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1.2.3 IT Mains

CAUTION

IT Mains

Installation on isolated mains source, i.e. IT mains.
Max. supply voltage allowed when connected to mains:
440 V (3x380-480 V units).

On 380-480 V IP20 0,37-22 kW, open the RFI switch by
removing the screw on the side of the frequency converter
when at IT grid.

130BB612.10

1

Illustration 1.1 IP20 0,37-22 kW 380-480 V.
1: EMC screw

On all units, set 

14-50 RFI filter

 to 

Off

 when operating in IT

mains.

CAUTION

If reinserted, only use M3x12 screw.

1.2.4 Avoid Unintended Start

While the frequency converter is connected to mains, the
motor can be started/stopped using digital commands, bus
commands, references or via the LCP.

Disconnect the frequency converter from mains
whenever personal safety considerations make it
necessary to avoid unintended start of any
motors.

To avoid unintended start, always press [Off reset]
before changing parameters.

1.2.5 Disposal Instruction

Equipment containing electrical components
must not be disposed of together with domestic
waste.
It must be separately collected with electrical
and electronic waste according to local and
currently valid legislation.

1.3  Installation

1.3.1 Before Starting Repair Work

1.

Disconnect FC 111 from mains (and external DC
supply, if present.)

2.

Wait as stated in the table below for discharge of
the DC-link:

Voltage [V]

Power range [kW]

Minimum waiting time

[min]

3x400

0.37–7.5

4

3x400

11–90

15

3.

Remove motor cable

1.3.2 Side-by-Side Installation

The frequency converter can be mounted side-by-side and
requires the clearance above and below for cooling.

 

 

Power

Clearance above/

below [mm/inch]

Frame

IP class

3x380-480 V

 

H1

IP20

0.37-1.5 kW/

0.5-2 Hp

100/4

H2

IP20

2.2-4 kW/

3-5.4 Hp

100/4

H3

IP20

5.5-7.5 kW/

7.5-10 Hp

100/4

H4

IP20

11-15 kW/

15-20 Hp

100/4

H5

IP20

18.5-22 kW/

25-30 Hp

100/4

H6

IP20

30-45 kW/

40-60 Hp

200/7.9

H7

IP20

55-75 kW/

100-120 Hp

200/7.9

H8

IP20

90 kW/

125 Hp

225/8.9

NOTE

With IP21/Nema Type1 option kit mounted, a distance of
50 mm between the units is required.

Quick Guide

VLT

®

 HVAC Basic Drive Cascade Controller Quick Guide

MG18F202 - VLT

®

 is a registered Danfoss trademark

3

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1

Summary of Contents for PK37

Page 1: ...MAKING MODERN LIVING POSSIBLE Quick Guide VLT HVAC Basic Drive Cascade Controller...

Page 2: ...ectrical Installation 8 1 3 8 Control Terminals 10 1 3 9 Electrical Overview 11 1 4 Programming 12 1 4 1 Programming with the Local Control Panel LCP 12 1 4 3 The Start up Wizard for Open Loop Applica...

Page 3: ...e conductor Where a residual current device RCD is used for extra protection only an RCD of Type B time delayed shall be used on the supply side of this product See also Danfoss Application Note on RC...

Page 4: ...not be disposed of together with domestic waste It must be separately collected with electrical and electronic waste according to local and currently valid legislation 1 3 Installation 1 3 1 Before S...

Page 5: ...29 13 240 9 4 100 3 9 74 2 9 206 8 1 5 5 H4 IP20 11 15 kW 15 20 Hp 296 11 7 359 14 1 275 10 8 135 5 3 105 4 1 241 9 5 7 H5 IP20 18 5 22 kW 25 30 Hp 334 13 1 402 15 8 314 12 4 150 5 9 120 4 7 255 10 7...

Page 6: ...37 1 5 1 4 0 8 0 8 0 5 0 8 0 5 H2 IP20 2 2 4 1 4 0 8 0 8 0 5 0 8 0 5 H3 IP20 5 5 7 5 1 4 0 8 0 8 0 5 0 8 0 5 H4 IP20 11 15 1 2 1 2 1 2 0 5 0 8 0 5 H5 IP20 18 5 22 1 2 1 2 1 2 0 5 0 8 0 5 H6 IP20 30 4...

