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VLT® 7000 Booster

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Contents

Introduction to Booster

................................................................................. 4

Software version ....................................................................................................... 4

Safety regulations ..................................................................................................... 5

Warning against unintended start ............................................................................. 5

Introduction to Operating Instructions ....................................................................... 7

Control principle ....................................................................................................... 8

AEO - Automatic Energy Optimization ...................................................................... 9

PC software and serial communication ................................................................... 10

Unpacking and ordering a VLT frequency converter ................................................ 11

Type code ordering number string

......................................................................... 11

Ordering form ......................................................................................................... 13

Installation

......................................................................................................... 14

General technical data ............................................................................................ 14

Technical data, mains supply 3 x 380-460V ............................................................ 18

Fuses ..................................................................................................................... 20

Mechanical dimensions .......................................................................................... 21

Mechanical installation ............................................................................................ 23

General information about electrical installation ...................................................... 25

High voltage warning .............................................................................................. 25

Earthing .................................................................................................................. 25

Cables .................................................................................................................... 25

Screened/armoured cables .................................................................................... 25

Extra protection with regard to indirect contact ....................................................... 25

RFI switch .............................................................................................................. 26

High voltage test .................................................................................................... 28

Heat emission from VLT 7000 Booster ................................................................... 28

Ventilation of integrated VLT 7000 Booster ............................................................. 28

EMC-correct electrical installation ........................................................................... 29

Use of EMC-correct cables .................................................................................... 31

Electrical installation - earthing of control cables ..................................................... 32

Electrical installation, enclosures ............................................................................. 33

Tightening-up torque and screw sizes .................................................................... 35

Mains connection ................................................................................................... 35

Motor connection ................................................................................................... 35

Direction of motor rotation ...................................................................................... 36

Motor cables .......................................................................................................... 36

Motor thermal protection ........................................................................................ 37

Earth connection .................................................................................................... 37

DC bus connection ................................................................................................ 37

High-voltage relay ................................................................................................... 37

Control card ........................................................................................................... 37

Electrical installation, control cables ........................................................................ 38

Switches 1-4 .......................................................................................................... 39

Bus connection ...................................................................................................... 39

Programming

.................................................................................................... 40

Control unit LCP ..................................................................................................... 40

Control keys for parameter setup ........................................................................... 40

Indicator lamps ....................................................................................................... 41

Local control .......................................................................................................... 41

MG.70.A1.02 - VLT is a registered Danfoss trademark

Summary of Contents for VLT 7000 Series

Page 1: ...d armoured cables 25 Extra protection with regard to indirect contact 25 RFI switch 26 High voltage test 28 Heat emission from VLT 7000 Booster 28 Ventilation of integrated VLT 7000 Booster 28 EMC cor...

Page 2: ...g order 94 FILO First in last out 95 LRHIMRHO Least running hours in most running hours out 95 Default value for digital input on terminal 18 DI18 95 No of pumps excl AUX pump 95 Wiring diagram mode 1...

Page 3: ...Status messages 110 List of warnings and alarms 112 Aggressive environments 117 Calculation of resulting reference 117 Earth leakage current 118 Extreme running conditions 118 Peak voltage on motor 12...

Page 4: ...Software version 30 00 0 00 1 x These operating instructions can be used for all VLT 7000 Booster frequency converters with software version 30 00 0 00 1 0x The software version number can be seen fr...

Page 5: ...ote The function is initialised at 1 0 x rated motor current and rated motor frequency see parameter 117 Motor thermal protection 6 Do not remove the plugs for the motor and mains supply while the fre...

Page 6: ...electrical parts may be fatal even after the equipment has been disconnected from mains Using VLT 7002 7005 380 460 V wait at least 4 minutes Using VLT 7006 7072 380 460 V wait at least 15 minutes MG...

Page 7: ...the VLT 7000 Booster In addition this section includes a description of how to ensure that the installation of your VLT 7000 Booster is EMC correct Furthermore a list is given of mains and motor conn...

