background image

Compressor

Start

Phase monitoring

Phase sequence module logic

21

sYsteM design RecoMMendations

phase sequence and reverse 
rotation protection

current value found in the data sheets; 
the MMT value appears as "A.Max" on 
the compressor nameplate.
Further requirements for the external 
overload protector are:

 

overcurrent 

protection:

 

the 

protector  must  trip  within  2  minutes 
at 110% of the MMT current.

 

locked  rotor  protection:

  the 

protector must trip within 10 seconds 
upon  starting  at  a  locked  rotor 
current.

 

single-phasing  protection:

  the 

protector  must  trip  when  one  of  the 
three phases fails.

cycle rate limit

The  system  must  be  designed  in  a 
way  that  guarantees  a  minimum 
compressor  run  time  of  2  minutes, 
so  as  to  provide  for  sufficient  motor 
cooling  after  start-up  and  proper  oil 
return.  Oil  return  may  vary  since  it 
depends upon system design.
There must be no more than 12 starts 
per  hour  (6  when  a  resistor  soft-start 

accessory is present); exceeding these 
limits  reduces  the  service  life  of  the 
compressor. If necessary, place an anti-
short-cycle timer in the control circuit, 
connected  as  shown  in  the  wiring 
diagram  (p.  14-15).  A  three-minute 
(180-sec) setting is recommended.

Use  a  phase  meter  to  establish  the 
phase orders and connect line phases 
L1, L2, and L3 to terminals T1, T2, and 
T3,  respectively.  The  compressor 
will  only  operate  properly  in  a  single 
direction, and the motor is wound so 
that if the connections are correct, the 
rotation will also be correct.

compressor  models  sM  /  sZ  084 
to  185

  incorporate  an  internal 

reverse  vent  valve  which  will  react 
in  the  presence  of  reverse  rotation 
and  allows  refrigerant  to  circulate 
through  a  by-pass  from  suction  to 
discharge.  Although  reverse  rotation 
is  not  destructive,  even  over  long 
periods  of  time  up  to  several  days 
it  should  be  corrected  as  soon  as 
possible.  Reverse  rotation  will  be 
obvious to the user as soon as power 
is  turned  on;  the  compressor  will  not 
build  up  any  pressure,  the  sound 
level  will  be  abnormally  high  and 
power consumption will be minimal. If 
reverse rotation symptoms occur, shut 

the  compressor  down  and  connect 
the  phases  to  their  proper  terminals. 
If  reverse  rotation  is  not  halted,  the 
compressor will cycle off on its internal 
motor protection.

compressor  models  sY  /  sZ  240  to 
380

  are  delivered  with  an  electronic 

module  which  provides  protection 
against phase reversal and phase loss 
at  start-up.  Use  the  recommended 
wiring  diagrams  from  page  15.  The 
circuit should be thoroughly checked 
in order to determine the cause of the 
phase  problem  before  re-energizing 
the control circuit.
The  phase  sequencing  and  phase 
loss  monitoring  functions  are  active 
during  a  5  sec.  window  1  sec.  after 
compressor start-up (power on L1-L2-
L3).  Should  one  of  these  parameters 
be incorrect, the relay would lock out 
(contact  M1-M2  open).  The  lockout 
may  be  cancelled  by  resetting  the 
power  mains  (disconnect  L-N)  for 
approximately 5 sec.

Summary of Contents for Performer SM Series

Page 1: ...selection application guidelines Performer scroll compressors SM SY SZ 50 60 Hz R 22 R 407C R 134a R 404A R 507A MAKING MODERN LIVING POSSIBLE REFRIGErATION AIR CONDITIONING...

Page 2: ...oft start controller 15 SYSTEM DESIGN RECOMMENDATIONS 17 Refrigerant charge limit and compressor protection 17 Crankcase heater 17 Liquid line solenoid valve LLSV 17 Pump down cycle 17 Suction accumul...

Page 3: ...Compressor sound radiation 27 Mechanical vibrations 27 Gas pulsation 27 INSTALLATION 28 Compressor handling 28 Mounting 28 Removing connections shipping plugs 29 System cleanliness 29 Tubing 29 Filter...