Page 7: ...s possible to reduce the noise level and leakage currents For further details on mounting of the decoupling plate please see instruction MI02QXYY Also see EMC Correct Installation in the Design Guide...

Page 8: ...rnational regulations Short circuit protection Danfoss recommends using the fuses mentioned in the following tables to protect service personnel or other equipment in case of an internal failure in th...

Page 9: ...0 80 37 FRS R 100 KTS R100 JKS R100 JJS R100 100 45 FRS R 125 KTS R125 JKS R125 JJS R125 125 55 FRS R 150 KTS R150 JKS R150 JJS R150 150 75 FRS R 200 KTS R200 JKS R200 JJS R200 200 90 FRS R 250 KTS R2...

Page 10: ...etc Panel Mains supply Min 200mm between control cable mains cable and between mains motor cable PLC Protective earth Reinforced protective earth 130BB761 10 Illustration 1 3 EMC correct Electrical In...

Page 11: ...nput 29 mode is set in 5 03 Digital Input 29 Mode PNP is default value Control terminals Illustration 1 5 shows all control terminals of the frequency converter Applying Start term 18 connection betwe...

Page 12: ...OV PNP 24V NPN OV PNP Bus ter Bus ter RS 485 Interface RS 485 N PS 485 69 P RS 485 68 Com RS 485 61 PNP Source NPN Sink ON Terminated OFF Unterminated ON 1 2 240V AC 3A Not present on all power sizes...

Page 13: ...lashing indicates the edit set up 4 Motor direction is shown to the bottom left of the display indicated by a small arrow pointing either clockwise or counterclockwise 5 The triangle indicates if the...

Page 14: ...nal analog reference voltage or current and optionally also relay signals but no feed back signal from the process applied FC 24V DIG IN DIG IN DIG IN DIG IN COM DIG IN A OUT D OUT A OUT D OUT 18 19 2...

Page 15: ...tion of Relay 1 0 Alarm Set Maximum Reference 0050 Hz Set Minimum Reference 0016 Hz AMA running OK OK B a c k Status Main Menu Quick Menu Hand On OK Menu Off Reset Auto On Alarm Warn On AMA failed Do...

Page 16: ...rom nameplate data 1 25 Motor Nominal Speed 100 0 9999 0 RPM Size related Enter motor nominal speed from nameplate data 4 12 Motor Speed Low Limit Hz 0 0 400 Hz 0 Hz Enter the minimum limit for low sp...

Page 17: ...m Select the function to control output relay 1 5 40 Function Relay 1 Function relay See 5 40 Function Relay Drive running Select the function to control output relay 2 1 29 Automatic Motor Adaption A...

Page 18: ...50 Hz 6 22 Terminal 54 Low Current 4 mA 6 24 Terminal 54 Low Ref Feedb Value 0016 Hz 6 23 Terminal 54 High Current 20 mA 6 25 Terminal 54 High Ref Feedb Value 50 0 01 s 20 81 PI Normal Inverse Contro...

Page 19: ...summing all references 3 10 Preset Reference 100 100 0 Enter the set point 6 29 Terminal 54 mode 0 Current 1 Voltage 1 Select if terminal 54 is used for current or voltage input 6 20 Terminal 54 Low...

Page 20: ...maximum limit for high speed 3 41 Ramp 1 Ramp up Time 0 05 3600 0 s Size related Ramp up time from 0 to rated motor frequency 1 23 Motor Frequency No Name Range Default Function 3 42 Ramp 1 Ramp Down...

Page 21: ...ad pump alternation takes place every time the event occurs Selections include whenever an alternation timer expires when the lead pump goes into sleep mode Staging is determined by the actual system...

Page 22: ...erminal 27 29 and 42 45 External Interlock Coast to stop Cut out built in relays are de energized Function of buttons on LCP Variable speed pump lead Fixed speed pumps lag Hand On Ramps up if stopped...

