background image

Single, Double, T riple and Thru-drive Pumps  Overhaul Service Manual  V-PUVN-TS001-E  October 2002

21

Section VI  —

Overhaul (cont.)

E.  Assembly

Basic pump: Clamp the body

in a vise or place on 2 x 4

wood blocks to facilitate

assembly. See figures 10 

and 11.
1. Lubricate primar y shaft seal

with petroleum jelly and place

in position within the body,

garter spring up. See Figure 6

for seal arrangements.
2. Press the seal into the body

until it bottoms out.
NO TE:

Two shaft seal arrangements

are available in the VMQ pump

series. See Figure 6 and Table

1  – 3. If the pump model 

code (Table 1 –3) indicates that 

a secondary seal is required,

perform the following step.
3. Lubricate secondar y seal

with petroleum jelly and place

the seal in position opposite of

the seal previously installed in

the body (Figure 6). Use a

small hardwood block to 

drive the seal into the body.

Installation is complete when

the seal face is flush with the

front of the body.  Do not drive

the seal past flush as it can

block the body drain opening.
NO TE:

If shaf t bearing was defective,

install a new bearing as

follows:
4. Press shaft into the new

bearing with an arbor press

while supporting the bearing

inner race. Install a small snap

ring behind the bearing.
5. Use a  “ bullet”  or plastic

tape over the end to prevent

damage to the seal(s).

Lubricate the  “ bullet”  with

petroleum jelly and carefully

push the shaft through the

seal(s) until the bearing is

within the body. Install the

large spiralox ring into the body

snap ring groove behind the

bearing.
6. Inst all the O-rings and back-

up ring on the cartridge outlet

support plate hub.
7. Chec k the rotor for bind by

inserting your index finger

through the shaft opening of

inlet support plate. Hold the

cartridge kit in a horizontal

shaft position and lift the rotor

with your finger. The rotor

should move freely back and

forth within the cartridge. If the

rotor binds, open the kit, clean

and stone all possible areas of

bind, then reassemble using

the aforementioned procedure.

The rotor  must move freely

within the cartridge when

assembled.
8. Carefully inst all the cartridge

into the body so the torque pin

in the cartridge kit lines up with

the hole in the cover housing.

The kit should al ways be

oriented so the inlet windows

of the kit line up with the inlet

port of the housing.
NO TE :

VMQ Cartridge kits are

manufactured with shaft

bushings located in the inlet

plate or outlet plate depending

on the configuration of the

pump. See Table 8 for

application details.
9. Lubricate and inst all the

housing O-rings.
10. Inst all the cover housing in

position; move back and forth

until the cartridge pin drops

into the cover hole.
11. Oil and inst all the housing

bolts. Torque to the value noted

in Figure 9.
12. Turn the pump shaft by

hand to verify freedom of 

the cartridge.

Figure 17

Figure 18

Figure 19

Figure 20

Summary of Contents for Vickers VMQ125S

Page 1: ...e Double Triple andThru Drive Pumps Over haul Service Manual VMQ125S VMQ135S VMQ145S VMQ125T VMQ135T VMQ145 VMQ22525 VMQ23525 VMQ24525 VMQ24535 VMQ3352525 VMQ3453525 Series 30Design AX447680796360en 0...

Page 2: ...9 D Wafer Plate Operation 9 E Outlet Bodies 10 IV INSTALLATION AND OPERATING INSTRUCTIONS A Installation Drawings 10 B Mounting and Drive Connections 10 C Shaft Rotation 11 D Piping and T ubing 11 E...

Page 3: ...bed in detail and their theory of operation is discussed in addition to instructions for installation maintenance and overhaul The general series of models covered are VMQ125S VMQ135S VMQ145S VMQ125T...

Page 4: ...TS001 E October 2002 Section II Description cont Figure 1b Cutaway View of Typical High Performance VMQ Double Vane Pump Figure 1c Cutaway View of Typical High Performance VMQ Triple Vane Pump Cover H...

Page 5: ...ange frame size 35 SAE B E In line with mounting flange frame sizes 25 45 F 90 to mounting flange frame sizes 25 45 G 45 CCW to mounting flange frame size 35 H 45 CW to mounting flange frame size 35 S...

Page 6: ...pilot 14 1 0 56 slots on 140 0 5 51 bolt circle D Frame sizes 35 45 only ISO 3019 2 125A2HW 2 bolt 125 00 4 921 x 9 2 0 36 pilot 18 1 0 71 slots on 180 0 7 09 bolt circle Adapter flange 0 None standar...

Page 7: ...0 69 slots on 181 0 7 13 bolt circle B ISO 3019 2 125A2HW 2 bolt 125 00 4 921 x 9 2 0 36 pilot 18 1 0 71 slots on 180 0 7 09 bolt circle Input shaft type 01 SAE J744 keyed Frame size 35 31 75 1 250 Fr...

Page 8: ...utlet port causes the vanes to follow the elliptical inner surface of the ring Radial movement of the vanes and turning of the rotor causes the chamber volume between the vanes to increase as the vane...

Page 9: ...the pump The position of the wafer plates in the cartridge kit can be seen in Figure 5 VMQ wafer plates have a bronze finish that rides next to the rotor and provides excellent wear and thermal shock...

Page 10: ...Installation and Operating Instructions A Installation Drawings See the series 30 VMQ product catalog for installation dimensions B Mounting and Driv e Connections Danfoss high performance vane pumps...

Page 11: ...ystem and or by proper filtration of the air 5 Proper oil filling and servicing of filters breathers reservoirs etc cannot be overemphasized 6 Good sy stem and reservoir design will insure that aerati...

Page 12: ...ir will be recycled through the system 3 Aerated fluid can also be caused by ingestion of air through the pipe joints of inlet lines high velocity discharge lines cylinder rod packings or by fluid dis...

Page 13: ...filter which would ordinarily be trapped or can cause the bypass to open resulting in a partial or complete loss of filtration 4 Air bubbles in the reser voir can ruin the pump and other components I...

Page 14: ...hich may be too slow to prime the pump Vane s stuck in the rotor slots s Disassemble the pump Check for dirt or metal chips Clean the parts thoroughly and replace any damaged pieces If necessary flush...

Page 15: ...t Support Plate Inlet Cover Assembly Pin Kit Seals Housing Bolt Inlet Wafer Plate Inlet Support Plate Cartridge Torque Pin Vane and Under Vane Pin Rotor Retaining Ring Back Up Ring Anti Rotation Torqu...

Page 16: ...que Specs INLET HOUSING THRU DRIVE ADAPTOR SAE A SAE B THRU DRIVE ADAPTOR SAE C ISO NM SAE ft lb ISO NM SAE ft lb ISO NM SAE ft lb Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ125T 1...

Page 17: ...d Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ22525 153 16 115 12 113 11 85 9 VMQ23525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 85 9 VMQ24525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 85...

Page 18: ...M SAE ft lb ISO NM SAE ft lb ISO NM SAE ft lb Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ22525 153 16 115 12 113 11 85 9 VMQ23525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 8...

Page 19: ...tective jaws to avoid damage to the body and its machined surfaces Mark the pump body and cover for correct reassembly Remove the necessary screws to disassemble the housing Remove all Housing O Rings...

Page 20: ...Nm 35 VMQ 20 in lb 2 28 Nm 45 VMQ 40 in lb 4 55 Nm All parts must be thoroughly clean and kept clean during inspection and assembly 1 Remove the shaft seal s O rings back up rings and seal pack subass...

Page 21: ...e bullet with petroleum jelly and carefully push the shaft through the seal s until the bearing is within the body Install the large spiralox ring into the body snap ring groove behind the bearing 6 I...

Page 22: ......

Page 23: ...foss Power Solutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Soluti...

Reviews: