background image

20

Motor protection

compressor model

overheating

protection

overcurrent

protection

locked rotor

protection

single-phasing

protection

SM / SZ 084 - 090 - 100 - 110 - 120 - 148 - 161

Internal

Internal

Internal

Internal

SM / SZ 115 - 125 - 160 - 175 - 185

Internal

Compulsory external overload protector

SY / SZ 240 - 300 - 380

Internal

Internal

Internal

Internal

compressor  models  sM  /  sZ  084 
-  090  -  100  -  110  -  120  -  148  -  161 

have    internal  motor  protection  to 
protect against excessive current and 
temperature  caused  by  overloading, 
low  refrigerant  flow,  phase  loss,  or 
incorrect  motor  rotation.  The  cutout 
current  is  the  MCC  value  listed  in 
the  data  sheets.  The  protector  is 
located in the star point of the motor 
and,  if  activated  will  cut  out  all  three 
phases.  It  resets  automatically.  While 
not  compulsory,  additional  external 
overload  protection  is  advisable  for 
either alarm or manual reset. 

compressor  models  sM  /  sZ  115  - 
125 - 160 - 175 - 185

 have a bimetallic 

single-pole,  single-throw  thermostat 
located  in  the  motor  windings.  This 
thermostat  will  open  In  the  event  of 
motor  overheating  caused  by  low 
refrigerant flow or by incorrect motor 
rotation.  Because  the  thermostat  is 
an automatic reset device, it must be 
wired  in  a  lockout  safety  circuit  with 
a manual reset to restart the unit. For 
overcurrent and phase loss protection, 
an  external  overload  protector  must 
be used for the SM / SZ 115, 125, 160, 
175 and 185 models. The table below 
shows the protection method for the 
various compressor models.

compressor  models  sY  /  sZ  240  - 
300 - 380 

are delivered with a factory-

installed  motor  protection  module  in 
the terminal box. This device provides 
efficient,  reliable  protection  against 
overheating,  overloading,  and  phase 
loss  or  reversal.  Connected  to  the 
module are PTC sensors embedded in 
the motor winding. The close contact 
between  thermistors  and  windings 
ensures  a  very  low  level  of  thermal 
inertia.  The  motor  temperature  is 
constantly  measured  by  the  (PTC) 
thermistor  loop  connected  on  S1-S2 
(refer  to  the  electronic  protection 
module wiring on page 13).
If any thermistor exceeds its response 
temperature,  its  resistance  increases 
above  the  trip  level  (4,500  Ω)  and 
the  output  relay  opens  the  contacts 
M1-M2.  After  cooling  below  the 
response  temperature  (resistance 
<  2,750  Ω),  a  5  minute  time  delay  is 
activated.  After  this  delay,  the  relay  
closes  the  contacts  M1-M2.  The  time 
delay may be cancelled by interrupting 
main  power  (L-N  disconnect)  for 
approx.  5  seconds.  The  monitoring 
fuction,  however,  is  inactive  for  20 
seconds after shutdown.

sYsteM design RecoMMendations

external motor protection

All  safety  devices  must  comply  with 
the  local  safety  requirements.  The 
external  overload  protector  can  be 
either  a  thermal  overload  relay  or  a 
circuit  breaker.  A  thermal  overload 
relay should be set to trip at not more 
than  140%  of  the  compressor's  rated 
load  current.  A  circuit  breaker,  on 
the  other  hand,  should  be  set  at  not 
more  than  125%  of  the  compressor 

rated  load  current.  The  rated  load 
current  is  the  maximum  current 
expected  during  operation  in  the 
application;  it  can  be  found  either  in 
the  corresponding  data  sheets  or  in 
the of Danfoss RS+3

TM

 Compressor and 

Condensing  Unit  Selection  Software, 
available  from  the  Danfoss  web  site. 
The  tripping  current  must  never 
exceed the MMT (Maximum Must-Trip) 

internal motor protection

Summary of Contents for Performer SM Series

Page 1: ...selection application guidelines Performer scroll compressors SM SY SZ 50 60 Hz R 22 R 407C R 134a R 404A R 507A MAKING MODERN LIVING POSSIBLE REFRIGErATION AIR CONDITIONING...