Page 23: ...00 0 37 Display Text 1 0 38 Display Text 2 0 39 Display Text 3 0 4 LCP Keypad 0 40 Hand on Key on LCP 0 Disabled 1 Enabled 0 42 Auto on Key on LCP 0 Disabled 1 Enabled 0 44 Off Reset Key on LCP 0 Dis...

Page 24: ...rections 4 12 Motor Speed Low Limit Hz 0 0 400 Hz 0 0 Hz 4 14 Motor Speed High Limit Hz 0 1 400 Hz 65 0 Hz 4 18 Current Limit 0 300 110 4 19 Max Output Frequency 0 0 400 0 Hz 65 0 4 4 Adj Warnings 2 4...

Page 25: ...01 6 29 Terminal 54 mode 0 Current mode 0 Current mode 1 Voltage mode 6 7 Analog Output 45 6 70 Terminal 45 Mode 0 0 20 mA 1 4 20 mA 2 Digital Output 6 71 Terminal 45 Analog Output 0 No operation 100...

Page 26: ...0 000s 5 000 8 37 Max Inter char delay 0 025 0 025s 0 025 8 5 Digital Bus 8 50 Coasting Select 0 Digital input 1 Bus 2 Logic AND 3 Logic OR 8 51 Quick Stop Select 0 Digital input 1 Bus 2 Logic AND 3 L...

Page 27: ...et x 2 3 Automatic reset x 3 4 Automatic reset x 4 5 Automatic reset x 5 6 Automatic reset x 6 7 Automatic reset x 7 8 Automatic reset x 8 9 Automatic reset x 9 10 Automatic reset x 10 11 Automatic re...

Page 28: ...3 2 Analog in 54 100 Bus Feedback 1 20 01 Feedback 1 Conversion 0 Linear 1 Square root 20 8 PI Basic Setting 20 81 Process PI Normal Inverse Control 0 Normal 1 Inverse 20 83 Process PI Start Speed Hz...

Page 29: ...ncy converter See parameter group 8 0 24 50 Fan Fault X X The fan is not working Only on 400 V 30 90 kW units 30 19 U phase loss X X Motor phase U is missing Check the phase See 4 58 Missing Motor Pha...

Page 30: ...sink Temperature Low X This warning is based on the temperature sensor in the IGBT module Only on 400 V 30 90 kW units 69 1 Pwr Card Temp X X X The temperature sensor on the power card is either too...

Page 31: ...80 440 V A 1 3 2 4 4 1 5 8 7 9 9 9 13 2 17 1 25 3 34 0 40 7 46 8 67 1 80 3 99 0 116 0 161 0 194 0 Continuous 3x440 480 V A 1 1 2 1 3 4 4 8 6 3 8 2 11 0 14 0 21 0 27 0 34 0 40 0 52 0 65 0 80 0 105 0 13...

Page 32: ...8 98 1 9 7 9 98 0 9 7 8 98 1 9 7 9 98 1 9 7 9 97 8 97 9 97 1 98 3 98 3 98 3 Output current 50 C ambient temperature Continuous 3x380 440 V A 1 04 1 93 3 7 4 85 6 3 8 4 10 9 14 0 20 9 28 0 34 1 38 0 48...

Page 33: ...nals U V W If a motor phase is missing the frequency converter trips and issues an alarm If a mains phase is missing the frequency converter trips or issues a warning depending on the load Monitoring...

Page 34: ...ge on input 28 V DC Input resistance Ri Approx 4 k Digital input 29 as thermistor input Fault 2 9 k and no fault 800 Digital output Programmable digital outputs 2 Terminal number 27 291 Voltage level...

Page 35: ...EN 60664 1 Overvoltage category III pollution degree 2 1 IEC 60947 parts 4 and 5 Control card 10 V DC output Terminal number 50 Output voltage 10 5 V 0 5 V Max load 25 mA All inputs outputs circuits...

Page 36: ...the frequency converter is operated at high ambient temperature the continuous output current should be decreased For derating curve see Design Guide MG18C3YY 1 9 2 Derating for Low Air Pressure The...

Page 37: ...www danfoss com drives MG18F202 130R0265 MG18F202 Rev 2011 11 03...

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