 Latched start Terminal 27 Par 5 12 6 Stop inverse Terminal 37 Safe stop VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U2 22 VLT is a registered Danfoss trademark 3 57 3 ...

Page 70: ... x02 x series type 3 7 4 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analog input 53 default Terminal 53 Low Voltage 0 Volt Terminal 53 High Voltage 10 Volt Terminal 53 Low Ref Feedback 0 RPM Terminal 53 High Ref Feedback 1500 RPM Switch S201 OFF U 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 58 MG 33 U2 22 VLT is a registered ...

Page 71: ...pending on installation result in 50 60 Hz ground loops due to noise from line power supply cables If this occurs it may be necessary to break the shield or insert a 100 nF capacitor between shield and chassis The digital and analog in and outputs must be connected separately to the adjustable frequency drive common inputs terminal 20 55 39 to avoid ground currents from both groups to affect other...

Page 72: ...e wires as described in the Instruction Manual for the adjustable frequency drive Remember to connect the shields properly to ensure optimum electrical immunity 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 3 60 MG 33 U2 22 VLT is a registered Danfoss trademark 3 ...

Page 73: ...ctrical terminals in section Electrical Installation Default setting S201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF When changing the function of S201 S202 or S801 be careful not to force the switch over It is recommended to remove the fixture cradle when operating the switches The switches must not be operated while the adjustable frequency drive is powered VLT Aut...

Page 74: ...l Speed par 1 25 Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance The AMA measures the values from the motor model equivalent diagram 1 Connect terminal 37 to terminal 12 if terminal 37 is available 2 Connect terminal 27 to terminal 12 or set par 5 12 to No function par 5 12 0 3 Activate the AMA par 1 29 4 Choose between complete or reduced AMA I...

Page 75: ...nce par 3 03 Table 3 13 Set up the desired limits for speed and ramp time Motor Speed Low Limit par 4 11 or 4 12 Motor Speed High Limit par 4 13 or 4 14 Ramp up Time 1 s par 3 41 Ramp down Time 1 s par 3 42 3 10 Additional Connections 3 10 1 Mechanical Brake Control In hoisting lowering applications it is necessary to be able to control an electro mechanical brake Control the brake using any relay...

Page 76: ...ys circuit breakers are not suitable for pro tection Problems may arise at start and at low RPM values if motor sizes are widely different because small motors relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values 3 10 3 Motor Thermal Protection The electronic thermal relay in the adjustable frequency drive has received UL approval for single moto...

Page 77: ...played in a graphical display which can show up to five items of operating data while displaying Status Display lines a Status line Status messages displaying icons and graphics b Line 1 2 Operator data lines displaying data defined or chosen by the user By pressing the Status key up to one extra line can be added c Status line Status messages displaying text 4 1 2 How to Program on the Numerical ...

Page 78: ...f terminal default is Coast inverse it is possible to change this setting to No function No connection to terminal 27 is then needed for running AMA 1 29 Automatic Motor Adaptation Set desired AMA function Enabling complete AMA is recom mended 3 02 Minimum reference Set the minimum speed of the motor shaft 3 03 Maximum Reference Set the maximum speed of the motor shaft 3 41 Ramp1 up time Set the r...

Page 79: ...ackage 2 40 Japanese Part of Language package 2 41 Turkish Part of Language package 4 42 Traditional Chinese Part of Language package 2 43 Bulgarian Part of Language package 3 44 Serbian Part of Language package 3 45 Romanian Part of Language package 3 46 Hungarian Part of Language package 3 47 Czech Part of Language package 3 48 Polish Part of Language package 4 49 Russian Part of Language packag...

Page 80: ...Enter the nominal motor current value from the motor nameplate data This data is used for cal culating motor torque motor thermal protection etc This parameter cannot be adjusted while the motor is running 1 25 Motor Nominal Speed Range Function Size rela ted 100 60 000 rpm Enter the nominal motor speed value from the motor nameplate data This data is used for calcu lating automatic motor compensa...

Page 81: ...n reactance Xh FC 301 The complete AMA does not include Xh measurement for the FC 301 Instead the Xh value is determined from the motor database Par 1 35 Main Reactance Xh may be adjusted to obtain optimal start performance 2 Enable reduced AMA Performs a reduced AMA of the stator resistance Rs in the system only Select this option if an LC filter is used between the drive and the motor Note For t...

