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Danfoss  

FT1390 Crimp Machine Operator´s Manual  October 2022

Operating Instructions 

Loading and unloading die cages 

To load the die cage, press and hold the RETRACT switch 

until the crimp cylinder reaches the “full retract” position 

and stops. The die cages may be inserted or removed in 

this position (See Figure 1). 

Note:

 To minimize cycle time 

during normal operation, the Danfoss FT1390 crimp machine 

can be programmed to stop retracting before it has fully 

retracted. This reduces the crimping cycle time. The die 

cage may not be able to be removed. Pressing and holding 

RETRACT will always bring the cylinder to the full retract 

position. See detailed instructions on page 6.

Caution:

 Figure 2 shows a die cage that is installed 

improperly. When inserted properly, the die cage is flush 

against the pressure plate. If the die cage is at an angle to 

the pressure plate, lift up and realign properly.

Operating the keypad (Figure 3)

1. The DISPLAY shows the three-digit setting that will 

determine the crimp diameter. The DISPLAY number itself 

is a relative number, not a crimp diameter. The ratio of 

crimp diameter change to the DISPLAY change is 1 to 1. 

For example, if you crimp a fitting at a setting of 250, and 

the crimp diameter is .014 inch too large, you will need to 

decrease the DISPLAY by 014 to (250-014) = 236. A display 

of 236 should produce the correct crimp diameter. 

2. The STORE button is used to store the DISPLAY reading in 

any of the 10 numbered keys. The green light next to the 

STORE button will illuminate when you are working in the 

STORE mode. 

3. The ENTER button is used to put any three-digit number 

into the DISPLAY. The green light next to the ENTER button 

will illuminate when you are working in the ENTER mode. 

4. The numbered keys have two functions:  

    a. In the ENTER mode, their numeric value is put into the  

        DISPLAY.  

    b. In the STORE mode, they act as 10 different memory  

        locations in which to store a DISPLAY setting.

Figure 3 – Keypad

Figure 2

Figure 1

Summary of Contents for FT1390

Page 1: ...Crimp machine operator s manual Danfoss FT1390 crimp machine...

Page 2: ...ogrammable retract stop 6 Adjustable back stop 6 Crimping procedure Crimping procedures 7 Procedure for determining a target setting 7 Calibration 8 Maintenance Maintenance intervals 9 Machine mainten...

Page 3: ...lied to the machine 9 Die change Do not insert remove dies while the power is on or machine is in operation 10 Secure the equipment to a stable work surface Prior to operation secure the crimp machine...

Page 4: ...Flat or OTC Beer Can Crimp Note Some hoses may require a positive back stop Check the PowerSource Crimp Spec tool for Crimp Specs prior to crimping Setup and installation Machine capability 1 Mount y...

Page 5: ...ealign properly Operating the keypad Figure 3 1 The DISPLAY shows the three digit setting that will determine the crimp diameter The DISPLAY number itself is a relative number not a crimp diameter The...

Page 6: ...conds if the keypad is left untouched 2 Press the numeric button that has the stored setting for a given hose and fitting style That setting will then be seen in the DISPLAY and the light next to the...

Page 7: ...een set Hint Retraction can be halted at any point by momentarily pressing the RETRACT switch or footswitch 5 Verify the correct crimp diameter Procedure for determining a target setting Enter the num...

Page 8: ...ut in the value of 610 using the keypad 8 Center a TTC Z Series 8 fitting without a hose in the die cage holding the socket or fitting in place with a pencil or other suitable tool Crimp the socket by...

Page 9: ...50 crimp intervals with PTFE lubricant Periodically remove PTFE residue that has built up on the sides of the dies and in the crimp ring during the crimping process Do not allow contaminated PTFE to c...

Page 10: ...0 3 64 Attention Decal 1 14 FT1330 3 68 Work Lamp 1 15 FT1330 3 7 Rubber Grommet 1 16 FT1340 2 2 19 Tie Bar 4 Detail Part Number Description Qty 17 FT1340 2 2 20 Nut 4 18 FT1350 2 2 2 Crimp Ring 1 19...

Page 11: ...g Plate 1 43 FT1390 3 10 Transducer Bracket 1 44 FT1390 3 14 Compression Connector 3 45 FT1390 3 15 Compression Connector 1 46 FT1390 3 16 Foot Switch 1 Detail Part Number Description Qty 47 FT1390 3...

Page 12: ...move Flow to cylinder blocked Refer to the ENERPAC Repair Parts Sheets Cylinder will not return Valve malfunction Refer to the ENERPAC Repair Parts Sheet Restricted blocked for valve or cylinder repai...

Page 13: ...13 Danfoss FT1390 Crimp Machine Operator s Manual October 2022 FT1390 die cage combinations FT1307 200 MXXX FT1209 200 XXX FT1390 200 XXX...

Page 14: ...Description 1 8 pc 21057 7 Roll Pin 25 dia x 62 long 2 8 pc FT1209 2 9 7 Spring 3 1 pc FT1307 2 9 3 Spring Plate 4 1 pc FT1307 2 9 4 Front Plate 5 3 pc FT1307 2 9 5 BHCS 5 16 18 x 2 56 long 6 4 pc FT1...

Page 15: ...9 2 9 3 Spring Plate 4 1 pc FT1209 2 9 4 Back Plate Assembly Details 5 through 9 5 1 pc FT1209 2 9 4 1 Back Plate 6 2 pc FT1209 2 9 4 2 Roll Pin 09 dia x 50 long 7 2 pc FT1209 2 9 4 3 Rod 8 2 pc FT120...

Page 16: ...3 Front Plate Bottom 4 1 pc FT1309 2 9 4 Front Plate Top 5 4 pc FT1309 2 9 5 Spacer 6 1 pc FT1309 2 9 6 3 8 dia Sh Scew Alter 7 1 pc FT1309 2 9 7 Latch Assembly 8 3 pc FT1209 2 9 1 BHCS 5 16 18 x 99 3...

Page 17: ...17 Danfoss FT1390 Crimp Machine Operator s Manual October 2022 Electrical schematics Electrical Schematic for ET4040 FT1390 115 115V model Electrical Schematic for ET4040 FT1390 230 230V model...

Page 18: ...04V DC Brown To transducer TB2 4 5V DC Red Crimp switch TB2 5 0V DC White Switch common TB2 6 5V DC Red Retract switch TB2 7 5V DC Black Footswitch TB2 8 0V DC White Footswitch common TB3 1 24V AC Blu...

Page 19: ......

Page 20: ...nd pedals PLUS 1 operator interfaces PLUS 1 sensors PLUS 1 software services support and training PLUS 1 software Position controls and sensors PVG proportional valves SEL by Danfoss Steering componen...

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