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Technical Information 

KPP PPU

11029257

 • Rev BB • July 2013

10

Ordering Nomenclature 

Codes and Definitions

Code Description

1  

Flat end

:  Typical use, Sauer-Danfoss Series 90 pump and motor, M46 pump and motor, Series 42 

pump (M46 pump pending) 

2  

Conical end

:  Typical use, Sauer-Danfoss Series 51 and 51-1 MV cartridge type motor

Electrical Configuration

Code Description

2

Non-directional

:  Common, supply voltage 4.5 to 8.5 Vdc, 3 wire connection, speed sensing only 

with wire fault detection

3

Directional

:  Common, supply voltage 4.5 to 8.5 Vdc, 4-wire connection, direction and speed 

sensing with wire fault detection capability on both its speed and direction signals. Can also be 

used if only speed sensing is required (3 wire connection)

4

Directional

:  Special, supply voltage 4.5 to 8.5 Vdc, 4-wire connection, directional sensing signal 

compatible with the standard DC2 digital input lines. Higher current sinking capability and no wire 

fault detection for the direction signal only which can sink up to 20 mA and source nothing (open 

collector).

5

Directiona

l:  Special, supply voltage 4.5 to 8.5 Vdc, 4-wire connection, direction and speed sensing 

with wire fault detection capability on both its speed and direction signals. Capable of driving 

higher currents from its outputs. Special provision to filter the speed output signal for reducing 

electromagnetic emissions

6

Non-Directional

:  Common, supply voltage 7 to 32 Vdc, 3 wire connection, speed sensing only 

with limited wire fault detection

7

Directional

:  Special, supply voltage 4.5 to 8.5 Vdc, 4 wire connection, direction and speed sensing 

with wire fault detection capability, low current, features quadrature (decoded) directional 

output**

8

Directional

:  Common, supply voltage 4.5 to 8.5 Vdc, 4 wire connection, direction and speed 

divided by 2 sensing with wire fault detection capability on both its speed and direction signals

9

Directional

:  Special, supply voltage 4.5 to 8.5 Vdc, 4 wire connection, high current, direction and 

speed sensing with wire fault detection capability, high current, features quadrature (decoded) 

directional output**

A

Directional

:  Special, supply voltage 7 to 32 Vdc, 4 wire connection, direction and speed sensing 

with wire fault detection capability, high current, features quadrature (decoded) directional 

output**

B

Non-directional

:  Special, supply voltage 4.5 to 8.5 Vdc, 3 wire connection, speed sensing with 

wire fault detection capability, high current, filtered speed output

**Do not attempt to apply a quadrature output PPU without first consulting with a Sauer-Danfoss 

field applications engineer for specific application requirements.

Mechanical Configuration (Housing)

Electrical Connector

Code Mating connector kit description

Sauer-Danfoss part number

4

Delphi/Packard Weather Pack 3 pin shroud

K08620

Delphi/Packard Weather Pack 4 pin tower, used when 

directional signal is required

K03379

5

Delphi/Packard Metri-Pack 3 pin

K10309

6

Turck Eurofast 4 pin

K14956 (straight); K14957 (right angle)

7

Deutsch, 3 pin

K22335

Deutsch, 4 pin, used when directional signal is required K23511

8

Delphi/Packard Metri-Pack 4 pin plug

K22254

9

Delphi/Packard Metri-Pack 4 pin jack

K32219

Summary of Contents for KPP Pulse Pickup

Page 1: ...powersolutions danfoss com MAKING MODERN LIVING POSSIBLE Technical Information Speed Sensor KPP Pulse Pickup PPU ...

Page 2: ...adjustable Wire Configuration flat end and conical end BB 10 Aug 2009 6 9 12 18 Various content updated Ordering Information PPU Quick Reference table Connector Pin Assignments BA 25 Sep 2008 Various pages Updated BLN 95 9045 to Technical Information TI format updated Part Number Quick Reference table and various content AA Revision Revision History ...

Page 3: ...pply Voltage 8 Directional versus Non directional KPPs 8 Housings 8 4 wire KPP 8 Ordering Information Ordering Nomenclature 9 Ordering Nomenclature Codes and Definitions 10 PPU Quick Reference 11 Speed Rings 13 Product Installation Procedures for Flat End and Conical End Models 14 Procedure A 14 Procedure B 14 Procedure C 15 Procedure D 15 Procedure E 15 Installation Diagrams 16 System Wiring Guid...

Page 4: ...nmental Operating and storage temperature 40 to 110 C 40 to 230 F The KPP pulse pickup accepts a supply voltage and in response to the speed of a permanently magnetized speed ring on the motor s cylinder block or shaft outputs a digital pulse signal The output changes its high low state as the north and south poles of the speed ring pass by the sensor s face Because the output is digital the KPP i...

Page 5: ... low depending on direction For quadrature directional signal the logic is bypassed and the direction signal is phase shifted by a nominal of 90 from the signal A Refer to Directional Pulse Train on this page below Do not attempt to apply a quadrature output PPU without first consulting with a Sauer Danfoss field applications engineer for specific application requirements The KPPC D E models are a...

Page 6: ...ng y y The internal cavity of the housing was filled with a silicone oil y y The wires now pass through a molded rubber piece compressed between two plates E Revision September 1996 y y Silicone oil was replaced with a firm compound y y External housing was changed to a zinc chromate finish F Revision June 1999 y y The internal wire to the circuit board joint was modified y y A new seal received a...

Page 7: ...nsions in mm inches Speed ring 9 16 18 UNF 2A THD all models O ring P N 9004201 3700 Locking nut P N K13988 Torque lock nut 13 1 3 N m 10 1 lbf ft 57 15 2 25 Red White Black Green 3520 1 52 0 060 maximum Air gap approximately 1 2 to 1 turns of thread Orientation notch 22 9 90 1 52 0 060 maximum Air gap approximately 2 3 turns of thread Speed ring 9 16 18 UNF 2A THD 3521 45 5 1 79 02 7 0 11 8 99 0 ...

Page 8: ...ller can utilize their 5 Vdc regulated power supply to power the KPP models that are rated 4 5 to 8 5 Vdc It is acceptable when powering the 4 5 to 8 5 Vdc models to use a regulated 15 Vdc maximum Directional versus Non directional KPPs When sensing speed only and supplying the KPP directly from the battery always specify a KPP model that is rated 7 to 32 Vdc If you require directional sensing ens...

Page 9: ...egulated supply 4 5 to 8 5 Vdc 4 connection directional wire fault detection low current quad output 8 Regulated supply 4 5 to 8 5 Vdc 4 connection directional wire fault detection low current output signal divided by 2 9 Regulated supply 4 5 to 8 5 Vdc 4 connection directional wire fault detection high current quad output A Battery supply 7 to 32 Vdc 4 connection directional limited wire fault de...

Page 10: ...fault detection 7 Directional Special supply voltage 4 5 to 8 5 Vdc 4 wire connection direction and speed sensing with wire fault detection capability low current features quadrature decoded directional output 8 Directional Common supply voltage 4 5 to 8 5 Vdc 4 wire connection direction and speed divided by 2 sensing with wire fault detection capability on both its speed and direction signals 9 D...

Page 11: ...11046858 KPPG15824 X X 8 KPPG16008 X X 42 KPPG16408 X X 41 KPPG16508 X X 5 KPPG16511 X X 5 KPPG166 X X 6 KPPG16703A X X 71 KPPG16704A X X 71 KPPG16708 X X 71 KPPG16708B X X 71 KPPG16719 X 71 KPPG18408 X 42 KPPG18708 X X 72 KPPG197XXB X X 71 KPPG22408 X X 41 KPPG23408 X X 42 KPPG236 X X 6 KPPG23703 X X 72 KPPG23808 X X 8 KPPG256 X X 6 KPPG25808 X X 8 KPPG26008 X X 42 KPPG26408 X X 41 KPPG26508 X X ...

Page 12: ... 5 7 to 32 Common Special KPPG35708 X X 72 KPPG35808 X X 8 KPPG36708 X X 71 KPPG36708B X X 71 KPPG36708B X X 72 KPPG456 X X 6 11068105 KPPG4A408 X X 42 KPPG4B724B X X 71 Conical end fixed position Flat end fixed position PPU Quick Reference continued Reference Ordering Nomenclature and Nomenclature Codes and Definitions pages 9 and 10 ...

Page 13: ...d ring Speed Ring Part Numbers Speed ring part number Pump motor Total pole pairs per revolution KK14701 51V060 45 KK14702 51V080 49 KK14703 51V110 54 KK14704 51V160 61 KK14705 51V250 71 KK14706 M25 90P030 43 KK14707 90P042 48 KK14708 90P055 52 KK14709 90P075 58 KK14710 90P100 63 KK14711 90P130 69 KK14712 LV25 42P028 41 KK14713 40P046 51 KK14714 SMF21089 65 KK14715 60 470 78 KK14716 60 1048 101 KK...

Page 14: ...out CCW 1 4 turn Continue backing out until the flats are 22 most open end wrenches have a 22 offset either side of pump or motor shaft center line 20 to 30 is acceptable Do not back out the KPP more than 3 4 of a turn from touching 3 Using the 1 2 inch wrench to hold the KPP torque the lock nut to 13 N m 10 lbf ft with an 11 16 inch hex wrench 4 Special KPP FLAT END models include KPPG17XXX KPPG1...

Page 15: ...c 1 Turn in CW by hand until bottom end gently touches the speed ring 2 Back out CCW 1 turn Continue backing out until the KPP Orientation Notch is 180 to motor shaft center line acceptable range is determined per application reference Directional Conical End Models Series 51 and 51 1 Cartridge Motors Only page 17 3 Using the 1 2 inch wrench to hold the KPP torque the lock nut to 13 N m 10 lbf ft ...

Page 16: ...h Torque 13 N m 10 lbf ft after adjustment Hold sensor in position while tightening locknut 22 22 22 22 12 7 0 50 Flats 12 7 0 50 Flats Sensor with Turck Eurofast connector Sensor with Packard connector Shaft cernterline Shaft cernterline 2055A 180 15 Speed sensor Orientation notch 2052A Directional Conical End Models Series 51 and 51 1 Cartridge Motors Only ...

Page 17: ...n 4 Do not run wires near sharp metal corners Consider running the wire through a grommet when rounding a corner 5 Do not run wires near hot machine member or engine exhaust pipes 6 Provide strain relief for all wires 7 Avoid running wires near moving or vibrating components 8 Avoid long unsupported wire spans 9 Use harness anchors that allow wires to float rather than rigid anchors Installation D...

Page 18: ...ust as the prime mover is coming to a stop Note a voltage pulse at meter It will likely be difficult to read exactly simply note a pulse approximately 60 pulses per rev If there is no indication of a pulse replace KPP 3 Directional Signal Check for a direction signal change using a VOM Use the same VOM setup as in the above speed signal check Turn the motor slowly and note a polarity change on the...

Page 19: ...Technical Information KPP PPU 11029257 Rev BB July 2013 19 Notes ...

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