Page 8: ...urrent 3 Intermediate circuit DC voltage 1 35 x mains voltage V 4 Intermediate circuit coils Even out the intermediate circuit voltage and reduce the harmonic current feedback to the mains supply 5 In...

Page 9: ...onverter Using Automatic Energy Optimization AEO you no longer need to calculate or assess the system characteristics of the installation since Danfoss VLT 7000 Booster units guarantee optimum load de...

Page 10: ...r units have a RS 485 port and the FC protocol as standard Using the RS 485 port enables communication e g with a PC A Windows TM program called MCT 10 is available for this purpose It can be used to...

Page 11: ...application range of the unit B Booster Hardware variant The units in the programme are available in the following hardware variants ST Standard unit with or without control unit Most of the types are...

Page 12: ...X X 11 kW 15 HP 7016 X X X X 15 kW 20 HP 7022 X X X X 18 5 kW 25 HP 7027 X X X X 22 kW 30 HP 7032 X X X X 30 kW 40 HP 7042 X X X X 37 kW 50 HP 7052 X X X X 45 kW 60 HP 7062 X X X X 55 kW 75 HP 7072 X...

Page 13: ...VLT 7000 Booster Introduction to Booster Ordering form MG 70 A1 02 VLT is a registered Danfoss trademark 13...

Page 14: ...Max torque 160 for 0 5 sec Acceleration torque 100 Overload torque 110 Control card digital inputs Number of programmable digital inputs 8 Terminal nos 16 17 18 19 27 29 32 33 Voltage level 0 24 V DC...

Page 15: ...ital pulse and analogue outputs No of programmable digital and analogue outputs 2 Terminal nos 42 45 Voltage level at digital pulse output 0 24 V DC Minimum load to ground terminal 39 at digital pulse...

Page 16: ...x error 5 of rated output power Externals Enclosure IP 20 Vibration test 0 7 g RMS 18 1000 Hz random 3 directions for 2 hours IEC 68 2 34 35 36 Max relative humidity 93 2 3 IEC 68 2 3 for storage tran...

Page 17: ...cuts out if the intermediate circuit voltage gets too high or too low If a motor phase is missing the frequency converter cuts out If there is a mains fault the frequency converter is able to carry ou...

Page 18: ...10 Max input current IL N A 380 V 2 8 3 8 5 3 7 0 9 1 12 2 15 0 RMS IL N A 460 V 2 5 3 4 4 8 6 0 8 3 10 6 14 0 Max cable cross section power mm2 AWG 2 4 4 10 4 10 4 10 4 10 4 10 4 10 4 10 Max pre fuse...

Page 19: ...10 8 Max input current IL N A 380 V 24 0 32 0 37 5 44 0 60 0 RMS IL N A 460 V 21 0 27 6 34 0 41 0 53 0 Max cable cross section power IP 20 mm2 AWG 2 4 16 6 16 6 16 6 35 2 35 2 Max pre fuses UL1 A 63 4...

Page 20: ...frequency 0 96 0 96 0 96 Weight IP 20 kg 41 42 43 Power loss at max load W 1275 1571 1851 Enclosure IP 20 1 For type of fuse see section Fuses 2 American Wire Gauge 3 Measured using 30 m screened moto...

Page 21: ...IP 20 380 460 V 7002 7005 395 90 260 384 70 100 A 7006 7011 395 130 260 384 70 100 A IP 20 380 460 V 7002 7005 395 220 160 384 200 100 C 7006 7011 395 220 200 384 200 100 C 7016 7027 560 242 260 540...

Page 22: ...VLT 7000 Booster Mechanical dimensions MG 70 A1 02 VLT is a registered Danfoss trademark 22...

Page 23: ...be ensured that the ambient temperature does not rise above the max temperature stated for the frequency converter and that the 24 hour average temperature is not exceeded The max temperature and 24...

Page 24: ...Bookstyle VLT 7002 7011 380 460 V 100 Installation on a plane vertical surface no spacers Compact all enclosure types VLT 7002 7011 380 460 V 100 Installation on a plane vertical surface no spacers VL...

Page 25: ...e been reduced In order to obtain a low HF impedance use the fastening bolts of the devices as HF connection to the rear plate It is necessary to remove insulating paint or similar from the fastening...

