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There are three typical sources of sound 
and  vibration  in  refrigeration  and  air 
conditioning systems that design and 
service engineers encounter:

sound radiation:

 

This generally takes an airborne path.

Mechanical vibrations: 

These generally extend along the parts 

of the unit and the structure where it is 
mounted.

gas pulsation: 

This  tends  to  travel  through  the 
cooling medium, i.e. the refrigerant.
The sections that follow will focus on 
the causes of sound from these sources 
and measures to take to prevent it.

sound and ViBRation ManageMent

compressor sound radiation

Sound  radiates  through  the  air  in  all 
directions from the compressor.
The  Performer®  scroll  compressor 
is  designed  for  quiet  operation. 
Compared to most other compressors, 
the  Performer®  generates  sound  at 
higher  frequency.  High  frequency  
sound  lacks  the  penetrating  power 
of  lower  frequencies  and  is  easier  to 
quiet. 
Use  of  sound  insulation  materials  on 
the  inside  surface  of  unit  panels  is 
an  effective  means  of  substantially 
reducing  sound  transmitted  to  the 
outside.  Ensure  that  no  components 

that might transmit sound or vibration 
come  into  direct  contact  with  any 
uninsulated parts on unit walls.
Because  of  the  Performer’s  unique 
design, with its motor cooled entirely 
by suction gas, the compressor can be 
insulated  across  its  entire  operating 
range.  Acoustic  hoods  are  available 
from  Danfoss  as  accessories.  These 
hoods  are  easy  to  install  quickly  and 
do not greatly increase the overall size 
of the compressor. Refer to page 35 for 
sound  attenuation  hoods  and  code 
numbers.

Mechanical vibrations

Vibration 

is 

most 

effectively 

controlled  by  isolation.  Performer® 
scroll  compressors  are  designed  to 
produce  minimal  vibration  during 
operation.  Rubber  isolaters  on  the 
compressor base plate or on the frame 
of  a  manifolded  unit  are  effective 
in  reducing  vibration  transmitted 
from  the  compressor(s)  to  the  unit. 
Rubber  grommets  are  supplied  with 
all  Performer®  compressors.  Properly 
mounted,  the  supplied  grommets 
hold  transmitted  vibration  from  the 
compressor to a strict minimum. 

It  is  also  extremely  important  that 
the frame supporting the compressor 

be  of  sufficient  mass  and  stiffness  to 
help  dampen  vibration  that  could 
be  transmitted  to  the  frame.  For 
further  information  on  mounting 
requirements,  please  refer  to  the 
section on mounting assembly.

Tubing  should  be  designed  for 
three  dimensional  flexibility,  to 
reduce  transmission  of  vibration  to 
other  structures,  and  to  withstand 
vibration  without  damage.  For  more 
information  on  piping  design,  please 
see  the  section  entitled  "Essential 
piping design considerations" p. 23.

gas pulsation

The  Performer®  scroll  compressor 
have  been  designed  and  tested 
to  ensure  that  gas  pulsations  are 
minimized  at  the  most  commonly 
encountered air conditioning pressure 
ratio.  In  heat  pump  applications  and 
other installations where the pressure 
ratio  is  beyond  the  typical  range, 
testing  should  be  conducted  under 

all  expected  conditions  and  in  all 
operating  configurations  to  ensure 
that  minimum  gas  pulsations  occur. 
If  the  level  is  unacceptable,  install  a 
discharge  muffler  with  appropriate 
resonant  volume  and  mass.  This 
information can be obtained from the 
muffler manufacturer.

sound generation in 
a refrigeration / air 
conditioning system

Summary of Contents for Performer SM Series

Page 1: ...selection application guidelines Performer scroll compressors SM SY SZ 50 60 Hz R 22 R 407C R 134a R 404A R 507A MAKING MODERN LIVING POSSIBLE REFRIGErATION AIR CONDITIONING...

Page 2: ...oft start controller 15 SYSTEM DESIGN RECOMMENDATIONS 17 Refrigerant charge limit and compressor protection 17 Crankcase heater 17 Liquid line solenoid valve LLSV 17 Pump down cycle 17 Suction accumul...

Page 3: ...Compressor sound radiation 27 Mechanical vibrations 27 Gas pulsation 27 INSTALLATION 28 Compressor handling 28 Mounting 28 Removing connections shipping plugs 29 System cleanliness 29 Tubing 29 Filter...

Page 4: ...once the power has been switched off The figure below illustrates the entire compression process Therearetwoscrollelements anorbiting scroll and a fixed scroll The center of the orbiting scroll trace...

Page 5: ...or protection type Applies to Description For trio assemblies please contact Danfoss 5 Model SM SZ 084 090 100 110 120 148 161 SM SZ 115 125 160 175 185 SY SZ 240 300 SY SZ 380 Version V R C MA MB AA...

Page 6: ...s and capacity tables refer to Online Datasheet Generator www danfoss com odsg SM SY compressors SZ compressors Refrigerant R 22 R 407C Frequency 50 Hz 50 Hz Standard rating conditions ARI standard co...

Page 7: ...Online Datasheet Generator www danfoss com odsg SM SY compressors SZ compressors Refrigerant R 22 R 407C Frequency 60 Hz 60 Hz Standard rating conditions ARI standard conditions Evaporating temperatu...

Page 8: ...re indicated by a double line The solid line represents the limit when the su perheat is 20o F or less The dotted line shows the limit when the superheat is 54o F Interpolate for superheat values betw...

Page 9: ...110 120 130 140 150 160 10 0 10 20 30 40 50 60 Evaporating temperature F Condensing temperature F Condensing temp limits S H 20o F S H 54o F SUPERHEAT 10 0 10 20 30 40 50 60 Evaporating temperature F...

Page 10: ...e application envelopes Dew temperature Mean temperature Example for SZ 084 to 185 Example for SZ 084 to 185 Refrigerant R 407C is a zeotropic mix ture with a temperature glide in both evaporator and...

Page 11: ...ion 1 5 8 2 1 4 1 3 8 Discharge 1 1 8 1 3 4 7 8 SY SZ 240 Suction 1 5 8 2 1 4 1 5 8 Discharge 1 1 8 1 3 4 1 1 8 SY SZ 300 Suction 1 5 8 2 1 4 1 5 8 Discharge 1 1 8 1 3 4 1 1 8 SY SZ 380 Suction 2 1 8...

Page 12: ...230V 3 60 Hz 460V 3 60 Hz 575V 3 60 Hz 380 3 60 Hz Voltage range 60 Hz 180 253 V 414 506V 517 632V 342 418 V Electrical connections The terminal box is provided with a 1 1 29 mm hole for the power su...

Page 13: ...or 115 230 vac 13 ELECTRICAL CONNECTIONS AND WIRING The motor protection module is factory installed in the terminal box and has both phase sequence protection and pre wired thermistor connections The...

Page 14: ...KS BP HP DGT TH 180 s T1 T2 M T3 KA KA A1 A2 A3 Wiring diagram without pump down cycle Suggested wiring diagrams Compressor models SM SZ 115 125 160 175 185 Wiring diagram with pump down cycle CONTRO...

Page 15: ...starter MCI soft starters are designed to reduce the starting and stopping current of 3 phase AC motors MCI soft starters can reduce in rush current by up to 40 thereby eliminating the detrimental ef...

Page 16: ...erated by the MCI As the contactor always switches in no load condition it can be selected on the basis of the thermal current AC 1 Contacts 13 14 are not applicable with MCI 25C When control voltage...

Page 17: ...wind Below 23 F ambient temperature with wind speed above 11 mph however we recommend thermal insulation of crankcase heaters in order to limit the energy losses to the surrounding air Since the total...

Page 18: ...the table a crankcase heater must be used During operation liquid floodback may be detected by measuring either the oil sump temperature which should be at least 18 F above the saturated suction tempe...

Page 19: ...est Crankcase heater Cooling only systems with remote condensor and split system units Refrigerant migration floodback test Crankcase heater because full system charge is not definable risk of overcha...

Page 20: ...d motor protection module in the terminal box This device provides efficient reliable protection against overheating overloading and phase loss or reversal Connected to the module are PTC sensors embe...

Page 21: ...a single direction and the motor is wound so that if the connections are correct the rotation will also be correct Compressor models SM SZ 084 to 185 incorporate an internal reverse vent valve which w...

Page 22: ...e motor terminals must lie within these table limits during both start up and normal operations The maximum allowable voltage imbalance is 2 Voltage imbalance causes high amperage on one or more phase...

Page 23: ...e compressor from draining back to the discharge side of the compressor during off cycle The upper loop also helps avoid condensed liquid refrigerant from draining back to the compressor when stopped...

Page 24: ...nsing temperature shown in the application envelopes Under very low ambient conditions in which testing has revealed that the above procedures might not ensure satisfactory condensing and suction pres...

Page 25: ...compressor to draw vapor from on the suction side The compressor can then quickly enter into a vacuum condition it is therefore important that the expansion device be sized correctly and that a suffi...

Page 26: ...ure switch cut outs and may place excess strain on both bearings and motor To prevent such problems it is important to allow a 3 ft minimum discharge line length between the compressor discharge port...

Page 27: ...and code numbers Mechanical vibrations Vibration is most effectively controlled by isolation Performer scroll compressors are designed to produce minimal vibration during operation Rubber isolaters on...

Page 28: ...erminal box with the intention of moving the compressor as the force placed upon the terminal box will cause extensive damagetoboththeboxandthemotor protection module component inside Lock washer HM 8...

Page 29: ...nsables and system contaminants such as metal shavings solder and flux have a negativeimpactoncompressorservice life Many of these contaminants are small enough to pass through a mesh screen and can c...

Page 30: ...age internal components Using a heat shield a heat absorbing compound or both is recommended Due to the relatively large tubing and fitting diameters used for larger scrolls a double tipped acetylene...

Page 31: ...the table below Never use other gasses such as oxygen dry air or acetylene as these may form an inflammable mixture Pressurize the system on HP side first then LP side Leak detection compressor Use a...

Page 32: ...ng device operation and desired superheat readings Suction and discharge pressure within acceptable levels Correct oil level in compressor sump indicating proper oil return Low foaming in sight glass...

Page 33: ...daptator not available rotolock valve set not available Discharge 1 3 8 Solder sleeve adaptator set Rotolock valve set 33 Connectors and valves ACCESSORIES Compressor model Oil type Oil name Code no S...

Page 34: ...mark UL SM SZ175 185 6 7773108 Belt type crankcase heater 75 W 230 V CE mark UL SM SZ175 185 6 7973005 Belt type crankcase heater 75 W 230 V CE mark UL SM SZ175 185 50 7773118 Belt type crankcase heat...

Page 35: ...ble for code 3 version compressors Discharge gas temperature must not exceed 275 F The discharge gas thermostat acces sory kit includes all components required for installation as shown below The ther...

Page 36: ...lock T SM175 3RM SM175 4RM SM175 7RM SM175 9RM SM185 Single Brazed T SM185 3CAM SM185 4CAM SM185 7CAM SM185 9CAM Rotolock T SM185 3RM SM185 4RM SM185 7RM SM185 9RM SY240 Single Brazed M24 SY240A3AAM S...

Page 37: ...e Brazed T SZ125 3CAM SZ125 4CAM SZ125 7CAM SZ125 9CAM Rotolock T SZ125 3RM SZ125 4RM SZ125 7RM SZ125 9RM SZ148 Single Brazed Int SZ148 3VAM SZ148 4VAM SZ148 7VAM SZ148 9VAM SZ160 Single Brazed T SZ16...

Page 38: ...75 185 6 48 4 37 4 33 0 1444 2 24 0 24 0 37 0 248 SY SZ 240 4 44 9 37 4 36 25 1413 2 20 1 18 3 30 7 344 SY SZ 300 4 44 9 37 4 36 25 1413 2 20 1 18 3 30 7 355 SY SZ 380 4 44 9 37 4 37 2 1440 2 20 1 18...

Page 39: ......

Page 40: ...n Controls for Industrial Refrigeration Industrial Automation Household Compressors Commercial Compressors Thermostats Sub Assemblies Electronic Controls Sensors We are a single source for the widest...

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