Page 82: ...ration time from 0 RPM to the synchronous motor speed nS Choose a ramp up time such that the output current does not exceed the current limit in par 4 18 during ramping The value 0 00 corresponds to 0 01 sec in speed mode See ramp down time in par 3 42 Par 3 41 tacc s x ns RPM Δ ref RPM 3 42 Ramp 1 Ramp down Time Range Function Size related 0 01 3600 00 s Enter the ramp down time i e the decelerat...

Page 83: ... reading to and from the adjustable frequency drive Conv index 100 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor 1 1 60 1000000 100000 10000 1000 100 10 1 0 1 0 01 0 001 0 0001 0 00001 0 000001 Data type Description Type 2 Integer 8 Int8 3 Integer 16 Int16 4 Integer 32 Int32 5 Unsigned 8 Uint8 6 Unsigned 16 Uint16 7 Unsigned 32 Uint32 9 Visible String VisStr 33 Normalized value 2 bytes N2 35 Bit sequen...

Page 84: ... Digital inputs and outputs includes relay controls 6 xx Analog inputs and outputs 7 xx Controls setting parameters for speed and process controls 8 xx Communication and option parameters setting of FC RS485 and FC USB port parameters 9 xx Profibus parameters 10 xx DeviceNet and CAN Serial Communication parameters 13 xx Smart Logic Control parameters 14 xx Special function parameters 15 xx Drive i...

Page 85: ...s TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE 0 Uint16 0 3 LCP Cust Readout 0 30 Unit for User defined Readout 0 None All set ups TRUE Uint8 0 31 Min Value of User defined Readout 0 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 32 Max Value of User defined Readout 100 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 4 LCP Keypad 0 40 Hand on Key on LCP 1 Enabled All set ups TR...

Page 86: ...SE Uint8 1 3 Addl Motor Data 1 30 Stator Resistance Rs ExpressionLimit All set ups FALSE 4 Uint32 1 31 Rotor Resistance Rr ExpressionLimit All set ups FALSE 4 Uint32 1 33 Stator Leakage Reactance X1 ExpressionLimit All set ups FALSE 4 Uint32 1 34 Rotor Leakage Reactance X2 ExpressionLimit All set ups FALSE 4 Uint32 1 35 Main Reactance Xh ExpressionLimit All set ups FALSE 4 Uint32 1 36 Iron Loss Re...

Page 87: ...ALSE Uint8 1 74 Start Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 1 75 Start Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 1 76 Start Current 0 00 A All set ups TRUE 2 Uint32 1 8 Stop Adjustments 1 80 Function at Stop 0 Coast All set ups TRUE Uint8 1 81 Min Speed for Function at Stop RPM ExpressionLimit All set ups TRUE 67 Uint16 1 82 Min Speed for Function at Stop Hz ExpressionLimit...

Page 88: ...ps TRUE Uint8 2 15 Brake Check 0 Off All set ups TRUE Uint8 2 16 AC Brake Max Current 100 0 All set ups TRUE 1 Uint32 2 17 Over voltage Control 0 Disabled All set ups TRUE Uint8 2 2 Mechanical Brake 2 20 Release Brake Current ImaxVLT P1637 All set ups TRUE 2 Uint32 2 21 Activate Brake Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 2 22 Activate Brake Speed Hz ExpressionLimit All set ups TRUE...

Page 89: ...set ups TRUE Uint8 3 19 Jog Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 40 Ramp 1 Type 0 Linear All set ups TRUE Uint8 3 41 Ramp 1 Ramp up Time ExpressionLimit All set ups TRUE 2 Uint32 3 42 Ramp 1 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3 45 Ramp 1 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 46 Ramp 1 S ramp Ratio at Accel End 50 All set ups TR...

Page 90: ...p 4 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3 75 Ramp 4 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 76 Ramp 4 S ramp Ratio at Accel End 50 All set ups TRUE 0 Uint8 3 77 Ramp 4 S ramp Ratio at Decel Start 50 All set ups TRUE 0 Uint8 3 78 Ramp 4 S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 8 Other Ramps 3 80 Jog Ramp Time ExpressionLimit All set ups TRUE 2 U...