Page 2: ...oft start controller 15 SYSTEM DESIGN RECOMMENDATIONS 17 Refrigerant charge limit and compressor protection 17 Crankcase heater 17 Liquid line solenoid valve LLSV 17 Pump down cycle 17 Suction accumul...

Page 3: ...Compressor sound radiation 27 Mechanical vibrations 27 Gas pulsation 27 INSTALLATION 28 Compressor handling 28 Mounting 28 Removing connections shipping plugs 29 System cleanliness 29 Tubing 29 Filter...

Page 4: ...once the power has been switched off The figure below illustrates the entire compression process Therearetwoscrollelements anorbiting scroll and a fixed scroll The center of the orbiting scroll trace...

Page 5: ...or protection type Applies to Description For trio assemblies please contact Danfoss 5 Model SM SZ 084 090 100 110 120 148 161 SM SZ 115 125 160 175 185 SY SZ 240 300 SY SZ 380 Version V R C MA MB AA...

Page 6: ...s and capacity tables refer to Online Datasheet Generator www danfoss com odsg SM SY compressors SZ compressors Refrigerant R 22 R 407C Frequency 50 Hz 50 Hz Standard rating conditions ARI standard co...

Page 7: ...Online Datasheet Generator www danfoss com odsg SM SY compressors SZ compressors Refrigerant R 22 R 407C Frequency 60 Hz 60 Hz Standard rating conditions ARI standard conditions Evaporating temperatu...

Page 8: ...re indicated by a double line The solid line represents the limit when the su perheat is 20o F or less The dotted line shows the limit when the superheat is 54o F Interpolate for superheat values betw...

Page 9: ...110 120 130 140 150 160 10 0 10 20 30 40 50 60 Evaporating temperature F Condensing temperature F Condensing temp limits S H 20o F S H 54o F SUPERHEAT 10 0 10 20 30 40 50 60 Evaporating temperature F...

Page 10: ...e application envelopes Dew temperature Mean temperature Example for SZ 084 to 185 Example for SZ 084 to 185 Refrigerant R 407C is a zeotropic mix ture with a temperature glide in both evaporator and...

Page 11: ...ion 1 5 8 2 1 4 1 3 8 Discharge 1 1 8 1 3 4 7 8 SY SZ 240 Suction 1 5 8 2 1 4 1 5 8 Discharge 1 1 8 1 3 4 1 1 8 SY SZ 300 Suction 1 5 8 2 1 4 1 5 8 Discharge 1 1 8 1 3 4 1 1 8 SY SZ 380 Suction 2 1 8...

Page 12: ...230V 3 60 Hz 460V 3 60 Hz 575V 3 60 Hz 380 3 60 Hz Voltage range 60 Hz 180 253 V 414 506V 517 632V 342 418 V Electrical connections The terminal box is provided with a 1 1 29 mm hole for the power su...

Page 13: ...or 115 230 vac 13 ELECTRICAL CONNECTIONS AND WIRING The motor protection module is factory installed in the terminal box and has both phase sequence protection and pre wired thermistor connections The...

Page 14: ...KS BP HP DGT TH 180 s T1 T2 M T3 KA KA A1 A2 A3 Wiring diagram without pump down cycle Suggested wiring diagrams Compressor models SM SZ 115 125 160 175 185 Wiring diagram with pump down cycle CONTRO...

Page 15: ...starter MCI soft starters are designed to reduce the starting and stopping current of 3 phase AC motors MCI soft starters can reduce in rush current by up to 40 thereby eliminating the detrimental ef...

Page 16: ...erated by the MCI As the contactor always switches in no load condition it can be selected on the basis of the thermal current AC 1 Contacts 13 14 are not applicable with MCI 25C When control voltage...

Page 17: ...wind Below 23 F ambient temperature with wind speed above 11 mph however we recommend thermal insulation of crankcase heaters in order to limit the energy losses to the surrounding air Since the total...

Page 18: ...the table a crankcase heater must be used During operation liquid floodback may be detected by measuring either the oil sump temperature which should be at least 18 F above the saturated suction tempe...

Page 19: ...est Crankcase heater Cooling only systems with remote condensor and split system units Refrigerant migration floodback test Crankcase heater because full system charge is not definable risk of overcha...