Page 26: ...is set to OFF parameter 407 Switching frequency max is only allowed to be set to factory setting NB The RFI switch is not to be operated with mains supply connected to the unit Check that the mains su...

Page 27: ...VLT 7000 Booster Installation Compact IP 20 VLT 7032 7042 380 460 V Compact IP 20 VLT 7052 7072 380 460 V MG 70 A1 02 VLT is a registered Danfoss trademark 27...

Page 28: ...Booster The quantity of air required for cooling frequency converters can be calculated as follows 1 Add up the values of P for all the frequency converters to be integrated in the same panel The hig...

Page 29: ...Earthing of braided screened armoured control cables Avoid terminating the screen armour with twisted ends pigtails Such a termination increases the high frequency impedance of the screen which reduc...

Page 30: ...VLT 7000 Booster MG 70 A1 02 VLT is a registered Danfoss trademark 30...

Page 31: ...ate ZT by assessing the physical design ZT can be assessed on the basis of the following factors The contact resistance between the individual screen conductors The screen coverage i e the physical ar...

Page 32: ...T If the earth potential between the frequency converter and the PLC etc is different electric noise may occur that will disturb the whole system This problem can be solved by fitting an equalising ca...

Page 33: ...Installation Electrical installation enclosures Bookstyle IP 20 VLT 7002 7011 380 460 V Compact IP 20 VLT 7002 7011 380 460 V Compact IP 20 VLT 7016 7072 380 460 V MG 70 A1 02 VLT is a registered Danf...

Page 34: ...0 Booster Electrical installation power cables Bookstyle IP 20 VLT 7002 7011 380 460 V IP 20 VLT 7016 7072 380 460 V Compact IP 20 VLT 7002 7011 380 460 V MG 70 A1 02 VLT is a registered Danfoss trade...

Page 35: ...ted to terminals 91 92 93 Mains voltage 3 x 380 460 V NB Check that the mains voltage fits the mains voltage of the frequency converter which can be seen from the nameplate See Technical data for corr...

Page 36: ...e complied with the motor cable must be screened unless otherwise stated for the RFI filter in question It is important to keep the motor cable as short as possible so as to reduce the noise level and...

Page 37: ...equency converter will cut out if the leakage currents get too high See RCD instructions MI 66 AX 02 DC bus connection The DC bus terminal is used for DC back up with the intermediate circuit being su...

Page 38: ...y to digital inputs For the 24 V DC to be used for digital inputs switch 4 on the control card must be closed position on 16 33 Digital inputs See parameters 300 307 Digital inputs 20 Ground for digit...

Page 39: ...itches 2 and 3 set to OFF NB Please note that when Switch 4 is in position OFF the external 24 V DC supply is galvanically isolated from the frequency converter Bus connection The serial bus connectio...

Page 40: ...ously During programming all the information required for quick effective parameter Setup of the frequency converter will be displayed As a supplement to the display there are three indicator lamps fo...

Page 41: ...frequency converter receives voltage Local control Underneath the indicator lamps are keys for local control HAND START is used if the frequency converter is to be controlled via the control unit The...

Page 42: ...ariable can be shown in the second display line To be programmed via parameters 007 008 009 and 010 Display read out Status line 4th line 175ZA701 10 40 0Hz 80 0 5 08A 2 15kW SETUP 1 AUTO REMOTE RUNNI...

Page 43: ...operating data names and units of operating data are displayed In the second line operating data 2 remains unchanged When the key is released the different operating data values are shown 175ZA695 10...

Page 44: ...REQUENCY 40 0 Hz AUTO REMOTE RUNNING 80 7 8A 5 9 KW Press briefly USE 40Hz 40 0HzSETUP 1 Display mode IV With remote reference Display mode II Keep the DISPLAY MODE key down 40 0 Hz AUTO REMOTE RUNNIN...

Page 45: ...cel the change Infinitely variable change of numeric data value If the chosen parameter represents a numeric data value a digit is first selected by means of the keys 175ZA699 10 SETUP 1 50 0 Hz FREQU...

Page 46: ...bandwidth 0 100 5 20 703 SBW destage delay Sec 0 3000 10 21 704 SBW stage delay Sec 0 3000 10 22 705 Override bandwidth 0 100 100 Off Off 23 706 Override timer Sec 0 300 10 24 707 Destage by timer Se...

Page 47: ...a Assume parameter 206 Ramp Up Time is set at 60 seconds Change the ramp up time to 100 seconds in accordance with the following procedure 1 Press Quick Menu key 2 Press key until you reach Parameter...

Page 48: ...tching of Setups with the digital inputs or serial communication Setup shifts can be used in systems where one Setup is used during the day and another at night Parameter 003 Copying of Setups enables...

Page 49: ...wnload power independent par 3 if only the power independent parameters are to be downloaded This is used if downloading to a frequency converter that has a different rated power than the one from whe...

Page 50: ...ressure units with 2 and power units with 3 See figure in next column Function Select a unit to be shown in the display in connection with parameter 005 Max value of user defined readout If units such...

Page 51: ...urs that the motor has run since the latest reset in parameter 619 Reset of hours run counter User defined readout is a user defined value calculated on the basis of the present output frequency and u...

Page 52: ...scroll through the available characters The Left and Right arrow keys move the cursor through the line of text To lock in the text press the OK key when the line of text is completed The CANCEL key w...

Page 53: ...start on LCP HAND START BTTN Value Disable DISABLE 0 Enable ENABLE 1 Function This parameter allows selection deselection of the Hand start key on the control panel Description of choice If Disable 0...

Page 54: ...p local control POWER UP ACTION Value Auto restart AUTO RESTART 0 OFF Stop OFF STOP 1 Function Setting of the desired operating mode when the mains voltage is reconnected Description of choice Auto re...

Page 55: ...rocess unit as programmed in parameter 415 Process units See Feedback handling 101 Torque characteristics VT CHARACT Value Automatic Energy Optimisation AEO FUNCTION 0 Parallel motors MULTIPLE MOTORS...

Page 56: ...natively it is possible to set the value for motor power as an infinitely variable value see the procedure for Infinitely variable change of numeric data value 103 Motor voltage UM N MOTOR VOLTAGE Val...

Page 57: ...60 fM N is set in parameter 104 Motor frequency fM N 107 Automatic motor adaptation AMA AUTO MOTOR ADAPT Value Optimisation disable NO AMA 0 Automatic adaptation RUN AMA 1 Automatic adaptation with LC...

Page 58: ...play reads AMA STOP After a reset the frequency converter will be ready to start operation again If the automatic motor adaptation is to be stopped 1 Press the OFF STOP key If there is a fault the dis...

Page 59: ...condensate develops in the motor at stop This function can also be used to evaporate condensed water in the motor The motor preheater is only active during stop Description of choice Select Disable 0...

Page 60: ...or several motors alternate Description of choice Select No protection 0 if no warning or tripping is required when the motor is overloaded Select Thermistor warning 1 if a warning is desired when the...

Page 61: ...equency low limit fMIN MIN FREQUENCY Value 0 0 fMAX 20 HZ Function This is where to select the minimum output frequency Description of choice A value from 0 0 Hz to the Output frequency high limit fMA...

Page 62: ...413 Minimum feedback par 205 RefMAX 0 000 Function The Minimum reference gives the minimum value that can be assumed by the sum of all references The minimum reference is limited by parameter 413 Mini...

Page 63: ...ncy converter automatically extends the ramp down time NB If the function is chosen as Enable 1 the ramp time may be considerably extended in relation to the time set in parameter 207 Ramp down time D...

Page 64: ...uencies Description of choice The bypass bandwidth is equal to the programmed bandwidth frequency This bandwidth will be centered around each bypass frequency 217 Frequency bypass 1 BYPASS FREQ 1 218...

Page 65: ...scription of choice The lower signal limit of the motor frequency fLOW must be programmed within the normal working range of the frequency converter See drawing at parameter 221Warning Low current ILO...

Page 66: ...415 Process units Description of choice The upper signal limit RefHIGH of the reference must be programmed within the normal working range of the frequency converter provided parameter 100 Configurat...

Page 67: ...the required value within the feedback range parameter 413 Minimum feedback FBMIN and 414 Maximum feedback FBMAX factory setting display text value for use in communication via serial communication po...

Page 68: ...Digital inputs it is possible to choose between the different possible functions related to the digital inputs terminals 16 33 The functional options are given in the table on the previous page Descri...

Page 69: ...nction to be linked to terminal 53 Description of choice No operation Is selected if the frequency converter is not to react to signals connected to the terminal Reference Is selected to enable change...

Page 70: ...3 Terminal 54 max scaling Description of choice See description of parameter 308 For reasons of accuracy voltage losses in long signal lines should be compensated for 312 Terminal 54 min scaling AI 54...

Page 71: ...e of the input terminals 53 54 or 60 drops to below 50 of the minimum scaling during a period longer than the preset time the function selected in parameter 318 Function after time out will be activat...

Page 72: ...DRIVE IN AUTO MODE 17 17 Sleep mode SLEEP MODE 18 18 Output frequency lower than fLOW parameter 223 F OUT F LOW 19 19 Output frequency higher than fHIGH parameter 223 F OUT F HIGH 20 20 Out of freque...

Page 73: ...input has been exceeded Hand mode active The output is active when the frequency converter is in Hand mode Auto mode active The output is active when the frequency converter is in Auto mode Sleep mod...

Page 74: ...ponds to the value set in parameter 102 Motor power PM N 320 Terminal 42 output pulse scaling AO 42 PULS SCALE Value 1 32000 Hz 5000 Hz Function This parameter allows scaling of the pulse output signa...

Page 75: ...16 Auto mode active DRIVE IN AUTO MODE 17 17 Sleep mode SLEEP MODE 18 18 Output frequency lower than fLOW parameter 223 F OUT F LOW 19 19 Output frequency higher than fHIGH parameter 224 F OUT F HIGH...

Page 76: ...on previous page Function This output activates a relay switch Relay switch 2 can be used for indicating status and warnings The relay is activated when the conditions for the relevant data values hav...

Page 77: ...5 5 Automatic reset x 10 AUTOMATIC X 10 6 Automatic reset x 15 AUTOMATIC X 15 7 Automatic reset x 20 AUTOMATIC X 20 8 Infinite automatic reset INFINITE AUTOMATIC 9 Function This parameter allows a ch...

Page 78: ...motor Description of choice ASFM 0 guarantees that the maximum switching frequency determined by parameter 407 is used at all times without derating of the frequency converter This is done by monitori...

Page 79: ...cut out will be performed Description of choice Select for how long the frequency converter is to able to keep up with the output current at the current limit ILIM before it cuts out In OFF mode para...

Page 80: ...ers 007 010 as well as in the Display mode In Closed loop the unit is also used as a unit for Minimum Maximum reference and Minimum Maximum feedback as well as Setpoint 1 and Setpoint 2 Description of...

Page 81: ...rter Use the list below to decide which terminal to use and which parameters to program Feedback type Terminal Parameters Pulse 33 307 Voltage 53 54 308 309 310 or 311 312 313 314 Current 60 315 316 B...

Page 82: ...es and a suitable frequency contribution for quick changes This is done in parameter 426 PID Differentiator gain limit Lowpass filter If there are ripple currents voltages on the feedback signal these...

Page 83: ...s activated in parameter 416 Feedback conversion The parameters for feedback handling are active both in closed and open loop modes In open loop the present temperature can be displayed by connecting...

Page 84: ...fferent calculation methods whenever two feedback signals are used Description of choice If Minimum 0 is selected the frequency converter will compare feedback 1 with feedback 2 and regulate on the ba...

Page 85: ...tion even if it is not possible to remove the deviation by regulation NB If Off 0 is selected it will mean that when the deviation changes its prefix the integrator will first have to integrate down f...

Page 86: ...tion changes Used in Closed loop 1 parameter 100 Description of choice Fast regulation can be obtained by means of a long differentiation time However this time may be too long which means that the pr...