Page 91: ... Speed Error 300 RPM All set ups TRUE 67 Uint16 4 32 Motor Feedback Loss Timeout 0 05 s All set ups TRUE 2 Uint16 4 5 Adj Warnings 4 50 Warning Current Low 0 00 A All set ups TRUE 2 Uint32 4 51 Warning Current High ImaxVLT P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 Uint16 4 54 Warning...

Page 92: ...p 1 Safe Stop Alarm 1 set up TRUE Uint8 5 20 Terminal X46 1 Digital Input 0 No operation All set ups TRUE Uint8 5 21 Terminal X46 3 Digital Input 0 No operation All set ups TRUE Uint8 5 22 Terminal X46 5 Digital Input 0 No operation All set ups TRUE Uint8 5 23 Terminal X46 7 Digital Input 0 No operation All set ups TRUE Uint8 5 24 Terminal X46 9 Digital Input 0 No operation All set ups TRUE Uint8 ...

Page 93: ...utput 5 60 Terminal 27 Pulse Output Variable null All set ups TRUE Uint8 5 62 Pulse Output Max Freq 27 ExpressionLimit All set ups TRUE 0 Uint32 5 63 Terminal 29 Pulse Output Variable null All set ups x TRUE Uint8 5 65 Pulse Output Max Freq 29 ExpressionLimit All set ups x TRUE 0 Uint32 5 66 Terminal X30 6 Pulse Output Variable null All set ups TRUE Uint8 5 68 Pulse Output Max Freq X30 6 Expressio...

Page 94: ...erenceFeedbackUnit All set ups TRUE 3 Int32 6 35 Term X30 11 High Ref Feedb Value ExpressionLimit All set ups TRUE 3 Int32 6 36 Term X30 11 Filter Time Constant 0 001 s All set ups TRUE 3 Uint16 6 4 Analog Input 4 6 40 Terminal X30 12 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 41 Terminal X30 12 High Voltage 10 00 V All set ups TRUE 2 Int16 6 44 Term X30 12 Low Ref Feedb Value 0 ReferenceFeedba...

Page 95: ...tion All set ups TRUE Uint8 7 22 Process CL Feedback 2 Resource 0 No function All set ups TRUE Uint8 7 3 Process PID Ctrl 7 30 Process PID Normal Inverse Control 0 Normal All set ups TRUE Uint8 7 31 Process PID Anti Windup 1 On All set ups TRUE Uint8 7 32 Process PID Controller Start Value 0 RPM All set ups TRUE 67 Uint16 7 33 Process PID Proportional Gain 0 01 N A All set ups TRUE 2 Uint16 7 34 P...

Page 96: ...RUE 0 Uint8 8 32 FC Port Baud Rate 2 9600 Baud 1 set up TRUE Uint8 8 35 Minimum Response Delay 10 ms All set ups TRUE 3 Uint16 8 36 Max Response Delay 5000 ms 1 set up TRUE 3 Uint16 8 37 Max Inter Char Delay 25 ms 1 set up TRUE 3 Uint16 8 4 FC MC protocol set 8 40 Telegram selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All set ups TRUE Uint8 8 ...

Page 97: ... baud rate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 Status Word 1 0 N A All set ups TRUE 0 V2 9 71 Profibus Save Data Values 0 Off All set ups TRUE Uint8 9 72 ProfibusDriveReset 0 No action 1 set up FALSE Uint8 9 80 Defined Parameters 1 0 N A All...

Page 98: ...0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALSE 0 Uint16 10 21 COS Filter 2 0 N A All set ups FALSE 0 Uint16 10 22 COS Filter 3 0 N A All set ups FALSE 0 Uint16 10 23 COS Filter 4 0 N A All set ups FALSE 0 Uint16 10 3 Parameter Access 10 30 Array Index 0 N A 2 set ups TRUE 0 Uint8 10 31 Store Data Values 0 Off All ...

Page 99: ... ExpressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule Operator 1 null 2 set ups TRUE Uint8 13 42 Logic Rule Boolean 2 null 2 set ups TRUE Uint8 13 43 Logic Rule Operator 2 null 2 set ups TRUE Uint8 13 44 Logic Rule Boolean 3 null 2 set ups TRUE Uint8 1...

Page 100: ...e 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Contr Integration Time 0 020 s All set ups FALSE 3 Uint16 14 4 Energy Optimizing 14 40 VT Level 66 All set ups FALSE 0 Uint8 14 41 AEO Minimum Magnetization 40 All set ups TRUE 0 Uint8 14 42 Minimum AEO Frequency 10 Hz All set ups TRUE 0 Uint8 14 43 Mot...

Page 101: ...5 22 Historic Log Time 0 ms All set ups FALSE 3 Uint32 15 3 Fault Log 15 30 Fault Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Fault Log Value 0 N A All set ups FALSE 0 Int16 15 32 Fault Log Time 0 s All set ups FALSE 0 Uint32 15 4 Drive Identification 15 40 FC Type 0 N A All set ups FALSE 0 VisStr 6 15 41 Power Section 0 N A All set ups FALSE 0 VisStr 20 15 42 Voltage 0 N A All set ups FA...

Page 102: ...s FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 76 Option in Slot C1 0 N A All set ups FALSE 0 VisStr 30 15 77 Slot C1 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 9 Parameter Info 15 92 Defined Parameters 0 N A All se...

Page 103: ...or temperature 0 C All set ups FALSE 100 Int16 16 20 Motor Angle 0 N A All set ups TRUE 0 Uint16 16 22 Torque 0 All set ups FALSE 0 Int16 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 32 Brake Energy s 0 000 kW All set ups FALSE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups FALSE 0 Uint32 16 34 Heatsink Temp 0 C All set ups FALSE 100 Uint8 16 35 Inverter Therma...

Page 104: ...ounter B 0 N A All set ups TRUE 0 Int32 16 74 Prec Stop Counter 0 N A All set ups TRUE 0 Uint32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups FALSE 3 Int32 16 77 Analog Out X30 8 mA 0 000 N A All set ups FALSE 3 Int16 16 78 Analog Out X45 1 mA 0 000 N A All set ups FALSE 3 Int16 16 79 Analog Out X45 3 mA 0 000 N A All set ups FALSE 3 Int16 ...

Page 105: ...t16 17 26 SSI Data Format 0 Gray code All set ups FALSE Uint8 17 34 HIPERFACE Baud rate 4 9600 All set ups FALSE Uint8 17 5 Resolver Interface 17 50 Poles 2 N A 1 set up FALSE 0 Uint8 17 51 Input Voltage 7 0 V 1 set up FALSE 1 Uint8 17 52 Input Frequency 10 0 kHz 1 set up FALSE 2 Uint8 17 53 Transformation Ratio 0 5 N A 1 set up FALSE 1 Uint8 17 59 Resolver Interface 0 Disabled All set ups FALSE U...

Page 106: ...0 m 2 set ups TRUE 0 Uint16 32 39 Encoder Monitoring 0 Off 2 set ups TRUE Uint8 32 40 Encoder Termination 1 On 2 set ups TRUE Uint8 32 5 Feedback Source 32 50 Source Slave 2 Encoder 2 2 set ups TRUE Uint8 32 6 PID Controller 32 60 Proportional factor 30 N A 2 set ups TRUE 0 Uint32 32 61 Derivative factor 0 N A 2 set ups TRUE 0 Uint32 32 62 Integral factor 0 N A 2 set ups TRUE 0 Uint32 32 63 Limit ...

Page 107: ...er Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 22 Slave Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 23 Start Behavior for Marker Sync 0 Start Function 1 2 set ups TRUE Uint16 33 24 Marker Number for Fault 10 N A 2 set ups TRUE 0 Uint16 33 25 Marker Number for Ready 1 N A 2 set ups TRUE 0 Uint16 33 26 Velocity Filter 0 us 2 set ups TRUE 6 Int32 33 27 Offset Filter Time 0 m...

Page 108: ... ups TRUE Uint8 33 62 Terminal X59 2 Digital Input 0 No function 2 set ups TRUE Uint8 33 63 Terminal X59 1 Digital Output 0 No function 2 set ups TRUE Uint8 33 64 Terminal X59 2 Digital Output 0 No function 2 set ups TRUE Uint8 33 65 Terminal X59 3 Digital Output 0 No function 2 set ups TRUE Uint8 33 66 Terminal X59 4 Digital Output 0 No function 2 set ups TRUE Uint8 33 67 Terminal X59 5 Digital O...

Page 109: ... 28 PCD 8 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 29 PCD 9 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 30 PCD 10 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 4 Inputs Outputs 34 40 Digital Inputs 0 N A All set ups TRUE 0 Uint16 34 41 Digital Outputs 0 N A All set ups TRUE 0 Uint16 34 5 Process Data 34 50 Actual Position 0 N A All set ups TRUE 0 Int32 34 51 Commanded Position 0 N ...

Page 110: ...4 How to Program VLT Automation Drive FC 300 Instruction Manual High Power 4 34 MG 33 U2 22 VLT is a registered Danfoss trademark 4 ...

Page 111: ...times 0 01 3600 sec Voltage and power dependent Torque characteristics Starting torque Constant torque maximum 160 for 60 sec Starting torque maximum 180 up to 0 5 sec Overload torque Constant torque maximum 160 for 60 sec Starting torque Variable torque maximum 110 for 60 sec Overload torque Variable torque maximum 110 for 60 sec Percentage relates to the nominal torque Digital inputs Programmabl...

Page 112: ...tions in the Design Guide Analog inputs Number of analog inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 10 10 V scaleable Input resistance Ri approx 10 kΩ Max voltage 20 V Current mode Switch S201 switch S202 ON I Current level 0 4 to 20 mA scaleable Input resistance Ri approx 200 Ω Max curren...

Page 113: ...t The analog output is galvanically isolated from the supply voltage PELV and other high voltage terminals Control card 24 V DC output Terminal number 12 13 Output voltage 24 V 1 3 V Max load 200 mA The 24 V DC supply is galvanically isolated from the supply voltage PELV but has the same potential as the analog and digital inputs and outputs Control card 10 V DC output Terminal number 50 Output vo...

Page 114: ...rminals flexible wire with cable end sleeves 0 0016 in 2 1 mm2 18 AWG Maximum cross section to control terminals flexible wire with cable end sleeves with collar 0 00078 in 2 0 5 mm2 20 AWG Minimum cross section to control terminals 0 0039 in 2 0 25 mm2 24 AWG Control card performance Scan interval 1 ms Control characteristics Resolution of output frequency at 0 1000 Hz 0 003 Hz Repeat accuracy of...

Page 115: ...uency drive is protected against short circuits on motor terminals U V W If a line phase is missing the adjustable frequency drive trips or issues a warning depending on the load Monitoring of the intermediate circuit voltage ensures that the adjustable frequency drive trips if the intermediate circuit voltage is too low or too high The adjustable frequency drive constantly checks for critical int...

Page 116: ...s KVA at 460 V KVA 127 151 151 191 191 241 241 288 288 353 Continuous KVA at 500 V KVA 139 165 165 208 208 262 262 313 313 384 Max input current Continuous at 400 V A 171 204 204 251 251 304 304 381 381 463 Continuous at 460 500 V A 154 183 183 231 231 291 291 348 348 427 Max cable size line power motor brake and load share mm2 AWG2 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 185 2 x 350 mcm 2 x 185 2 x 350...

Page 117: ...0 540 582 Continuous KVA at 500 V KVA 384 468 468 511 511 587 587 632 Max input current Continuous at 400 V A 472 590 590 647 647 733 684 787 Continuous at 460 500 V A 436 531 531 580 580 667 667 718 Max cable size line pow er motor and load share mm2 AWG2 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG2 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2...

Page 118: ... 460 V KVA 582 621 621 709 709 837 837 924 924 1100 1100 1219 Continuous KVA at 500 V KVA 632 675 675 771 771 909 909 1005 1005 1195 1195 1325 Max input current Continuous at 400 V A 779 857 857 964 964 1090 1090 1227 1227 1422 1422 1675 Continuous at 460 500 V A 711 759 759 867 867 1022 1022 1129 1129 1344 1344 1490 Max cable size motor mm2 AWG2 8x150 8x300 mcm 12x150 12x300 mcm Max cable size li...

Page 119: ...ut current Continuous at 690 V A 50 58 58 77 77 87 87 109 109 128 Max cable size line power motor load share and brake mm2 AWG 2x70 2x2 0 Max external pre fuses A 1 125 160 200 200 250 Estimated power loss at rated max load W 4 1355 1458 1459 1717 1721 1913 1913 2262 2264 2662 Weight enclosureIP21 IP 54 kg 96 Weight enclosureIP00 kg 82 Efficiency4 0 97 0 97 0 98 0 98 0 98 Output frequency 0 600 Hz...

Page 120: ...191 241 241 289 Continuous KVA at 690 V KVA 157 185 185 229 229 289 289 347 Max input current Continuous at 550 V A 130 158 158 198 198 245 245 299 Continuous at 575 V A 124 151 151 189 189 234 234 286 Continuous at 690 V A 128 155 155 197 197 240 240 296 Max cable size line pow er motor load share and brake mm2 AWG 2 x 70 2 x 2 0 2 x 70 2 x 2 0 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm Max external...

Page 121: ... input current Continuous at 550 V A 299 355 355 408 381 453 Continuous at 575 V A 286 339 339 390 366 434 Continuous at 690 V A 296 352 352 400 366 434 Max cable size line power motor and load share mm2 AWG 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 4 x 240 4 x 500 mcm Max cable size brake mm2 AWG 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm Max external pre fuses A 1 500 550 700 Esti...

Page 122: ... 690 V KVA 490 598 598 681 681 753 Max input current Continuous at 550 V A 413 504 504 574 574 607 Continuous at 575 V A 395 482 482 549 549 607 Continuous at 690 V A 395 482 482 549 549 607 Max cable size line power motor and load share mm2 AWG 4x240 4x500 mcm 4x240 4x500 mcm 4x240 4x500 mcm Max cable size brake mm2 AWG 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm 2 x 185 2 x 350 mcm Max external pre ...

Page 123: ... 1255 Continuous KVA at 690 V KVA 753 872 872 1016 1016 1129 1129 1267 1267 1506 Max input current Continuous at 550 V A 642 743 743 866 866 962 962 1079 1079 1282 Continuous at 575 V A 613 711 711 828 828 920 920 1032 1032 1227 Continuous at 690 V A 613 711 711 828 828 920 920 1032 1032 1227 Max cable size motor mm2 AWG2 8x150 8x300 mcm 12x150 12x300 mcm Max cable size line power mm2 AWG2 8x240 8...

Page 124: ...justable frequency drive and opposite If the switching frequency is increased compared to the default setting the power losses may rise significantly LCP and typical control card power consumptions are included Further options and customer load may add up to 30 W to the losses Though typical only 4 W extra for a fully loaded control card or options for slot A or slot B each Although measurements a...

Page 125: ...r that the alarm is trip locked see also the table on following page Alarms that are trip locked offer additional protection meaning that the line power supply must be switched off before the alarm can be reset After being switched back on the adjustable frequency drive is no longer blocked and may be reset as described above once the cause has been rectified Alarms that are not trip locked can al...

Page 126: ...30 Motor phase U missing X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Soft charge fault X X 34 Serial communication bus fault X X 36 Line failure X X 38 Internal Fault X X 39 Heatsink sensor X X 40 Overload of Digital Output Terminal 27 X 5 00 5 01 41 Overload of Digital Output Terminal 29 X 5 00 5 02 42 Overload of Digital Output On X30 6 X 5 32 42 Overloa...

Page 127: ... 244 Heatsink temp X X X 245 Heatsink sensor X X 246 Pwr card supply X X 247 Pwr card temp X X 248 Illegal PS config X X 250 New spare part X 14 23 251 New Type Code X X Table 6 2 Alarm Warning code list X Depending on parameter 1 Cannot be auto reset via Par 14 20 A trip is the action taken when an alarm has occurred The trip will coast the motor and can be reset by pressing the reset button or m...

Page 128: ...tage Limit Unused 28 10000000 268435456 Option Change Encoder loss Unused 29 20000000 536870912 Drive Initialized Output freq lim Unused 30 40000000 1073741824 Safe Stop A68 PTC 1 Safe Stop A71 Safe Stop W68 PTC 1 Safe Stop W71 Unused 31 80000000 2147483648 Mech brake low Dangerous Failure A72 Extended Status Word Unused Table 6 3 Description of Alarm Word Warning Word and extended Status Word The...

Page 129: ...ustable frequency drive If extended mechanical brake control is selected trip can be reset exter nally ALARM 14 Ground fault There is a discharge from the output phases to ground either in the cable between the adjustable frequency drive and the motor or in the motor itself Turn off the adjustable frequency drive and remove the ground fault ALARM 15 Incomplete hardware A fitted option is not handl...

Page 130: ...mmunication bus fault The serial communication bus on the communication option card is not working WARNING ALARM 36 Line failure This warning alarm is only active if the supply voltage to the adjustable frequency drive is lost and parameter 14 10 is NOT set to OFF Possible correction check the fuses to the adjustable frequency drive ALARM 38 Internal fault When this alarm sounds it may be necessar...

Page 131: ...Digital Output On X30 7 Check the load connected to X30 7 or remove short circuit connection Check parameter 5 33 ALARM 46 Pwr card supply The supply on the power card is out of range WARNING 47 24 V supply low The external 24 V DC backup power supply may be overloaded other wise contact your Danfoss supplier WARNING 48 1 8 V supply low Contact your Danfoss supplier WARNING 49 Speed limit The spee...

Page 132: ... WARNING 82 CSIV parameter error CSIV parameter error WARNING 85 Dang fail PB Profibus Profisafe Error ALARM 91 Analog Input 54 Wrong Settings Switch S202 has to be set in position OFF voltage input when a KTY sensor is connected to analog input terminal 54 ALARM 243 Brake IGBT F enclosure equivalent to fault 27 in D and E enclosures Report value indicates source of the alarm from left 0 3 Inverte...

Page 133: ... 36 Communication Option 6 6 Connector conduit Entry Ip21 nema 1 And Ip54 nema12 3 25 Control Cables 3 60 Control Cables 3 59 Control Card Performance 5 4 Control Card 10 V Dc Output 5 3 Control Card 24 V Dc Output 5 3 Control Card Rs 485 Serial Communication 5 3 Control Card Usb Serial Communication 5 3 Control Characteristics 5 4 Control Terminals 3 55 Cooling 3 23 D Dc Link 6 4 Default Settings...

Page 134: ...l Ip21 nema 1 And Ip54 nema 12 Units 3 24 Insulation Resistance Monitor irm 3 34 Intermediate Circuit 6 4 It Line Power 3 46 K Kit Contents 3 29 Kty Sensor 6 5 L Language 0 01 4 3 Language Package 1 4 3 Language Package 2 4 3 Language Package 3 4 3 Language Package 4 4 3 Leakage Current 2 2 Leds 4 1 Lifting 3 3 Line Connection 3 50 Line Power Supply l1 L2 L3 5 1 Load Sharing 3 49 Local Control Pan...

Page 135: ...er Connections 3 36 Profibus 1 1 Protection 3 51 Protection And Features 5 5 Pulse Start stop 3 57 Pulse encoder Inputs 5 2 R Ramp 1 Ramp down Time 3 42 4 6 Ramp 1 Ramp up Time 3 41 4 6 Rated Power 3 12 Rcm residual Current Monitor 3 34 Receiving The Adjustable Frequency Drive 3 2 Relay Outputs 5 3 Repair Work 2 3 Required Tools 3 31 Residual Current Device 2 2 Rfi Switch 3 46 S Safe Stop 2 4 Safe...

Page 136: ...hing Frequency 3 36 Symbols 1 2 T Terminal Locations 3 16 Terminal Locations D Enclosures 3 14 Torque 3 47 Torque Characteristics 5 1 Torque For Terminals 3 47 U Unintended Start 2 3 Unpacking 3 2 V Voltage Level 5 1 Voltage Reference Via A Potentiometer 3 58 W Warnings 6 1 Wire Access 3 13 Index VLT Automation Drive FC 300 Instruction Manual High Power 7 4 MG 33 U2 22 VLT is a registered Danfoss ...

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