background image

Inlet

Inlet

Inlet

Shaft

Cam ring

Outlet

Outlet

Outlet

Vane

Pump rotation

Rotor

Section II  —

Description (cont.)

B.  Assembly and Construction

Section III  –

Principles of

Operation

A. P umping Cartridge

VMQ P umps can be used in

both industrial and mobile

applications. For pump ratings,

methods of installation or other

application information, refer to

the applicable sales installation

drawing or consult an

application engineer.

Basic Pumps. The pump

illustrated in Figure 1 is

representative of all single

pumps in this series. The pump

consists principally of an inlet

housing, outlet body, drive

shaft, and pumping cartridge.

The principal components of a

cartridge are an elliptical cam

ring, a slotted rotor splined to

the drive shaft, an inlet and

outlet support plate, two wafer

plates on either side of the

cam ring, and twelve vanes

and under vane pins fitted to

the rotor slots. Fluid enters the

cartridge through the inlet port

in the cover and is discharged

through the outlet wafer plate

and support plate to the outlet

port in the body.

C.  Application

As mentioned in Section II,

fluid flow is developed in the

pumping cartridge. The action

of the cartridge is illustrated in

Figure 3. The rotor is driven

within the ring by the

driveshaft, which is coupled to

a power source. As the rotor

turns, centrifugal force on the

vanes, aided by under-vane

pressure fed from the outlet

port, causes the vanes to

follow the elliptical inner

surface of the ring. 
Radial movement of the vanes

and turning of the rotor causes

the chamber volume between

the vanes to increase as the

vanes pass the inlet sections

of the ring. This results in a

low pressure condition which

allows atmospheric pressure

to force fluid into the

chambers.
An additional inlet fluid path

exists through a drilled hole in

the cam ring. This hole

connects the inlet port directly

to the inlet areas of the cam

ring and provides an additional

flow path for fluid to get into

the cartridge. See Figure 2.

Fluid is trapped between the

vanes and carried past a

sealing land to the outlet

section of the ring. As the

outlet section is approached,

the chamber volume

decreases and fluid is forced

out into the system. System

pressure is fed under the

vanes via the under vane pins,

assuring their sealing contact

against the ring during normal

operation.

The pin-vane design provides a

means of controlling outward

thrust of the vane against the

ring and maintains tip loads

within reasonable limits. In the

pin-vane cartridge, full system

pressure is continuously

applied only to the cross

sectional area of the pin. This

area is small and thrust is

correspondingly light. This

selective application of

pressure assures that the

vanes will al ways be in  contact

with the cam ring. A detailed

drawing of the VMQ rotating

group can be seen in Figure 4.

B.  Vane Pressure Feed

Single, Double, T riple and Thru-drive Pumps  Overhaul Service Manual  V-PUVN-TS001-E  October 2002

Figure 3

Figure 2

Summary of Contents for Vickers VMQ125S

Page 1: ...e Double Triple andThru Drive Pumps Over haul Service Manual VMQ125S VMQ135S VMQ145S VMQ125T VMQ135T VMQ145 VMQ22525 VMQ23525 VMQ24525 VMQ24535 VMQ3352525 VMQ3453525 Series 30Design AX447680796360en 0...

Page 2: ...9 D Wafer Plate Operation 9 E Outlet Bodies 10 IV INSTALLATION AND OPERATING INSTRUCTIONS A Installation Drawings 10 B Mounting and Drive Connections 10 C Shaft Rotation 11 D Piping and T ubing 11 E...

Page 3: ...bed in detail and their theory of operation is discussed in addition to instructions for installation maintenance and overhaul The general series of models covered are VMQ125S VMQ135S VMQ145S VMQ125T...

Page 4: ...TS001 E October 2002 Section II Description cont Figure 1b Cutaway View of Typical High Performance VMQ Double Vane Pump Figure 1c Cutaway View of Typical High Performance VMQ Triple Vane Pump Cover H...

