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Operating Guide

Termix VVX-B – 7 Series BS

3.0 Safety notes

3.1 Safety Notes – general

The following instructions refer to the standard design of
substation. Special versions of substations are available on
request.

This operating manual should be read carefully before installation
and start-up of the substation. The manufacturer accepts no
liability for damage or faults that result from non-compliance with
the operating manual. Please read and follow all the instructions
carefully to prevent accidents, injury and damage to property.
Assembly, start-up and maintenance work must be performed by
qualified and authorized personnel only.
Please comply with the instructions issued by the system
manufacturer or system operator.

Corrosion protection

All pipes and components are made of stainless steel and brass.
The maximum chloride compounds of the flow medium should not
be higher than 150 mg/l.
The risk of equipment corrosion increases considerably if the
recommended level of permissible chloride compounds is
exceeded.

Energy source

The substation is designed for district heating as the primary
source of energy. However, also other energy sources can be used
where the operating conditions allow it and always are comparable
to district heating.

Application

The substation is designed to be connected to the house
installation in a frost-free room, where the temperature does not
exceed 50 °C and the humidity does not exceed 60%. Do not cover
or wall up the substation or in any other way block the entrance
to the station.

Choice of material

Choice of materials always in compliance with local legislation.

Safety valve(s)

We recommend mounting of safety valve(s), however, always in
compliance with local regulations.

Connection

The substation must be equipped with features that ensure that
the substation can be separated from all energy sources (also
power supply).

Emergency

In case of danger or accidents - fire, leaks or other dangerous
circumstances - interrupt all energy sources to the station if
possible, and seek expert help.
In case of discoloured or bad-smelling domestic hot water, close all
shut-off valves on the substation, inform the operating personnel
and call for expert help immediately.

Storage

Any storage of the substation which may be necessary prior to
installation should be in conditions which are dry and heated.

Authorized personnel only

Assembly, start-up and maintenance work must be performed by
qualified and authorized personnel only.

Please observe instructions carefully

To avoid injury to persons and damage to the device, it is absolutely
necessary to read and observe these instructions carefully.

Warning of high pressure and temperature

Be aware of the installation’s permissible system pressure and
temperature.

The maximum temperature of the flow medium in the substation is
110 °C.

The maximum operating pressure of the substation is 10 bar. PN 16
versions are available on enquiry.

The risk of persons being injured and equipment damaged increases
considerably if the recommended permissible operating parameters

are exceeded.
The substation installation must be equipped with safety valves,
however, always in accordance with local regulations.

Warning of hot surface

The substation has got hot surfaces, which can cause skin burns.
Please be extremely cautious in close proximity to the substation.
Power failure can result in the motor valves being stuck in open
position. The surfaces of the substation can get hot, which can cause
skin burns. The ball valves on district heating supply and return should
be closed.

Warning of transport damage

Before substation installation, please make sure that the substation
has not been damaged during transport.

IMPORTANT - Tightening of connections

Due to vibrations during transport all flange connections, screw joints
and electrical clamp and screw connections must be checked and
tightened before water is added to the system. After water has been
added to the system and the system has been put into operation,
re-tighten

ALL

connections.

LGB40404

DEN-GT

3

Summary of Contents for Termix VVX-B-7 BS Series

Page 1: ...t up 6 4 3 Electrical connections 7 5 0 Design 10 5 1 Design 10 5 2 Schematic diagram 11 6 0 Controls 12 6 1 Heating circuit 12 6 2 DHW temperature control 16 6 3 Other 17 6 4 Extras 18 6 5 Maintenanc...

Page 2: ...ump The temperature of the heating can be controlled thermostatically or by an electronic controller with an outdoor temperature sensor Depending on the application different heat exchangers dimension...

Page 3: ...eaks or other dangerous circumstances interrupt all energy sources to the station if possible and seek expert help In case of discoloured or bad smelling domestic hot water close all shut off valves o...

Page 4: ...be taken to mean the primary supply Connections 1 Domestic cold water DCW 2 Domestic hot water DHW 3 District heating DH return 4 District heating DH supply 5 Heating HE return 6 Heating HE supply Co...

Page 5: ...allation Clean and rinse Prior to installation all substation pipes and connections should be cleaned and rinsed Tightening Due to vibration during transport all substation connections must be checked...

Page 6: ...e ball valve is then closed the hose removed and the plug put back in Start up 1 Pump speed Set the pump to highest speed before start up 2 Start pump Start the pump and heat through the system 3 Open...

Page 7: ...bol Disconnection The substation must be electrically connected so that it can be disconnected for repairs Outdoor temperature sensor Outdoor sensors should be mounted so as to avoid exposure to direc...

Page 8: ...emperature The IMIT Thermostat is preset to 60 C shutting off the pump and the primary on off valve when the flow to the underfloor heating exceeds 60 C The IMIT Thermostat is if not already factory f...

Page 9: ...Operating Guide Termix VVX B 7 Series BS 4 3 3 Wiring diagram Radiator heating Underfloor heating LGB40404 DEN GT 9...

Page 10: ...gn description A Heat exchanger HE 9 Strainer 38 Expansion tank B Heat exchanger DHW 10 Circulator pump 41 Fitting piece energy meter 4 Safety valve 20 Filling drain valve 48 Air vent manual 7A Thermo...

Page 11: ...Shut off valve 1 Ball valve 20 Filling drain valve 48 Air vent manual 2B Double check valve WRAS 24 Delivered loose with unit 62B Pressure Absorber with non return valve 4 Safety valve 26 Pressure gau...

Page 12: ...low temperature in the heating circuit is controlled by the HE temperature controller 6 1 3 RAVK controller RAVK controller 35 75 C The temperature setting is as follows 1 30 C 2 40 C 3 52 C 4 64 C 5...

Page 13: ...as follows 1 35 C 2 55 C 3 75 C 4 95 C 5 100 C The values are intended as a guide Thermostatic control The temperature of the HE flow line is adjusted as follows To increase temperature turn the hand...

Page 14: ...ats it is recommended that thermostats be set for minimum temperature in each room 6 1 8 Outdoor temperature sensor ESMT Outdoor sensors should be mounted so as to avoid exposure to direct sunlight Th...

Page 15: ...ser interface switches to setting selection if the user interface is unlocked You can change the settings as they appear The selection of the control mode depends on the system type and the allocation...

Page 16: ...ler 20 60 The temperature setting is as follows 1 20 C 2 35 C 3 50 C 4 60 C 5 70 C The values are intended as a guide The AVTB operates at its best at DH supply temperatures of up to 90 C Thermostatic...

Page 17: ...uld be cleaned regularly by authorized personnel The frequency of cleaning would depend on operating conditions and the manufacturer s instructions 6 3 3 Pressure Absorber The Pressure Absorber reduce...

Page 18: ...er Do not forget the gaskets 4 Tighten connections After mounting of the energy meter remember to check and tighten all threaded connections Sensor pocket energy meter The sensors of the energy meter...

Page 19: ...Temperatures Checking of all temperatures such as DH supply temperature and DHW temperature Connections Checking all connections for leakages Safety valves The operation of the safety valves should b...

Page 20: ...f order or with too low setting Check circulation pump Defective or clogged non return valve Replace clean No electricity Check Wrong setting of automatic controls if any To adjust an electronic contr...

Page 21: ...manual The pump is set at too low speed of rotation Set the pump at higher speed of rotation Pressure drop the pressure drop on the radiator circuit shows lower than recommended operating pressure Fil...

Page 22: ...radiators in the system from heating up at the bottom It is extremely important to keep the supply temperature to the radiators as low as possible while maintaining a reasonable level of comfort The s...

Page 23: ...Operating Guide Termix VVX B 7 Series BS 8 0 Declaration 8 1 Declaration of conformity Category 0 with electrical equipment LGB40404 DEN GT 23...

Page 24: ...Operating Guide Termix VVX B 7 Series BS Produced by Gemina Termix A S 03 2018...

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