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Service guide | Application, Installation and Maintenance Manual MCHE

 

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AX292455807588en-000101 | 01.2019 |

5. Coating

Coating of a heat exchanger could increase 

corrosion resistance in certain applications and/

or environmental conditions such as coastal or 

industrial areas, as well as situations with 

stagnant water or extreme wet conditions .  

Danfoss approved coating systems provide a 

controlled process for the cleaning, rinsing, and 

the application of the coating material with full 

and even coverage . Untested coating systems 

may not adhere properly to the aluminum 

surface due to the flux residue left on the 

aluminum surface after brazing . In addition, any 

small area not covered by the coating could 

potentially pose a risk of failure due to corrosion . 

Thermal performance may also be reduced by 

improper application of the coating resulting in 

clogging or bridging between the fin and louvers

WARNINGS

Field applied coatings are not recommended for 

brazed aluminum MicroChannel heat exchang-

ers .Danfoss MicroChannel heat exchangers must 

NOT be coated using any other coating, but the 

ones specifically approved by Danfoss, such as 

certain qualified e-coating (epoxy based 

electrophoretic coating) suppliers or similar 

high-quality coating technologies . Coating of a 

coil using a supplier or coating process not 

approved by Danfoss voids the product warranty . 

It may also reduce the lifetime and/or the 

performance of the MicroChannel heat 

exchanger . Consult your Danfoss Sales & 

Application representative for more information .

6. Maintenance

Frequent servicing is essential to maintaining 

the required MCHE performance . For every 

installed Danfoss MCHE, service records must be 

documented .

CAUTION

Prior to servicing the MCHE, be sure to discon-

nect the power supply and use lock-out 

methods to prevent the power from acciden-

tally being turned on .

6.1 Filters

Danfoss recommends the use of air filters on the 

frontal face of the MCHE to lower the deposition 

of rain water and other contaminants that can 

collect on the surface of the tubes .

6.2  Shut down periods

During periods when the MCHE is not operated 

for longer than a week, the MCHE must be 

completely cleaned following the cleaning 

procedure . This practice must also be performed 

during short shut-down periods where corrosive 

deposits accumulate on the MCHE .

6.3  Cleaning procedure

Relative to tube & fin heat exchangers, Micro-

Channel heat exchanger coils tend to accumu-

late more dirt on the surface of the coil and less 

dirt inside the coil, making them easier to clean . 

Follow the steps below for proper cleaning:

Step 1: Remove surface debris

Remove surface dirt, leaves, fibers, etc . with a 

vacuum cleaner (preferably with a brush or other 

soft attachment rather than a metal tube), 

compressed air blown from the inside out, and/or 

a soft bristle (not wire!) brush . Do not impact or 

scrape the coil with the vacuum tube, air nozzle, 

etc .

Step 2: Rinse

Rinse only with water . Do not use any chemicals 

(including those advertised as coil cleaners) to 

clean MicroChannel heat exchangers, as they 

may cause corrosion .

Hose the MCHE off gently, preferably from the 

inside-out and top to bottom, running the water 

through every fin passage until it comes out 

clean . The fins of MicroChannel coils are stronger 

than traditional tube & fin coil fins but still need 

to be handled with care . Do not hit the coil with 

the hose . We recommend placing your thumb 

over the end of the hose rather than using the 

end of the nozzle to obtain a gentler spray and 

reduce the possibility of impact damage .

We do not recommend using a pressure washer 

to clean the coil due to the possibility of damage .

Warranty claims related to cleaning damage, 

especially from pressure washers, or corrosion 

resulting from chemical coil cleaners, will NOT be 

honored .

Step 3: Blow dry

Depending on the installation and fin geometry, 

MicroChannel heat exchangers could possibly 

retain more water compared to traditional tube & 

fin coils . It is advised to blow off or vacuum out 

the residual water from the coil to speed up 

drying and prevent pooling .

Danfoss recommends a quarterly cleaning of the 

coils, as the minimum . The cleaning frequency 

should be increased depending on the level of 

dirt/dust accumulation and the environment 

(e .g ., coastal areas with chlorides and salts) or 

industrial areas with aggressive substances .

Summary of Contents for MicroChannel Heat Exchanger

Page 1: ...ro solutions com User manual Installation Operation and Maintenance Manual APP pumps APP 21 43 Service guide MicroChannel Heat Exchangers MCHE Installation and Maintenance Guide www danfoss com ...

Page 2: ...age and working environments 5 2 1 Storage 5 2 2 Handling 5 2 3 Bending procedure 5 3 Installation 6 3 1 Pass arrangement 6 3 2 Fan location and size 6 3 3 Coil mounting against thermal expansion 7 3 4 Elimination of gaps 8 3 5 Prevention of galvanic corrosion 8 3 6 Vibration 9 4 Leak repair 9 5 Coating 10 6 Maintenance 10 6 1 Filters 10 6 2 Shut down periods 10 6 3 Cleaning procedure 10 ...

Page 3: ...o comply with the instructions in this manual and or due to incorrect installation operation and mainte nance of MCHEs All personnel being responsible for operation and maintenance of theeat exchanger unit must read and fully understand these instruc tions before Transportation of the MCHE unit Lifting the unit Installing the MCHE unit Servicing the MCHE unit Maintaining the MVHe unit 1 2 General ...

Page 4: ...d that MCHEs be shipped flat and formed at the customer s location Bending Radius The minimum bend radius required to achieve acceptable manufacturing yields is a function of the microchannel tube fin and alloy the overall capabilities of the bending equipment including fixturing bending speed and bending length NOTE Conducting trial bending runs of the specific coil and configuration are recommen...

Page 5: ...upported bent legs As an example a coil with three 3 bends depending on fixturing may result in the load of the first 75 of the coil being transferred into the remaining coil leg possibly causing poor bend quality and or permanent deforma tion Bending challenges are greater with MCHE s than similar fin and tube coils requiring proper fixturing 3 Installation 3 1 Pass arrangement Carefully identify...

Page 6: ...f movement Mounting methods as indicated in Figures 5a and 5b are recommended Steel frame Sealing Sealing MCHE Fig 5a Mounting by bracket Fig 5b Mounting by end plate Inlet outlet connections are not designed to be used as handles support mating tubes resist thermal expansion or be forced into position with mating tubes during assembly etc In particular Inlet outlet connections must be assembled s...

Page 7: ...heat shield may be required to protect the MCHE s tubes and fins from the brazing torch The recommended pipe length L after the brazing joint should be greater than or equal to 70mm as shown in the picture below Fig 7 L 70 mm Fig 7 Recommended length of inlet outlet connections 3 4 Elimination of gaps To maximize heat transfer performance gaps should be eliminated on both sides of the face of the ...

Page 8: ...s in the case to prevent the MCHE from the influence of vibration is using rubber washers on the brackets or rubber supports on the manifolds fig 10a 10b Name Parameter Amplitude mm 0 15 peak to peak is 0 3 mm Acceleration m s 2 20 Table 2 The allowable vibration ranges Inlet Outlet 10 mm 10 mm Fig 9 Recommend test points of vibration Fig 10a Rubber washer Fig 10b Rubber support 4 Leak repair is n...

Page 9: ...ods During periods when the MCHE is not operated for longer than a week the MCHE must be completely cleaned following the cleaning procedure This practice must also be performed during short shut down periods where corrosive deposits accumulate on the MCHE 6 3 Cleaning procedure Relative to tube fin heat exchangers Micro Channel heat exchanger coils tend to accumu late more dirt on the surface of ...

Page 10: ... Danfoss DCS im 2019 01 AX292455807588en 000101 10 Danfoss MicroChannel Heat Exchangers Jia Xing Co Ltd No 8 Sangdelan Road Wuyuan Street Haiyan Zhejiang Province 314300 P R China www danfoss com ...

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