Page 5: ...ange frame size 35 SAE B E In line with mounting flange frame sizes 25 45 F 90 to mounting flange frame sizes 25 45 G 45 CCW to mounting flange frame size 35 H 45 CW to mounting flange frame size 35 S...

Page 6: ...pilot 14 1 0 56 slots on 140 0 5 51 bolt circle D Frame sizes 35 45 only ISO 3019 2 125A2HW 2 bolt 125 00 4 921 x 9 2 0 36 pilot 18 1 0 71 slots on 180 0 7 09 bolt circle Adapter flange 0 None standar...

Page 7: ...0 69 slots on 181 0 7 13 bolt circle B ISO 3019 2 125A2HW 2 bolt 125 00 4 921 x 9 2 0 36 pilot 18 1 0 71 slots on 180 0 7 09 bolt circle Input shaft type 01 SAE J744 keyed Frame size 35 31 75 1 250 Fr...

Page 8: ...utlet port causes the vanes to follow the elliptical inner surface of the ring Radial movement of the vanes and turning of the rotor causes the chamber volume between the vanes to increase as the vane...

Page 9: ...the pump The position of the wafer plates in the cartridge kit can be seen in Figure 5 VMQ wafer plates have a bronze finish that rides next to the rotor and provides excellent wear and thermal shock...

Page 10: ...Installation and Operating Instructions A Installation Drawings See the series 30 VMQ product catalog for installation dimensions B Mounting and Driv e Connections Danfoss high performance vane pumps...

Page 11: ...ystem and or by proper filtration of the air 5 Proper oil filling and servicing of filters breathers reservoirs etc cannot be overemphasized 6 Good sy stem and reservoir design will insure that aerati...

Page 12: ...ir will be recycled through the system 3 Aerated fluid can also be caused by ingestion of air through the pipe joints of inlet lines high velocity discharge lines cylinder rod packings or by fluid dis...

Page 13: ...filter which would ordinarily be trapped or can cause the bypass to open resulting in a partial or complete loss of filtration 4 Air bubbles in the reser voir can ruin the pump and other components I...

Page 14: ...hich may be too slow to prime the pump Vane s stuck in the rotor slots s Disassemble the pump Check for dirt or metal chips Clean the parts thoroughly and replace any damaged pieces If necessary flush...

Page 15: ...t Support Plate Inlet Cover Assembly Pin Kit Seals Housing Bolt Inlet Wafer Plate Inlet Support Plate Cartridge Torque Pin Vane and Under Vane Pin Rotor Retaining Ring Back Up Ring Anti Rotation Torqu...

Page 16: ...que Specs INLET HOUSING THRU DRIVE ADAPTOR SAE A SAE B THRU DRIVE ADAPTOR SAE C ISO NM SAE ft lb ISO NM SAE ft lb ISO NM SAE ft lb Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ125T 1...

Page 17: ...d Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ22525 153 16 115 12 113 11 85 9 VMQ23525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 85 9 VMQ24525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 85...

Page 18: ...M SAE ft lb ISO NM SAE ft lb ISO NM SAE ft lb Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ22525 153 16 115 12 113 11 85 9 VMQ23525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 8...

Page 19: ...tective jaws to avoid damage to the body and its machined surfaces Mark the pump body and cover for correct reassembly Remove the necessary screws to disassemble the housing Remove all Housing O Rings...

Page 20: ...Nm 35 VMQ 20 in lb 2 28 Nm 45 VMQ 40 in lb 4 55 Nm All parts must be thoroughly clean and kept clean during inspection and assembly 1 Remove the shaft seal s O rings back up rings and seal pack subass...

Page 21: ...e bullet with petroleum jelly and carefully push the shaft through the seal s until the bearing is within the body Install the large spiralox ring into the body snap ring groove behind the bearing 6 I...

Page 22: ......

Page 23: ...foss Power Solutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Soluti...

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