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About 

Danfoss Power Solutions

Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electric components. We specialize in providing state-of-the-art technology and solutions that
excel in the harsh operating conditions of the mobile off-highway market as well as the marine
sector. Building on our extensive applications expertise, we work closely with you to ensure
exceptional performance for a broad range of applications. We help you and other customers
around the world speed up system development, reduce costs and bring vehicles and vessels to
market faster.

We offer you expert worldwide support for ensuring the best possible solutions for outstanding
performance. And with an extensive network of Global Service Partners, we also provide you with
comprehensive global service for all of our components.

Danfoss Power Solutions – your strongest partner in mobile hydraulics and mobile electrification.

•  Aeroquip by Danfoss
•  Boston by Danfoss
•  DCV directional control valves
•  Electric converters
•  Electric machines
•  Electric motors
•  Hydrostatic motors
•  Hydrostatic pumps
•  Orbital motors

•  PLUS+1® controllers
•  PLUS+1® displays
•  PLUS+1® joysticks and pedals
•  PLUS+1® operator interfaces
•  PLUS+1® sensors
•  PLUS+1® software services, 

support and training

•  PLUS+1® software
•  Position controls and sensors

•  PVG proportional valves
•  SEL by Danfoss
•  Steering components and 

systems

•  Synflex Optimum by Danfoss
•  Telematics
•  Weatherhead by Danfoss
•  Winner by Danfoss

Products we offer:

Go to 

www.danfoss.com

 for further product information.

Danfoss Power Solutions (US) Company 
2800 East 13th Street 
Ames, IA 50010, USA 
Phone: +1 515 239 6000

Danfoss Power Solutions GmbH & Co. OHG 
Krokamp 35 
D-24539 Neumünster, Germany 
Phone: +49 4321 871 0

Danfoss Power Solutions ApS 
Nordborgvej 81 
DK-6430 Nordborg, Denmark 
Phone: +45 7488 2222

Danfoss Power Solutions Trading 
(Shanghai) Co. Ltd.
 
Building #22, No. 1000 Jin Hai Rd 
Jin Qiao, Pudong New District 
Shanghai, China 201206 
Phone: +86 21 3418 5200

Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on  

order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss  

and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.

BC425881703402en-000101

© 2022 Danfoss Power Solutions MTA | JC | October 2022

Summary of Contents for FT1390

Page 1: ...Crimp machine operator s manual Danfoss FT1390 crimp machine...

Page 2: ...ogrammable retract stop 6 Adjustable back stop 6 Crimping procedure Crimping procedures 7 Procedure for determining a target setting 7 Calibration 8 Maintenance Maintenance intervals 9 Machine mainten...

Page 3: ...lied to the machine 9 Die change Do not insert remove dies while the power is on or machine is in operation 10 Secure the equipment to a stable work surface Prior to operation secure the crimp machine...

Page 4: ...Flat or OTC Beer Can Crimp Note Some hoses may require a positive back stop Check the PowerSource Crimp Spec tool for Crimp Specs prior to crimping Setup and installation Machine capability 1 Mount y...

Page 5: ...ealign properly Operating the keypad Figure 3 1 The DISPLAY shows the three digit setting that will determine the crimp diameter The DISPLAY number itself is a relative number not a crimp diameter The...

Page 6: ...conds if the keypad is left untouched 2 Press the numeric button that has the stored setting for a given hose and fitting style That setting will then be seen in the DISPLAY and the light next to the...

Page 7: ...een set Hint Retraction can be halted at any point by momentarily pressing the RETRACT switch or footswitch 5 Verify the correct crimp diameter Procedure for determining a target setting Enter the num...

Page 8: ...ut in the value of 610 using the keypad 8 Center a TTC Z Series 8 fitting without a hose in the die cage holding the socket or fitting in place with a pencil or other suitable tool Crimp the socket by...

Page 9: ...50 crimp intervals with PTFE lubricant Periodically remove PTFE residue that has built up on the sides of the dies and in the crimp ring during the crimping process Do not allow contaminated PTFE to c...

Page 10: ...0 3 64 Attention Decal 1 14 FT1330 3 68 Work Lamp 1 15 FT1330 3 7 Rubber Grommet 1 16 FT1340 2 2 19 Tie Bar 4 Detail Part Number Description Qty 17 FT1340 2 2 20 Nut 4 18 FT1350 2 2 2 Crimp Ring 1 19...

Page 11: ...g Plate 1 43 FT1390 3 10 Transducer Bracket 1 44 FT1390 3 14 Compression Connector 3 45 FT1390 3 15 Compression Connector 1 46 FT1390 3 16 Foot Switch 1 Detail Part Number Description Qty 47 FT1390 3...

Page 12: ...move Flow to cylinder blocked Refer to the ENERPAC Repair Parts Sheets Cylinder will not return Valve malfunction Refer to the ENERPAC Repair Parts Sheet Restricted blocked for valve or cylinder repai...

Page 13: ...13 Danfoss FT1390 Crimp Machine Operator s Manual October 2022 FT1390 die cage combinations FT1307 200 MXXX FT1209 200 XXX FT1390 200 XXX...

Page 14: ...Description 1 8 pc 21057 7 Roll Pin 25 dia x 62 long 2 8 pc FT1209 2 9 7 Spring 3 1 pc FT1307 2 9 3 Spring Plate 4 1 pc FT1307 2 9 4 Front Plate 5 3 pc FT1307 2 9 5 BHCS 5 16 18 x 2 56 long 6 4 pc FT1...

Page 15: ...9 2 9 3 Spring Plate 4 1 pc FT1209 2 9 4 Back Plate Assembly Details 5 through 9 5 1 pc FT1209 2 9 4 1 Back Plate 6 2 pc FT1209 2 9 4 2 Roll Pin 09 dia x 50 long 7 2 pc FT1209 2 9 4 3 Rod 8 2 pc FT120...

Page 16: ...3 Front Plate Bottom 4 1 pc FT1309 2 9 4 Front Plate Top 5 4 pc FT1309 2 9 5 Spacer 6 1 pc FT1309 2 9 6 3 8 dia Sh Scew Alter 7 1 pc FT1309 2 9 7 Latch Assembly 8 3 pc FT1209 2 9 1 BHCS 5 16 18 x 99 3...

Page 17: ...17 Danfoss FT1390 Crimp Machine Operator s Manual October 2022 Electrical schematics Electrical Schematic for ET4040 FT1390 115 115V model Electrical Schematic for ET4040 FT1390 230 230V model...

Page 18: ...04V DC Brown To transducer TB2 4 5V DC Red Crimp switch TB2 5 0V DC White Switch common TB2 6 5V DC Red Retract switch TB2 7 5V DC Black Footswitch TB2 8 0V DC White Footswitch common TB3 1 24V AC Blu...

Page 19: ......

Page 20: ...nd pedals PLUS 1 operator interfaces PLUS 1 sensors PLUS 1 software services support and training PLUS 1 software Position controls and sensors PVG proportional valves SEL by Danfoss Steering componen...

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