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Operating Guide

Termix BTD RO MIX

7.3 Troubleshooting HE

Problem

Possible cause

Solution

Too little or no heat.

Strainer clogged in DH or HE circuit
(radiator circuit).

Clean gate/strainer(s).

The filter in the energy meter on DH circuit
clogged.

Clean the filter (after consulting the DH
plant operator).

Defective or wrongly adjusted differential
pressure controller.

Check the operation of the differential
pressure controller – clean the valve seat if
required.

Sensor defective – or possibly dirt in the
valve housing.

Check the operation of the thermostat –
clean the valve seat if required.

Automatic controls, if any, wrongly set or
defective - possibly power failure.

Check if the setting of the controller
is correct – see separate instructions.
Check the power supply. Temporary
setting of motor to “manual” control – see
instructions on automatic controls.

Pump out of operation.

Check if the pump is receiving power and
that it turns. Check if there is air trapped in
the pump housing – see pump manual.

The pump is set at too low speed of
rotation.

Set the pump at higher speed of rotation.

Pressure drop – the pressure drop on
the radiator circuit shows lower than
recommended operating pressure.

Fill water on the system and check the
functioning of the pressure expansion
vessel if required.

Air pockets in the system.

Vent the installation thoroughly.

Limiting of the return temperature
adjusted too low.

Adjust according to instructions.

Defective radiator valves.

Check – replace.

Uneven heat distribution in building
because of incorrectly set balancing valves,
or because there are no balancing valves.

Adjust/install balancing valves.

Diameter of pipe to substation too small or
branch pipe too long.

Check pipe dimensions.

Uneven heat distribution.

Air pockets in the system.

Vent the installation thoroughly.

DH supply temperature too high.

Wrong setting of thermostat or of
automatic controls, if any.

Adjust automatic controls, – see
instructions for automatic controls.

Defective controller. The controller does
not react as it should according to the
instructions.

Call automatic controls manufacturer or
replace the regulator.

Defective sensor on self-acting thermostat.

Replace thermostat – or sensor only.

DH supply temperature too low.

Wrong setting of automatic controls, if any.

Adjust automatic controls – see instructions
for automatic controls.

Defective controller. The controller does
not react as it should according to the
instructions.

Call in automatic controls manufacturer or
replace controller.

Defective sensor on self-acting thermostat.

Replace thermostat – or sensor only.

Wrong placement/fitting of outdoor
temperature sensor.

Adjust location of outdoor temperature
sensor.

Strainer clogged.

Clean gate/strainer.

18

DEN-GT

VI.HE.F2.02 / LUK40661

Danfoss District Energy

Summary of Contents for Termix BTD RO MIX

Page 1: ...ectrical connections 7 5 0 Design 8 5 1 Design 8 5 2 Schematic diagram 9 6 0 Controls 10 6 1 Heating circuit 10 6 2 DHW temperature control 13 6 3 Other 14 6 4 Maintenance 16 7 0 Troubleshooting 17 7...

Page 2: ...sensor pockets for insertion of a heat meter as well as strainer and ball valves Furthermore the substation is delivered with a mixing loop including pump controls and non return valve Heating HE The...

Page 3: ...s circumstances interrupt all energy sources to the station if possible and seek expert help In case of discoloured or bad smelling domestic hot water close all shut off valves on the substation infor...

Page 4: ...onnections 1 DHW circulation HWC 2 Domestic hot water DHW 3 Domestic cold water DCW 4 Heating HE return 5 Heating HE supply 6 District heating DH return 7 District heating DH supply Connection sizes A...

Page 5: ...ean and rinse Prior to installation all substation pipes and connections should be cleaned and rinsed Tightening Due to vibration during transport all substation connections must be checked and tighte...

Page 6: ...ating requirement increases Re thighten connections After water has been added to the system and the system has been put into operation re tighten ALL connections Pump The pump must be switched off du...

Page 7: ...Disconnection The substation must be electrically connected so that it can be disconnected for repairs Outdoor temperature sensor Outdoor sensors should be mounted so as to avoid exposure to direct su...

Page 8: ...E Hot water tank with coil 10 Circulator pump 27 Actuator HE 1A Ball valve DVGW 14 Sensor pocket energy meter 41 Fitting piece energy meter 7 Thermostatic valve DHW 20 Filling drain valve 43 Ball valv...

Page 9: ...Thermometer 41 Fitting piece energy meter 2 Single check valve 19 Surface sensor 43 Ball valve closed 7 Thermostatic valve DHW 20 Filling drain valve 50 Diff pressure controller with flow limiter 9 S...

Page 10: ...e heating circuit is controlled by the HE temperature controller 6 1 3 RAVK controller RAVK controller 25 65 C The temperature setting is as follows 1 25 C 2 35 C 3 45 C 4 55 C 5 65 C The values are i...

Page 11: ...rn the handle on the thermostatic controller to select a lower number 6 1 5 Electronic control Substations with electronic control must be set in accordance with manufacturer s instructions Where the...

Page 12: ...to setting selection if the user interface is unlocked You can change the settings as they appear The selection of the control mode depends on the system type and the allocation of pressure losses If...

Page 13: ...erature is adjusted as follows To increase temperature turn the handle on the thermostatic controller to select a higher number To decrease temperature turn the handle on the thermostatic controller t...

Page 14: ...off pipe from the safety valve must not be closed The blow off pipe outlet should be placed so that it discharges freely and it is possible to observe any dripping from the safety valve It is recomme...

Page 15: ...n the system 2 Loosen nuts Loosen the nuts on the fitting piece 3 Remove fitting piece Remove the fitting piece and replace it with the energy meter Do not forget the gaskets 4 Tighten connections Aft...

Page 16: ...g of all temperatures such as DH supply temperature and DHW temperature Connections Checking all connections for leakages Safety valves The operation of the safety valves should be checked by turning...

Page 17: ...ctive or clogged non return valve Replace clean No electricity Check Wrong setting of automatic controls if any To adjust an electronic controller for DHW pls note enclosed instructions for electronic...

Page 18: ...Air pockets in the system Vent the installation thoroughly Limiting of the return temperature adjusted too low Adjust according to instructions Defective radiator valves Check replace Uneven heat dis...

Page 19: ...ell as return sensors Pump pressure too high Adjust pump to a lower level Air in system Vent the system Defective or incorrectly set radiator valve s Single pipe loop systems require special one pipe...

Page 20: ...Operating Guide Termix BTD RO MIX 20 DEN GT VI HE F2 02 LUK40661 Danfoss District Energy...

Page 21: ...Operating Guide Termix BTD RO MIX Danfoss District Energy VI HE F2 02 LUK40661 DEN GT 21...

Page 22: ...Operating Guide Termix BTD RO MIX 22 DEN GT VI HE F2 02 LUK40661 Danfoss District Energy...

Page 23: ...Operating Guide Termix BTD RO MIX 8 0 Declaration 8 1 Declaration of conformity Category 0 with electrical equipment Danfoss District Energy VI HE F2 02 LUK40661 DEN GT 23...

Page 24: ...Operating Guide Termix BTD RO MIX Produced by Danfoss A S 02 2017...

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