Page 20: ...d motor protection module in the terminal box This device provides efficient reliable protection against overheating overloading and phase loss or reversal Connected to the module are PTC sensors embe...

Page 21: ...a single direction and the motor is wound so that if the connections are correct the rotation will also be correct Compressor models SM SZ 084 to 185 incorporate an internal reverse vent valve which w...

Page 22: ...e motor terminals must lie within these table limits during both start up and normal operations The maximum allowable voltage imbalance is 2 Voltage imbalance causes high amperage on one or more phase...

Page 23: ...e compressor from draining back to the discharge side of the compressor during off cycle The upper loop also helps avoid condensed liquid refrigerant from draining back to the compressor when stopped...

Page 24: ...nsing temperature shown in the application envelopes Under very low ambient conditions in which testing has revealed that the above procedures might not ensure satisfactory condensing and suction pres...

Page 25: ...compressor to draw vapor from on the suction side The compressor can then quickly enter into a vacuum condition it is therefore important that the expansion device be sized correctly and that a suffi...

Page 26: ...ure switch cut outs and may place excess strain on both bearings and motor To prevent such problems it is important to allow a 3 ft minimum discharge line length between the compressor discharge port...

Page 27: ...and code numbers Mechanical vibrations Vibration is most effectively controlled by isolation Performer scroll compressors are designed to produce minimal vibration during operation Rubber isolaters on...

Page 28: ...erminal box with the intention of moving the compressor as the force placed upon the terminal box will cause extensive damagetoboththeboxandthemotor protection module component inside Lock washer HM 8...

Page 29: ...nsables and system contaminants such as metal shavings solder and flux have a negativeimpactoncompressorservice life Many of these contaminants are small enough to pass through a mesh screen and can c...

Page 30: ...age internal components Using a heat shield a heat absorbing compound or both is recommended Due to the relatively large tubing and fitting diameters used for larger scrolls a double tipped acetylene...

Page 31: ...the table below Never use other gasses such as oxygen dry air or acetylene as these may form an inflammable mixture Pressurize the system on HP side first then LP side Leak detection compressor Use a...

Page 32: ...ng device operation and desired superheat readings Suction and discharge pressure within acceptable levels Correct oil level in compressor sump indicating proper oil return Low foaming in sight glass...

Page 33: ...daptator not available rotolock valve set not available Discharge 1 3 8 Solder sleeve adaptator set Rotolock valve set 33 Connectors and valves ACCESSORIES Compressor model Oil type Oil name Code no S...

Page 34: ...mark UL SM SZ175 185 6 7773108 Belt type crankcase heater 75 W 230 V CE mark UL SM SZ175 185 6 7973005 Belt type crankcase heater 75 W 230 V CE mark UL SM SZ175 185 50 7773118 Belt type crankcase heat...

Page 35: ...ble for code 3 version compressors Discharge gas temperature must not exceed 275 F The discharge gas thermostat acces sory kit includes all components required for installation as shown below The ther...

Page 36: ...lock T SM175 3RM SM175 4RM SM175 7RM SM175 9RM SM185 Single Brazed T SM185 3CAM SM185 4CAM SM185 7CAM SM185 9CAM Rotolock T SM185 3RM SM185 4RM SM185 7RM SM185 9RM SY240 Single Brazed M24 SY240A3AAM S...

Page 37: ...e Brazed T SZ125 3CAM SZ125 4CAM SZ125 7CAM SZ125 9CAM Rotolock T SZ125 3RM SZ125 4RM SZ125 7RM SZ125 9RM SZ148 Single Brazed Int SZ148 3VAM SZ148 4VAM SZ148 7VAM SZ148 9VAM SZ160 Single Brazed T SZ16...

Page 38: ...75 185 6 48 4 37 4 33 0 1444 2 24 0 24 0 37 0 248 SY SZ 240 4 44 9 37 4 36 25 1413 2 20 1 18 3 30 7 344 SY SZ 300 4 44 9 37 4 36 25 1413 2 20 1 18 3 30 7 355 SY SZ 380 4 44 9 37 4 37 2 1440 2 20 1 18...

Page 39: ......

Page 40: ...n Controls for Industrial Refrigeration Industrial Automation Household Compressors Commercial Compressors Thermostats Sub Assemblies Electronic Controls Sensors We are a single source for the widest...

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