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Lower duct assembly

1

Gasket between drive module and top plate (1)

2

Top  plate  (1)

3

Gasket between duct enclosure and top plate (1)

4

Gasket, top side (2)

5

Top  side,  cover  (2)

6

Gasket, side of grill (2)

7

Grill  (1)

8

Gasket  between  grill  and  mounting backplate (1)

9

Front  cover  plate  (1)

10

Gasket, between duct enclosure and front cover plate (1)

11

Duct enclosure (1)

12

Gasket between duct enclosure and base cover plate (1)

13

Base cover plate (1)

Screws,  M5x12  (4)

Torx  screws,  M5x16  (7)

Nuts,  M5  (36)

Illustration 1.2 Lower Duct Assembly for 1 Drive Module

Safety

WARNING

DISCHARGE TIME

The frequency converter contains DC-link capacitors, which
can remain charged even when the unit is off. High voltage
can be present even when the warning indicator lights are
off. Failure to wait 20 minutes after power has been
removed before performing service or repair work, could
result in death or serious injury.

Stop the motor.

Disconnect the AC mains, permanent magnet type
motors, and remote DC-link supplies, including
battery back-ups, UPS, and DC-link connections to
other frequency converters.

Wait 20 minutes for the capacitors to discharge fully,
before performing any service or repair work.

Measure the voltage level to verify full discharge.

Installation

NOTICE

If both a bus bar kit and a back-channel cooling kit are
being installed in the cabinet, install the back-channel
cooling kit first.

NOTICE

APPROVALS AND CERTIFICATIONS

This VLT

®

 Parallel Drive Modules back-channel cooling kit is

UL 508C compliant. These installation instructions describe
how to install the back-channel cooling kit which, if
followed, meet specific agency approvals and certifications.
Seek agency approvals or certifications apart from Danfoss if
designing and building other configurations.

NOTICE

APPLYING GASKETS

This kit contains gaskets to ensure a proper seal between
metal parts. Before adhering a gasket to a part, check that
the part matches the gasket and that no holes are covered.
Remove paper backing and place the sticky side on the part.

Installation Instructions

In-back/Out-back Cooling Kit for VLT®
Parallel Drive Modules
VLT® Series FC 102, FC 202, and FC 302

2

Danfoss A/S © 04/2016 All rights reserved.

MI92J102

Summary of Contents for 176F6493

Page 1: ...on 176F6493 In back Out back Cooling Kit for the VLT Parallel Drive Modules 2 drive system Table 1 1 Part Number for the VLT Parallel Drive Modules In back Out back Cooling Kit Items Supplied Top plate assembly Top cover 1 Gasket top cover 1 Gasket cut out 1 Screws M5x12 11 Enclosure mounting assembly Base mounting plate 38 mm 1 5 in 2 Gasket base mounting plate 2 Gasket frequency converter exhaus...

Page 2: ...g battery back ups UPS and DC link connections to other frequency converters Wait 20 minutes for the capacitors to discharge fully before performing any service or repair work Measure the voltage level to verify full discharge Installation NOTICE If both a bus bar kit and a back channel cooling kit are being installed in the cabinet install the back channel cooling kit first NOTICE APPROVALS AND C...

Page 3: ...ll the 12 screw holes around the exhaust top vent openings and insert the 12 M5 X 12 pem studs 3 Drill the 12 screw holes around the intake bottom vent openings and insert the 12 M5 X 12 pem studs Illustration 1 3 Vent Dimensions for Mounting Plate Installation Instructions In back Out back Cooling Kit for VLT Parallel Drive Modules VLT Series FC 102 FC 202 and FC 302 MI92J102 Danfoss A S 04 2016 ...

Page 4: ...1 Nm 45 in lb 6 Install the gasket 1 on the top plate Leave the paper backing on the adhesive until ready to install on the drive module 7 Turn the duct enclosure over so the base of the enclosure is facing up Install the top side gaskets 4 on the sides of the top plate 2 8 Place a top side cover 5 on each gasket 4 Secure each cover with 5 M5 nuts and torque to 5 1 Nm 45 in lb Illustration 1 4 Ass...

Page 5: ...screws are secure since the base of the drive module rests on these screws 4 Slightly lean the top of the drive module forward and set the cutouts in the base of the module onto the lower 2 M10 screws in the mounting backplate 5 Slowly push the top of the drive module back against the mounting backplate until the top 2 holes on the module line up with the 2 mounting holes in the mounting backplate...

Page 6: ...slot 3 Gasket between drive module exhaust and mounting backplate Illustration 1 5 Installing the Drive Modules to the Mounting Back Plate Installation Instructions In back Out back Cooling Kit for VLT Parallel Drive Modules VLT Series FC 102 FC 202 and FC 302 6 Danfoss A S 04 2016 All rights reserved MI92J102 ...

Page 7: ...m 45 in lb 5 On the front side of the lower duct install the front cover gasket 10 and then the front cover plate 9 Refer to Illustration 1 4 Secure with 8 M5 nuts and torque to 5 1 Nm 45 in lb 6 Install the lower duct assembly for the next drive module 1 Drive module 5 Base mounting plate 38 mm 1 5 in 2 Gasket slot 6 M10 screw 3 Cutout in drive module base that rests on the M10 screw 7 M5x16 scre...

Page 8: ...n lb 5 Place a gasket 3 onto each exhaust duct spacer 6 Place a gasket 7 onto each intake duct spacer 7 Prepare the back panel cover Refer to Illustration 1 8 7a Cut out the 2 intake and 2 exhaust vent openings in the back panel The openings must match to the intake and exhaust duct spacer openings 7b Drill the 16 screw holes around the vent openings 8 Secure the back panel cover to the frame 9 Se...

Page 9: ...pacer intake 3 Gasket between the exhaust duct spacer and the back panel 7 Gasket between the intake duct spacer and the back panel 4 Mounting plate Illustration 1 7 Installing the Duct Spacers Installation Instructions In back Out back Cooling Kit for VLT Parallel Drive Modules VLT Series FC 102 FC 202 and FC 302 MI92J102 Danfoss A S 04 2016 All rights reserved 9 ...

Page 10: ...ce This also applies to products already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten vlt drives danfoss com MI92J102 M...

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