Page 87: ...esonance s in the DC link and should then be disabled Typical cases are where a line choke or a passive harmonic filter e g filters AHF005 010 is mounted in the mains supply to the frequency converter...

Page 88: ...in operation The value is saved every hour and when the power supply to the unit is cut off This value cannot be reset Parameter 601 Hours run Gives the number of hours in which the motor has been in...

Page 89: ...orresponds to the bit to the extreme left and to decimal code 128 Terminal 33 corresponds to the bit to the extreme right and to decimal code 1 The table can be used e g for converting a decimal numbe...

Page 90: ...9999 Function This parameter makes it possible to see the value at which a trip occurred The unit of the value depends on the alarm active in parameter 615 Fault log Error code Description of choice T...

Page 91: ...r the light in the display to go out 3 Insert the test plug see preceding column 4 Connect to mains 5 The frequency converter expects the OK key to be pressed the test cannot be run without LCP 6 The...

Page 92: ...er for the VLT type in question Example 1757805 Parameter 624 Nameplate Software version no This gives the present software version number of the unit Example V 1 00 Parameter 625 Nameplate LCP identi...

Page 93: ...HIMRHO DI 18 NO OPERATION 2 7 4 Fixed lead pump No LRHIMRHO DI 18 START 2 7 5 control Yes R78 FILO DI 18 NO OPERATION 2 7 6 Yes R78 FILO DI 18 START 2 7 7 Yes R78 LRHIMRHO DI 18 NO OPERATION 2 7 8 Yes...

Page 94: ...ump control Mode 9 14 This control type makes it possible to circle the VLT between all the pumps in the system Whenever more pump capacity is needed the VLT will switch the lead pump to mains and sta...

Page 95: ...s the averaging of pump running hours Every pump in the system will have a timer in the VLT to count the running hours This is used to select the right pump when staging and destaging so that all pump...

Page 96: ...Wiring diagram mode 1 8 Please notice that the DI18 functionality terminal 18 depends on the mode selection The diagram is specifically made for modes 2 4 6 and 8 MG 70 A1 02 VLT is a registered Danf...

Page 97: ...ler Settings Wiring diagram modes 9 14 Please notice that the DI18 functionality terminal 18 depends on the mode selection The diagram is specifically made for modes 10 12 and 14 MG 70 A1 02 VLT is a...

Page 98: ...enu 18 Par 701 Pump combination Par 701 Pump combination PUMP COMBINATION Value Fixed lead pump control R73 100 Alternating lead pump control 2 PUMPS R71 R74 100 Function The combinations of pumps and...

Page 99: ...74 12 3 PUMPS R71 R76 100 3 pumps controlled by relay R71 R72 R73 R74 R75 R76 13 4 PUMPS R71 R78 100 4 pumps controlled by relay R71 R72 R73 R74 R75 R76 R77 R78 The lead pump is always a 100 capacity...

Page 100: ...s only when the speed is at max frequency If the pressure increases to within the SBW before the timer has elapsed the timer is reset Description of choice Set the SBW stage delay A delay time of 10 s...

Page 101: ...the system pressure has stabilized and normal control established Description of choice Set the timer to a value that allows the system to stabilize after staging The 10 second factory setting is app...

Page 102: ...vershoot and a pressure drop during transition A very low value for the Staging frequency might cause the check valve at the discharge of the lead pump to close during the transition which could add p...

Page 103: ...710 the pump will be switched to mains The VLT will finally bring the next pump in line up in speed Quick menu 27 Par 710 Delay before running on mains Par 710 Delay before running on mains DELAY BEF...

Page 104: ...frequency When the time set in the timer has expired the lead pump will ramp to stop via parameter 207 Ramp down time The lead pump will restart when the theoretical output frequency exceeds the frequ...

Page 105: ...red frequency Quick Menu 31 Par 714 Boost setpoint Par 714 Boost setpoint BOOST SETPOINT Value 0 200 100 of setpoint Function In systems with constant pressure control it is advantageous to increase t...