Page 4: ...once the power has been switched off The figure below illustrates the entire compression process Therearetwoscrollelements anorbiting scroll and a fixed scroll The center of the orbiting scroll trace...

Page 5: ...or protection type Applies to Description For trio assemblies please contact Danfoss 5 Model SM SZ 084 090 100 110 120 148 161 SM SZ 115 125 160 175 185 SY SZ 240 300 SY SZ 380 Version V R C MA MB AA...

Page 6: ...s and capacity tables refer to Online Datasheet Generator www danfoss com odsg SM SY compressors SZ compressors Refrigerant R 22 R 407C Frequency 50 Hz 50 Hz Standard rating conditions ARI standard co...

Page 7: ...Online Datasheet Generator www danfoss com odsg SM SY compressors SZ compressors Refrigerant R 22 R 407C Frequency 60 Hz 60 Hz Standard rating conditions ARI standard conditions Evaporating temperatu...

Page 8: ...re indicated by a double line The solid line represents the limit when the su perheat is 20o F or less The dotted line shows the limit when the superheat is 54o F Interpolate for superheat values betw...

Page 9: ...110 120 130 140 150 160 10 0 10 20 30 40 50 60 Evaporating temperature F Condensing temperature F Condensing temp limits S H 20o F S H 54o F SUPERHEAT 10 0 10 20 30 40 50 60 Evaporating temperature F...

Page 10: ...e application envelopes Dew temperature Mean temperature Example for SZ 084 to 185 Example for SZ 084 to 185 Refrigerant R 407C is a zeotropic mix ture with a temperature glide in both evaporator and...

Page 11: ...ion 1 5 8 2 1 4 1 3 8 Discharge 1 1 8 1 3 4 7 8 SY SZ 240 Suction 1 5 8 2 1 4 1 5 8 Discharge 1 1 8 1 3 4 1 1 8 SY SZ 300 Suction 1 5 8 2 1 4 1 5 8 Discharge 1 1 8 1 3 4 1 1 8 SY SZ 380 Suction 2 1 8...

Page 12: ...230V 3 60 Hz 460V 3 60 Hz 575V 3 60 Hz 380 3 60 Hz Voltage range 60 Hz 180 253 V 414 506V 517 632V 342 418 V Electrical connections The terminal box is provided with a 1 1 29 mm hole for the power su...

Page 13: ...or 115 230 vac 13 ELECTRICAL CONNECTIONS AND WIRING The motor protection module is factory installed in the terminal box and has both phase sequence protection and pre wired thermistor connections The...

Page 14: ...KS BP HP DGT TH 180 s T1 T2 M T3 KA KA A1 A2 A3 Wiring diagram without pump down cycle Suggested wiring diagrams Compressor models SM SZ 115 125 160 175 185 Wiring diagram with pump down cycle CONTRO...

Page 15: ...starter MCI soft starters are designed to reduce the starting and stopping current of 3 phase AC motors MCI soft starters can reduce in rush current by up to 40 thereby eliminating the detrimental ef...

Page 16: ...erated by the MCI As the contactor always switches in no load condition it can be selected on the basis of the thermal current AC 1 Contacts 13 14 are not applicable with MCI 25C When control voltage...

Page 17: ...wind Below 23 F ambient temperature with wind speed above 11 mph however we recommend thermal insulation of crankcase heaters in order to limit the energy losses to the surrounding air Since the total...

Page 18: ...the table a crankcase heater must be used During operation liquid floodback may be detected by measuring either the oil sump temperature which should be at least 18 F above the saturated suction tempe...

Page 19: ...est Crankcase heater Cooling only systems with remote condensor and split system units Refrigerant migration floodback test Crankcase heater because full system charge is not definable risk of overcha...

Page 20: ...d motor protection module in the terminal box This device provides efficient reliable protection against overheating overloading and phase loss or reversal Connected to the module are PTC sensors embe...

Page 21: ...a single direction and the motor is wound so that if the connections are correct the rotation will also be correct Compressor models SM SZ 084 to 185 incorporate an internal reverse vent valve which w...

