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FC 300 Profibus

E.g.: Status Word Telegram using PPO Type 3 ...........................................

E.g.: PLC Programming ..........................................................................

Troubleshooting

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Diagnosis

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Troubleshooting .....................................................................................

LED Status

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No Communication with the Drive ............................................................

Warning 34 Appears even though Communication is Established ..................

Drive Will Not Respond to Control Signals

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Alarm Word, Warning Word and PROFIBUS Warning Word ...........................

Fault Messages via DP Diagnosis ..............................................................

Extended Diagnosis ................................................................................

MG.33.C2.02 - VLT is a registered Danfoss trademark

Summary of Contents for FC 300 Profibus

Page 1: ...GSD File 20 Configure the FC 300 23 VLT Parameters 23 LEDs 23 How to Control the FC 300 25 PPO Types 25 Process Data 27 Control Profile 29 PROFIdrive Control Profile 29 Danfoss FC Control Profile 35 S...

Page 2: ...ting 75 LED Status 75 No Communication with the Drive 77 Warning 34 Appears even though Communication is Established 78 Drive Will Not Respond to Control Signals 78 Alarm Word Warning Word and PROFIBU...

Page 3: ...ocumentation within this manual Danfoss A S makes no warranty or representation either express or implied with respect to this documentation including its quality performance or fitness for a particul...

Page 4: ...FC 300 Profibus Copyright FC 300 Profibus 4 MG 33 C2 02 VLT is a registered Danfoss trademark...

Page 5: ...the North American market The ETR functions provide class 20 motor overload protection in accordance with NEC 6 Do not remove the plugs for the motor and mains supply while the frequency converter is...

Page 6: ...FC 300 Profibus Safety Note FC 300 Profibus 6 MG 33 C2 02 VLT is a registered Danfoss trademark...

Page 7: ...ional user community PROFIBUS International PI is the umbrella organization for all Regional PROFIBUS Associations RPA worldwide PI has engaged PNO PROFIBUS Nutzerorganisation e V Germany a non profit...

Page 8: ...mproved network efficiency Easy to use transparent installation diagnosis and parameterisation Flexibility and compatibility Two different state machines can be selected PROFIdrive profile or Danfoss...

Page 9: ...s Siemens CPs 5511 PCMCIA and 5611 PCI card for PROFIBUS DP V1 Master Class 2 connection Support of standard interfaces COMx USB RS232 FLUX Siemens PG Field PGs already have the necessary hardware Vie...

Page 10: ...during operation Features of a Master class 2 connection Initiate Abort acyclical connection Acyclical read write on parameters The acyclical connection can be established Initiate or removed Abort dy...

Page 11: ...ion Card is designed to communicate with any master complying with the PROFIBUS standard Familiarity with the PC or PLC you intend to use as a master in your system is assumed Issues regarding hardwar...

Page 12: ...SO International Standards Organization LCD Liquid Crystal Display LCP Local Control Panel LED Light Emitting Diode MAV Main Actual Value MC1 Master Class 1 MC2 Master Class 2 MOC Motion Orientated Co...

Page 13: ...f the FC 300 Note that a repeater is a node in both of the two segments it connects The number of frequency converters is based on a single master system If there are two or more masters e g PC tools...

Page 14: ...erference free operation of the PROFIBUS network Additional EMC information is available in the FC 300 series Quick Guide and Source Book Please also consult the PROFIBUS master manual for further ins...

Page 15: ...it can be necessary to use additional potential equalizing cables connecting the individual stations to the same earth potential Cable Routing The PROFIBUS communication cable must be kept away from...

Page 16: ...f Nodes at the physical ends of each segment must be terminated When power to the PROFIBUS card is down please note that the termination is still active although not functional Most masters and repeat...

Page 17: ...h and discard Push the option into place Two positions are possible with cable terminal facing either up or down The cable up position is often most suitable when several frequency converters are inst...

Page 18: ...FC 300 Profibus How to Install 18 MG 33 C2 02 VLT is a registered Danfoss trademark...

Page 19: ...select an address range from 0 to 125 factory setting 127 according to the table below Switch 8 7 6 5 4 3 2 1 Address value Not used 64 32 16 8 4 2 1 E g address 5 Not used OFF OFF OFF OFF ON OFF ON...

Page 20: ...r cycle A new address is effective immediately after the Set Station Address command Configure the Master GSD File In order to configure a PROFIBUS Master the configuration tool needs a GSD file for e...

Page 21: ...up the Hardware and add a PROFIBUS Master system Select FC 300 then drag and drop it onto the PROFIBUS in the Hardware diagram A window for the address of the FC 300 now appears Select the address fro...

Page 22: ...the input and output area have the following configuration PPO type 6 PCD read VLT to PLC PCD word number 1 2 3 4 Input address 256 257 258 259 260 261 262 263 Set up STW MAV Par 9 16 2 Par 9 16 3 PCD...

Page 23: ...and of the control card NB When par 8 01 Control Site is set to 2 Control word only then the settings in par 8 50 to 8 56 will be overruled and all act on Bus control Par 8 03 to 8 05 The reaction in...

Page 24: ...FC 300 Profibus How to Configure the System 24 MG 33 C2 02 VLT is a registered Danfoss trademark...

Page 25: ...ion request from master to FC 300 Select the signals for transmission from the frequency converter to the master in par 9 16 PCD Read configuration response FC 300 master PPO types 1 2 and 5 consist o...

Page 26: ...16 17 18 19 20 21 22 23 24 25 26 27 28 Type 1 Type 2 Type 3 Type 4 Type 5 Type 6 Type 7 Type 8 PCV Parameter Characteristics Value CTW Control word PCD Process Data STW Status word PCA Parameter Chara...

Page 27: ...refMAX 0 100 0 16384 0 4000 Hex Par 3 00 Reference range 1 refMAX refMAX 100 100 16384 16384 8000 4000 Hex where the value 4000h represents 100 speed of the FC 300 The content of PCD 3 to PCD 10 is p...

Page 28: ...gnals can be programmed to logic AND logic OR or to have no relation to the corresponding bit in the control word In this way a specific control command i e stop coast can be initiated by fieldbus onl...

Page 29: ...ion msb 15 No function Reverse Explanation of the Control Bits Bit 00 OFF 1 ON 1 Normal ramp stop using the ramp times of the actual selected ramp Bit 00 0 leads to the stop and activation of the outp...

Page 30: ...the frequency converter can start if the other start conditions are satisfied NB The selection in par 8 53 Start select determines how bit 06 is linked with the corresponding function of the digital...

Page 31: ...ording to the following table The function is only possible if Multi Set up has been chosen in par 0 10 Active set up The selection in par 8 55 Set up select determines how bits 13 and 14 are linked w...

Page 32: ...ter control is ready but there is not necessarily power supply to the unit present in the event of external 24 V supply of the control system Bit 01 VLT not ready ready Same significance as bit 00 how...

Page 33: ...e output frequency is outside the limits set in par 4 11 Motor speed low limit rpm and par 4 13 Motor speed high limit rpm When bit 10 1 the output frequency is within the indicated limits Bit 11 No o...

Page 34: ...o 15 perform application oriented control The figure below shows the basic state transition diagram where control bits 0 to 3 control the transitions and the corresponding status bit indicates the act...

Page 35: ...Ramp 1 Ramp 2 10 Data invalid Data valid 11 No function Relay 01 active 12 No function Relay 04 active 13 Parameter set up selection lsb 14 Parameter set up selection msb 15 No function Reverse Explan...

Page 36: ...own parameter Bit 06 1 permits the frequency converter to start the motor if the other starting conditions have been fulfilled NB In par 8 53 Start select a selection is made to define how Bit 06 Ramp...

Page 37: ...d to choose from the four menu set ups according to the following table The function is only possible when Multi Set ups is selected in par 0 10 Active Set up Set up Bit 14 Bit 13 1 0 0 2 0 1 3 1 0 4...

Page 38: ...reference Speed reference 09 Local operation Bus control 10 Out of frequency limit Frequency limit ok 11 No operation In operation 12 Drive OK Stopped autostart 13 Voltage OK Voltage exceeded 14 Torq...

Page 39: ...an 0 Hz Bit 12 Drive OK stopped autostart Bit 12 0 means that there is no temporary over temperature on the inverter Bit 12 1 means that the inverter has stopped because of over temperature but that t...

Page 40: ...relevant control word and speed reference Incoming process data will be stored but not used until a new SYNC command or a UNSYNC command is received An UNSYNC command stops the synchronisation mechan...

Page 41: ...thout interfering with the set up selection for the programming sources Parameters can be accessed via the following sites LCP on FC300 FC Protocol on RS485 or USB Cyclical data access on DP V0 PCV Ch...

Page 42: ...d data types supported by FC 300 and common to both DP V1 and PCV parameter access are listed in the Parameters chapter DP V1 Parameter Access This section is useful for the developer with some experi...

Page 43: ...pe read data from slave write data to slave read and write data open a connec tion close a connection Master Class 1 yes yes yes Master Class 2 yes yes yes yes yes Principle of Data Exchange by PROFIB...

Page 44: ...OFIdrive V3 0 Parameter Channel PROFIBUS Telegram Trailer DU 0 DU 1 DU 2 DU 3 Req Res Header Data The DP V1 command response part is used for the standard DP V1 read Write on the Slot 0 Index 47 data...

Page 45: ...values and attributes Parameter values of simple variable array and visible string Parameter description elements such as type min max value etc Descriptive text for parameter values Access to multipl...

Page 46: ...1 Ad dress field Data format 4 6 n No of values 4 6 n 1 Values 4 6 n 2 Data field n th data value The DP V1 Parameter response telegram consists of 2 data blocks A response header which indicates if...

Page 47: ...pes 0x40 Null 0x41 Byte 0x42 Word 0x43 Double word 0x44 Error Number of values Unsigned8 0x01 0xEA Quantity 0 234 Limitation DP V1 telegram length Error number Unsigned16 0x0000 Error number Request R...

Page 48: ...n elements all elements are read only Sub index Meaning Data Type 1 Identifier ID V2 2 Number of array elements or length or string U16 3 Standardization factor float 4 Variable attribute Octet string...

Page 49: ...ID Extension Not supported PCD Reference Parameter Process data may be scaled by a parameter e g the max reference of 0x4000 in depends on the setting of parameter X To enable the master to calculate...

Page 50: ...meter requests Error code Meaning Additional Info 0x00 Unknown parameter 0 0x01 Parameter is read only sub index 0x02 Value out of range due to max min value sub index 0x03 Wrong sub index sub index 0...

Page 51: ...to read and write parameter values as well as readout of a number of describing attributes of each parameter PCA Handling The PCA part of PPO types 1 2 and 5 can handle several tasks The master can c...

Page 52: ...parameter value long word 4 Request description element 5 Change description element 6 Request parameter value array 7 Request parameter value array word 8 Request parameter value array long word 9 Re...

Page 53: ...able 9 Description data not available 10 Access group 11 No parameter write access 12 Key word missing 13 Text in cyclical transmission not readable 14 Name in cyclical transmission not readable 15 Te...

Page 54: ...because the conversion index for par 3 41 Ramp 1 ramp up timeis 2 This means that the value received by the frequency converter is divided by 100 such that the frequency converter perceives 1000 as 10...

Page 55: ...s 2 Hex which is a confirmation that a parameter value of the type long word 32 bit has been transferred IND is not used in this example PVA 03E8Hex in the PVA part tells that the value of par 3 41 Ra...

Page 56: ...FC 300 Profibus How to Access FC 300 Parameters 56 MG 33 C2 02 VLT is a registered Danfoss trademark...

Page 57: ...rm 67 Alarm Option Changed 8 03 Control Word Time out Time Range 0 1 18000 0 s 1 0 s Function Sets the maximum time expected to pass between the reception of two consecutive telegrams If this time is...

Page 58: ...1 Trigger alarms warn 2 Alarm diagnostics 3 Function Enables and controls the drive diagnosis function and permits expansion of the diagnosis data to 24 byte Disable Extended diagnosis data are not se...

Page 59: ...ol word 8 53 Start Select Option Digital input 0 Bus 1 Logic AND 2 Logic OR 3 Function Choose between controlling the drive via the terminals digital input and or via the bus If you select Bus you can...

Page 60: ...1 Logic AND 2 Logic OR 3 Function Choose between controlling the drive via the terminals digital input and or via the bus If you select Bus you can only activate the Preset Reference command if it is...

Page 61: ...eatsink Temp RPM 16 35 Inverter Thermal RPM 16 38 SL Controller State RPM 16 39 Controlcard Temp RPM 16 50 External Reference RPM 16 51 Pulse Reference RPM 16 52 Feedback Unit RPM 16 53 Digi Pot Refer...

Page 62: ...Controller State 108 16 39 Controlcard Temp 108 16 50 External Reference 108 16 51 Pulse Reference 108 16 52 Feedback Unit 108 16 53 Digi Pot Reference 108 16 60 Digital Input 108 16 61 Terminal 53 Sw...

Page 63: ...atically sets the baud rate 9 64 Device Identification Array 10 Option Read only 255 Array 10 Index Content Value 0 Manufacturer 128 for Danfoss 1 Device type 1 2 Version xxyy 3 Firmware date year yyy...

Page 64: ...in the EEPROM Thus you retain changed parameter values at power down 0 Off The store function is inactive 1 Store edit set up All parameter values in the set up selected in par 9 70 are stored in the...

Page 65: ...e drive parameters deviating from default setting 9 93 Changed Parameters 4 Array 116 Option No LCP access Read only 0 115 0 Function Holds a list of all the drive parameters deviating from default se...

Page 66: ...s 126 1 126 9 22 Telegram selection 0 108 9 23 Parameter for signals 0 573 9 27 Parameter edit Enabled 1 0 1 0 0 6 9 28 Process control Enable cyclic master 1 0 1 0 0 6 9 53 Profibus Warning word 0 16...

Page 67: ...sion second s 0 1 1 0 1 2 0 01 millisecond ms 3 0 001 minute min 70 60 hour h 74 3600 Time 4 day d 77 86400 watthour Wh 0 1 kilowatthour kWh 3 1000 Energy 8 megawatthour MWh 6 106 milliwatt mW 3 0 001...

Page 68: ...ted in integers 0 32767 The value 16384 4000 Hex corresponds to 100 Negative numbers are formed with the aid of the twos complement 0 0 0h 100 is 214 4000h Data type N2 Range 200 200 Resolution 2 14 0...

Page 69: ...ation requires monitoring of the motor torque and digital input so PCD 3 is set up to read the current motor torque PCD 4 is set up to monitor the state of an external sensor via the process signal di...

Page 70: ...d timeout time 1 sec 8 04 Control word timeout function Stop 2 8 10 Control word profile FC Profile 0 8 50 Coasting select Bus 1 8 51 Quick stop select Bus 1 8 52 DC brake select Bus 1 8 53 Start sele...

Page 71: ...The table above indicates the bits contained within the control word and how they are presented as process data in PPO type 3for this example The following table indicates which bit functions and whic...

Page 72: ...ove indicates the bits contained within the statusword and how they are presented as process data in PPO type 3 for this example The following table indicates which bit functions and which correspondi...

Page 73: ...263 Set up Status word MAV Motor torque Digital input Set up Control word Reference Not used Not used This network will send a start command 047C Hex and a reference 2000 Hex of 50 to the FC 300 This...

Page 74: ...m the FC 300 drive If digital input 18 is On it will stop the FC 300 drive This network will reverse the motor when digital input 19 is ON because par 8 54 Reversing select is programmed to Logic AND...

Page 75: ...sibilities whereas the extended diagnosis function offers very detailed messaging specific to the FC 300 The extended diagnosis messages for the FC 300 can be found in the section Warning word extende...

Page 76: ...master OK waiting for configuration data Wait Configuration Red Wrong Configuration data from the master Green Data Exchange between the master and the FC 300 is active Data Exchange Red Clear State...

Page 77: ...ow If the cables are crossed no communication is possible 62 RxD TxD P red cable 63 RxD TxD N green cable Check 2 Is the correct GSD file installed Download the correct GSD file from http danfoss com...

Page 78: ...select 8 51 Quick stop select and 8 52 DC Brake select is as follows If Digital input 0 is selected the terminals will control the Coast and DC Brake functions NB Please note that Coasting Quick Stop...

Page 79: ...erform the function Logic AND 2 Terminal Bit 02 03 04 Function 0 0 Stop Anti clockwise 0 1 Stop Anti clockwise 1 0 Stop Anti clockwise 1 1 Start Clockwise If Logic OR 3 is selected activation of one s...

Page 80: ...activated to perform the function Logic AND 2 Terminal Bit 00 01 13 14 Function Msb Lsb Msb Lsb Preset ref Set up no 0 0 0 0 1 0 0 0 1 1 0 0 1 0 1 0 0 1 1 1 0 1 0 0 1 0 1 0 1 2 0 1 1 0 1 0 1 1 1 2 1 0...

Page 81: ...ldbus comm fault 34 00800000 39 24 V supply fault 47 01000000 24 Mains failure 36 02000000 25 1 8 V supply fault 48 04000000 26 Brake resistor short circuit 25 08000000 27 Brake chopper fault 27 10000...

Page 82: ...essages There is a clear distinction between alarms and warnings When there is an alarm the frequency converter will enter a fault condition After the cause for the alarm has been cleared the master w...

Page 83: ...verter will reply When the alarm or warning disappears the frequency converter will again indicate that to the master and on the following request from the master return a standard DP diagnosis frame...

Page 84: ...0 50 Extended Diagnosis 83 F Fault Messages via DP Diagnosis 82 Field PCD Normalization 49 Freeze output 57 FREEZE UNFREEZE 40 G GSD File 20 I ID Extension 49 Identifier ID 48 Influence of the Digital...

Page 85: ...Services Overview for FC 300 43 Setting the PROFIBUS Address 19 Size Attribute 67 Status Word according to PROFIdrive Profile STW 32 Stop 59 SYNC UNSYNC 40 T Time out 57 57 58 U Upper Limit 49 V Valu...

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