Page 106: ...is set as default in par 417 Feedback function Please refer to par 417 if another feedback function is desired Quick Menu 32 Par 418 setpoint 1 Par 418 Setpoint 1 SETPOINT 1 Value Par 413 Feedback Min...

Page 107: ...operate normally controlled by the cascade controller in the VLT Fast system stop Terminal 27 parameter 304 COAST INVERSE At digital input low the constant speed pumps stop immediately The lead pump c...

Page 108: ...agrams below show how to wire two and three wire transmitters Single 4 20 mA feedback transmitter connection default setting Programming Parameter Parameter Parameter Number Description Value 415 Ref...

Page 109: ...n after the pump numbers have the following meaning V Lead pump running on VLT M Running on mains O Off D Disabled Parameter 719 Pump enable When running with AUX pump the status will be given as show...

Page 110: ...operation RAMPING The output frequency is now changed in accordance with the preset ramps Auto ramp AUTO RAMP Parameter 208 Automatic ramp up down is enabled i e the frequency converter is trying to a...

Page 111: ...Stop STOP The motor has been stopped via a stop signal from a digital input OFF STOP buttom or serial communication DC stop DC STOP The DC brake in parameter 114 116 has been enabled DRIVE ready UN RE...

Page 112: ...x x 8 Undervoltage DC LINK UNDERVOLT x x 9 Inverter overloaded INVERTER TIME x x 10 Motor overloaded MOTOR TIME x x 11 Motor thermistor MOTOR THERMISTOR x x 12 Current limit CURRENT LIMIT x x 13 Over...

Page 113: ...oltage to the frequency converter WARNING 5 Voltage warning high DC LINK VOLTAGE HIGH The intermediate circuit voltage DC is higher than Voltage warning high see table below The controls of the freque...

Page 114: ...r the time set in parameter 412 Trip delay overcurrent ILIM has passed WARNING ALARM 13 Overcurrent OVER CURRENT The inverter peak current limit approx 200 of the rated current has been exceeded The w...

Page 115: ...noisy measuring signals Try to start AMA all over a number of times until AMA is carried out Please note that repeated AMA runs may heat the motor to a level where the stator resistance RS is increas...

Page 116: ...afety stop EXTERNAL FAULT Terminal 27 parameter 304 Digital inputs has been programmed for a Safety interlock 3 and is a logic 0 WARNING 61 Output frequency low FOUT FLOW The output frequency is lower...

Page 117: ...nting frequency converters in aggressive environments will increase the risk of stop pages and furthermore considerably reduce the life of the converter Before the installation of the frequency conver...

Page 118: ...itions Short circuit VLT 7000 Booster is protected against short circuits by means of current measurement in each of the three motor phases A short circuit between two output phases will cause an over...

Page 119: ...s lowest rated supply voltage The time before the inverter stops depends on the mains voltage before the drop out and on the motor load Static overload When VLT 7000 Booster is overloaded the current...

Page 120: ...If the motor cable is long 100 m the rise time and peak voltage will increase If very small motors are used without phase coil insulation it is recommended to fit a LC filter after the frequency conve...

Page 121: ...load and are nominal maximum values VLT 7002 7011 380 460 V IP 20 units 50 dB A VLT 7016 7072 380 460 V IP 20 units 61 dB A Derating for ambient temperature The ambient temperature TAMB MAX is the max...

Page 122: ...e with a rated cross section If a cable with a larger cross section is to be used it is recommended to reduce the output current by 5 for every step the cross section is increased Increased cable cros...

Page 123: ...n broad band general requirements IEC 68 2 35 Random vibration broad band high reproducibility IEC 68 2 36 Random vibration broad band medium reproducibility VLT 7000 Booster complies with requirement...

Page 124: ...shape of the current In general the efficiency is just as good as with mains operation The efficiency of the motor depends on the type of motor In the range of 75 100 of the rated torque the efficienc...

Page 125: ...for further suppression e g retrofit with frequency converters For this purpose Danfoss can offer two acvanced harmonic filters AHF05 and AHF10 bringing the harmonic current down to around 5 and 10 r...

Page 126: ...VLT 7000 Booster In addition a high power factor indicates that the different harmonic currents are low MG 70 A1 02 VLT is a registered Danfoss trademark 126...

Page 127: ...creened armoured Yes Yes Yes No Yes Yes VLT 7000 Booster with RFI filter LC module 150m br screened armoured Yes Yes No No Yes Yes Emission Environment Industrial environment Housing trades and light...

Page 128: ...ects of radar and radio communication equipment as well as mobile communications equipment EN 61000 4 4 IEC 1000 4 4 Burst transients Simulation of interference brought about by switching with a conta...

Page 129: ...ace 3 m OK Enclosure OK OK OK Load sharing OK OK Standard bus OK OK OK Basic specifications Line 4 kV 5kHz DCN 2 kV 2 4 kV 12 2 3 x UN 2 10 VRMS Motor 4 kV 5kHz CCC 10 VRMS Control lines 2 kV 5kHz CCC...

Page 130: ...en as a group 1 command results in the display indication STOP A missing stop command given as a group 2 command results in the display indication STAND BY Digital inputs The digital inputs can be use...

Page 131: ...RefMIN The smallest value which the reference signal may have Set in parameter 204 Minimum reference RefMIN Setup There are four Setups in which it is possible to save parameter settings It is possib...

Page 132: ...splay readout Frequency Hz Yes Yes 0 5 008 Small display readout 1 1 Reference Unit Yes Yes 0 5 009 Small display readout 1 2 Motor current A Yes Yes 0 5 010 Small display readout 1 3 Power kW Yes Yes...

Page 133: ...nds on the unit 0 01 IVLT MAX No Yes 2 7 106 Rated motor speed nM N Depends on par 102 Motor power 100 60000 rpm No Yes 0 6 107 Automatic motor adaptation AMA Optimisation disable No No 0 5 108 Start...

Page 134: ...lHIGH lVLT MAX Par 221 lVLT MAX Yes Yes 1 6 223 Warning Low frequency fLOW 0 0 Hz 0 0 par 224 Yes Yes 1 6 224 Warning High frequency fHIGH 120 0 Hz Par 223 par 200 202 Yes Yes 1 6 225 Warning Low refe...

Page 135: ...tput 0 IMAX 0 20 mA Yes Yes 0 5 320 Terminal 42 output pulse scaling 5000 Hz 1 32000 Hz Yes Yes 0 6 321 Terminal 45 output 0 fMAX 0 20 mA Yes Yes 0 5 322 Terminal 45 output pulse scaling 5000 Hz 1 320...

Page 136: ...4 414 Maximum feedback FBMAX 100 000 FBMIN 999 999 999 Yes Yes 3 4 415 Units relating to closed loop Yes Yes 1 5 416 Feedback conversion Linear Yes Yes 0 5 417 Feedback calculation Maximum Yes Yes 0 5...

Page 137: ...ut Motor voltage No No 1 6 518 Data read out DC link voltage No No 0 6 519 Data read out Motor temp No No 0 5 520 Data read out VLT temp No No 0 5 521 Data read out Digital input No No 0 5 522 Data re...

Page 138: ...o No 0 9 624 Nameplate Software version no No No 0 9 625 Nameplate LCP identification no No No 0 9 626 Nameplate Database identification no No No 2 9 627 Nameplate Power component identification no No...

Page 139: ...or rotation 62 Data log 89 DC bus connection 37 Definitions 130 Derating for air pressure 122 Derating for long motor cables 122 Derating for running at low speed 122 Digital inputs 68 Direction of mo...

Page 140: ...ak voltage on motor 120 PID for process control 81 PID integration time 86 PLC 32 Programming 48 Protection 16 Pulse scaling 74 Q Quick Menu 46 R Ramp down time 63 Ramp uptime 62 Reference 69 Referenc...

Page 141: ...ion of integrated VLT 7000 Booster 28 Vibration and shock 123 VLT output data U V W 14 W Warning 6 Warning against unintended start 5 Warning High frequency 65 Warning High reference 66 Warnings and a...

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