Page 22: ...e motor terminals must lie within these table limits during both start up and normal operations The maximum allowable voltage imbalance is 2 Voltage imbalance causes high amperage on one or more phase...

Page 23: ...e compressor from draining back to the discharge side of the compressor during off cycle The upper loop also helps avoid condensed liquid refrigerant from draining back to the compressor when stopped...

Page 24: ...nsing temperature shown in the application envelopes Under very low ambient conditions in which testing has revealed that the above procedures might not ensure satisfactory condensing and suction pres...

Page 25: ...compressor to draw vapor from on the suction side The compressor can then quickly enter into a vacuum condition it is therefore important that the expansion device be sized correctly and that a suffi...

Page 26: ...ure switch cut outs and may place excess strain on both bearings and motor To prevent such problems it is important to allow a 3 ft minimum discharge line length between the compressor discharge port...

Page 27: ...and code numbers Mechanical vibrations Vibration is most effectively controlled by isolation Performer scroll compressors are designed to produce minimal vibration during operation Rubber isolaters on...

Page 28: ...erminal box with the intention of moving the compressor as the force placed upon the terminal box will cause extensive damagetoboththeboxandthemotor protection module component inside Lock washer HM 8...

Page 29: ...nsables and system contaminants such as metal shavings solder and flux have a negativeimpactoncompressorservice life Many of these contaminants are small enough to pass through a mesh screen and can c...

Page 30: ...age internal components Using a heat shield a heat absorbing compound or both is recommended Due to the relatively large tubing and fitting diameters used for larger scrolls a double tipped acetylene...

Page 31: ...the table below Never use other gasses such as oxygen dry air or acetylene as these may form an inflammable mixture Pressurize the system on HP side first then LP side Leak detection compressor Use a...

Page 32: ...ng device operation and desired superheat readings Suction and discharge pressure within acceptable levels Correct oil level in compressor sump indicating proper oil return Low foaming in sight glass...

Page 33: ...daptator not available rotolock valve set not available Discharge 1 3 8 Solder sleeve adaptator set Rotolock valve set 33 Connectors and valves ACCESSORIES Compressor model Oil type Oil name Code no S...

Page 34: ...mark UL SM SZ175 185 6 7773108 Belt type crankcase heater 75 W 230 V CE mark UL SM SZ175 185 6 7973005 Belt type crankcase heater 75 W 230 V CE mark UL SM SZ175 185 50 7773118 Belt type crankcase heat...

Page 35: ...ble for code 3 version compressors Discharge gas temperature must not exceed 275 F The discharge gas thermostat acces sory kit includes all components required for installation as shown below The ther...

Page 36: ...lock T SM175 3RM SM175 4RM SM175 7RM SM175 9RM SM185 Single Brazed T SM185 3CAM SM185 4CAM SM185 7CAM SM185 9CAM Rotolock T SM185 3RM SM185 4RM SM185 7RM SM185 9RM SY240 Single Brazed M24 SY240A3AAM S...

Page 37: ...e Brazed T SZ125 3CAM SZ125 4CAM SZ125 7CAM SZ125 9CAM Rotolock T SZ125 3RM SZ125 4RM SZ125 7RM SZ125 9RM SZ148 Single Brazed Int SZ148 3VAM SZ148 4VAM SZ148 7VAM SZ148 9VAM SZ160 Single Brazed T SZ16...

Page 38: ...75 185 6 48 4 37 4 33 0 1444 2 24 0 24 0 37 0 248 SY SZ 240 4 44 9 37 4 36 25 1413 2 20 1 18 3 30 7 344 SY SZ 300 4 44 9 37 4 36 25 1413 2 20 1 18 3 30 7 355 SY SZ 380 4 44 9 37 4 37 2 1440 2 20 1 18...

Page 39: ......

Page 40: ...n Controls for Industrial Refrigeration Industrial Automation Household Compressors Commercial Compressors Thermostats Sub Assemblies Electronic Controls Sensors We are a single source for the widest...

Reviews: