background image

Model Code  —

Single and Thru-

Drive Pumps

Single, Double, T riple and Thru-drive Pumps  Overhaul Service Manual  V-PUVN-TS001-E  October 2002

5

Table 1.

Model Code Breakdown

* Verify shaft torque ratings meet or exceed input torque requirements

Series designation

VMQ1  –  Vane pump single series

Frame size

25 –

10-90 cm

3

/r 

(0.62-5.49 in

3

/r)

35 –

90-158 cm

3

/r  

(5.49-9.64 in

3

/r)

45 –

140-215 cm

3

/r 

(8.54-13.12 in

3

/r)

Pump type

S

Single

Thru-drive
(Options at model codes 

and 

must be 

specified for thru-drive 

units)

Displacement

Frame size 25
010 –

10 cm 

3

/r (0.62 in 

3

/r)

016 –

16 cm 

3

/r (0.98 in 

3

/r)

020 –

20 cm 

3

/r (1.23 in 

3

/r

025 –

25 cm 

3

/r (1.58 in 

3

/r)

032 –

32 cm 

3

/r (1.96 in 

3

/r)

040 –

40 cm 

3

/r (2.44 in 

3

/r)

045 –

45 cm 

3

/r (2.75 in 

3

/r)

050 –

50 cm 

3

/r (3.05 in 

3

/r)

063 –

63 cm 

3

/r (3.84 in 

3

/r)

071 –

71 cm 

3

/r (4.33 in 

3

/r)

080 –

80 cm 

3

/r (4.88 in 

3

/r)

090 –

90 cm 

3

/r (5.49 in 

3

/r)

Frame size 35
090 –

90 cm 

3

/r (5.49 in 

3

/r)

100 –

100 cm 

3

/r (6.10 in 

3

/r)

112 –

112 cm 

3

/r (6.83 in 

3

/r)

125 –

125 cm 

3

/r (7.63 in 

3

/r)

135 –

135 cm 

3

/r (8.24 in 

3

/r)

140 –

140 cm 

3

/r (8.54 in 

3

/r)

158 –

158 cm 

3

/r (9.64 in 

3

/r)

Frame size 45
140 –

140 cm 

3

/r (8.54 in 

3

/r)

160 –

160 cm 

3

/r (9.76 in 

3

/r)

180 –

180 cm 

3

/r (10.98 in 

3

/r)

195 –

195 cm 

3

/r (11.89 in 

3

/r)

215 –

215 cm 

3

/r (13.12 in 

3

/r)

Front flange mounting style

A

(Frame size 25 only)

SAE B 2-bolt

101,60 (4.000) x 9,4 

(0.37) pilot
14,4 (0.57) slots on 

146,0 (5.75) bolt circle

B

(Frame sizes 35 & 45 only)

SAE C 2-bolt

127,00 (5.000) x 12,4

(0.49) pilot
17,6 (0.69) slots on 
181,0 (7.13) bolt circle

C

(Frame size 25 only)
ISO 3019/2 100A2HW 

2-bolt

100,00 (3.937) x 9,2 

(0.36) pilot
14,1 (0.56) slots on 
140,0 (5.51) bolt circle

D

(Frame sizes 35 & 45 only)
ISO 3019/2 125A2HW 

2-bolt

125,00 (4.921) x 9,2 

(0.36) pilot
18,1 (0.71) slots on 
180,0 (7.09) bolt circle

Rear mounting flange 

and orientation

Viewed from cover end 

of pump (Adapter end for

thru-drive units, model 
code 

= T)

0

None (non thru-drive)

SAE A
A

In-line with mounting 

flange (frame sizes 

25 & 45)

B

90° to mounting flange 

(frame sizes 25 & 45)

C

45° CCW to mounting 

flange (frame size 35)

D

45° CW to mounting 

flange (frame size 35)

SAE B
E

In-line with mounting

flange (frame sizes 

25 & 45)

F

90° to mounting flange

(frame sizes 25 & 45)

G

45° CCW to mounting

flange (frame size 35)

H

45° CW to mounting

flange (frame size 35)

SAE C
J

In-line with mounting

flange (frame size 35)

K

90° to mounting flange

(frame size 35)

L

45° CCW to mounting

flange (frame size 45)

M

45° CW to mounting

flange (frame size 45)

Input shaft type*

01 –

SAE J744 keyed
Frame size 25: 

25,40 (1.000)

Frame size 35: 

31,75 (1.250)

Frame size 45: 

38,10 (1.500)

02 –

SAE J744 splined
Frame size 25: B-B
Frame size 35: C
Frame size 45: C-C

03 –

ISO 3019/2 keyed
Frame size 25: 

25,00 (0.984)

Frame size 35: 

32,00 (1.260)

Frame size 45: 

40,00 (1.575)

05 –

SAE J744 keyed
Frame size 25: 

31,75 (1.250)

Frame size 35: 

38,10 (1.500)

Frame size 45: 

44,45 (1.750)

06 –

SAE J744 splined
Frame size 25: C
Frame size 35: C-C
Frame size 45: D

07 –

ISO 3019/2 keyed
Frame size 25: 32,00 (1.260)
Frame size 35: 40,00 (1.575)

09 –

SAE J744 splined
Frame size 25: B

Frame size 45: C

(Not available on 

thru-drive units)

Output shaft coupling

Thru-drive units, model code 

= T

00 –

None (non thru-drive)

16 –

SAE J744 16-4 A-spline

shaft

22 –

SAE J744 22-4 B-spline

shaft

25 –

SAE J744 25-4 B-B-spline

shaft

32 –

SAE J744 32-4 C-spline

shaft (frame sizes 

35 & 45 only)

Inlet port type

A

SAE J518 4-bolt split

flange

B

ISO 6162 4-bolt split

flange

Outlet port type

A

SAE J518 4-bolt flange

B

ISO 6162 4-bolt flange

Outlet port position

Viewed from cover end of

pump (Adapter end for

thru-drive units)

A

Opposite inlet port

B

90° CCW to inlet port

C

In-line with inlet port

D

90° CW to inlet port

Shaft seal

A

Single, primary

B

Double, secondary

(spring side out)

Recommended for wet

mount applications

Seal type

N

Buna N

V

Viton

W –

Buna N with Viton shaft

seal(s)

Shaft rotation

Viewed from shaft end 

of pump

L

Left hand (CCW)

R

Right hand (CW)

Special features

00 –

None

Paint

0

None

A

Blue

Customer identification

0

None

Design code

30 –

30 design
Installation dimensions

remain unchanged for

design numbers 30 to 39

inclusive.

27  28

26

25

23  24

22

21

20

19

18

17

7

15  16

13  14

7

12

11

8  9  10

15  16

12

7

5  6

1  2  3  4

VMQ1         **      *      ***      *     *      **      **     *     *     *     *       *     *     00      *     0     30

1  2  3  4

5  6

7 8  9  10 11 12 13  14 15  16 17 18 19 20

21 22 23  24 25 26 27  28

Summary of Contents for Vickers VMQ125S

Page 1: ...e Double Triple andThru Drive Pumps Over haul Service Manual VMQ125S VMQ135S VMQ145S VMQ125T VMQ135T VMQ145 VMQ22525 VMQ23525 VMQ24525 VMQ24535 VMQ3352525 VMQ3453525 Series 30Design AX447680796360en 0...

Page 2: ...9 D Wafer Plate Operation 9 E Outlet Bodies 10 IV INSTALLATION AND OPERATING INSTRUCTIONS A Installation Drawings 10 B Mounting and Drive Connections 10 C Shaft Rotation 11 D Piping and T ubing 11 E...

Page 3: ...bed in detail and their theory of operation is discussed in addition to instructions for installation maintenance and overhaul The general series of models covered are VMQ125S VMQ135S VMQ145S VMQ125T...

Page 4: ...TS001 E October 2002 Section II Description cont Figure 1b Cutaway View of Typical High Performance VMQ Double Vane Pump Figure 1c Cutaway View of Typical High Performance VMQ Triple Vane Pump Cover H...

Page 5: ...ange frame size 35 SAE B E In line with mounting flange frame sizes 25 45 F 90 to mounting flange frame sizes 25 45 G 45 CCW to mounting flange frame size 35 H 45 CW to mounting flange frame size 35 S...

Page 6: ...pilot 14 1 0 56 slots on 140 0 5 51 bolt circle D Frame sizes 35 45 only ISO 3019 2 125A2HW 2 bolt 125 00 4 921 x 9 2 0 36 pilot 18 1 0 71 slots on 180 0 7 09 bolt circle Adapter flange 0 None standar...

Page 7: ...0 69 slots on 181 0 7 13 bolt circle B ISO 3019 2 125A2HW 2 bolt 125 00 4 921 x 9 2 0 36 pilot 18 1 0 71 slots on 180 0 7 09 bolt circle Input shaft type 01 SAE J744 keyed Frame size 35 31 75 1 250 Fr...

Page 8: ...utlet port causes the vanes to follow the elliptical inner surface of the ring Radial movement of the vanes and turning of the rotor causes the chamber volume between the vanes to increase as the vane...

Page 9: ...the pump The position of the wafer plates in the cartridge kit can be seen in Figure 5 VMQ wafer plates have a bronze finish that rides next to the rotor and provides excellent wear and thermal shock...

Page 10: ...Installation and Operating Instructions A Installation Drawings See the series 30 VMQ product catalog for installation dimensions B Mounting and Driv e Connections Danfoss high performance vane pumps...

Page 11: ...ystem and or by proper filtration of the air 5 Proper oil filling and servicing of filters breathers reservoirs etc cannot be overemphasized 6 Good sy stem and reservoir design will insure that aerati...

Page 12: ...ir will be recycled through the system 3 Aerated fluid can also be caused by ingestion of air through the pipe joints of inlet lines high velocity discharge lines cylinder rod packings or by fluid dis...

Page 13: ...filter which would ordinarily be trapped or can cause the bypass to open resulting in a partial or complete loss of filtration 4 Air bubbles in the reser voir can ruin the pump and other components I...

Page 14: ...hich may be too slow to prime the pump Vane s stuck in the rotor slots s Disassemble the pump Check for dirt or metal chips Clean the parts thoroughly and replace any damaged pieces If necessary flush...

Page 15: ...t Support Plate Inlet Cover Assembly Pin Kit Seals Housing Bolt Inlet Wafer Plate Inlet Support Plate Cartridge Torque Pin Vane and Under Vane Pin Rotor Retaining Ring Back Up Ring Anti Rotation Torqu...

Page 16: ...que Specs INLET HOUSING THRU DRIVE ADAPTOR SAE A SAE B THRU DRIVE ADAPTOR SAE C ISO NM SAE ft lb ISO NM SAE ft lb ISO NM SAE ft lb Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ125T 1...

Page 17: ...d Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ22525 153 16 115 12 113 11 85 9 VMQ23525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 85 9 VMQ24525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 85...

Page 18: ...M SAE ft lb ISO NM SAE ft lb ISO NM SAE ft lb Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled Dry Oiled VMQ22525 153 16 115 12 113 11 85 9 VMQ23525 305 31 229 23 225 23 169 17 153 16 115 12 113 11 8...

Page 19: ...tective jaws to avoid damage to the body and its machined surfaces Mark the pump body and cover for correct reassembly Remove the necessary screws to disassemble the housing Remove all Housing O Rings...

Page 20: ...Nm 35 VMQ 20 in lb 2 28 Nm 45 VMQ 40 in lb 4 55 Nm All parts must be thoroughly clean and kept clean during inspection and assembly 1 Remove the shaft seal s O rings back up rings and seal pack subass...

Page 21: ...e bullet with petroleum jelly and carefully push the shaft through the seal s until the bearing is within the body Install the large spiralox ring into the body snap ring groove behind the bearing 6 I...

Page 22: ......

Page 23: ...foss Power Solutions ApS Nordborgvej 81 DK 6430 Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Soluti...

Reviews: