
27
7. CHAPTER
TROUBLESHOOTING
7.1 INTRODUCTION
9
The information in this section is based on the experience gained by the service activities and
tests conducted at factory.
9
The indications and reasons of failures are ordered according to the results obtained from the
warnings of our company and the experience of the service personnel.
9
According to the structure of the compressor, as the systems and failures are interrelated; prior
making any repair or part replacement the reason of failure should be determined.
9
For the problems to be encountered, it is beneficial to make an eye inspection.
9
Good Tracing of failure, prevents the undesired damages that may occur during repair.
Firstly ;
9
Check the electrical connections for the possibility of looseness.
9
Check the parts that may be influenced from short circuit and heat.
9
Check the damage and looseness that may form at air and oil circuit hoses, pipes and
connections.
9
If you have tried all the ways described in this handbook for eliminating the failure and the problem
still continues; please contact our company or service department.
From the point of your speed and reliability having all kinds of corrective action,
maintenance and repair works to be done at our service companies is the best way for
your compressor and your facility. All kinds of works carried out without sufficient
knowledge may cause wrong results, unnecessary interruptions of your facility or more
costly damages.
7.2
PROBLEMS AND SOLUTIONS
U
1- COMPRESSOR DOES NOT OPERATE
1- NO POWER
Check the voltage from input terminal block
2- CONTROL OR INPUT FUSE IS BLOWN, MAIN SWITCH TRIPPED
Check the fuses
3- VOLTAGE IS LOW, UNSTABLE OR REVERSED
Observe the warning on the control panel
4- COMPRESSOR HAS STOPPED FOR ANY KIND OF FAILURE
Observe the warning on the control panel
5- THE COMPRESSOR IS RUNNING WITHOUT DISCHARGING INTERNAL PRESSURE
After stopping ; the compressor dont work for 1 minute for discharging of internal pressure
U
2- COMPRESSOR IS HARDLY WORKING
1- THE CROSS SECTION OF POWER CABLE IS INSUFFICIENT.
This problem can be encountered on connections made thinner cable due to voltage loss.
When your compressor is in stop position, measure the input voltage and while measuring run
the compressor. If the voltage is decrease % 5 (380> 360) and below, the cable cross section
is insufficient. Make the connection with a suitable cross section
2- VOLTAGE IS LOW
If the line voltage is % 5 less than the compressor factory adjusted voltage, the problem may
arise from the network or from the established power of your facility
3- THE AMBIENT TEMPERATURE IS LOW
If the ambient temperature is less than + 2 °c, the oil may thicken and this may enforce the
operation of your compressor
4- INTAKE VALVE IS DEFECTED
The intake valve is closed at first run up. if there is a mechanical problem, it may stay open.
This way the compressor tries to start up against load and hardly speeds up. when the
compressor is at stop and there is no internal pressure, observe that the intake clapet is fully
closed. The clapet might be stuck at open position ; Inform the service
Summary of Contents for TIDY 20B-50
Page 2: ......
Page 3: ...TIDY 20B 50 SER S KULLANICI EL K TABI...
Page 4: ......
Page 6: ......
Page 52: ...47 KUMANDA VE YOLVERME S STEM YILDIZ GEN TIDY 40 50...
Page 54: ......
Page 55: ...TIDY 20B 50 SERIES OPERATOR HANDBOOK...
Page 56: ......
Page 58: ......
Page 103: ...46 CONTROL SYSTEM STAR DELTA TIDY 40 50...
Page 105: ...TIDY 20B 50...
Page 106: ......
Page 108: ......
Page 109: ...2 1 1 1 9 9 DALGAKIRAN 9 9 9 DALGAKIRAN 9 1 2 3 1 3 9 9 9 9 9 9 9 9 1 4 9 9...
Page 110: ...3 9 9 9 9 9 9 9 9 1 5 9 9 9 9 9 9 9 9 1 6 9 30 9 9 9 9 9 1 7 9 9 9 9 9 9...
Page 111: ...4 1 8 9 9 9 9 9 9 S1 9 1 9 9 9 9 9 9 9 9 9 9 9 9...
Page 112: ...5 1 10 9 9 9 1 11 9 9 9 9 9...
Page 113: ...6 2 2 1 9 9 9 1 9 9 9 9 9 9 2 2 9 50 400 50 9 9 4...
Page 115: ...8 2 4 Vp Q 5 A Pmax Pmin Vp m3 Q m3 min A 1 h 4 7 Pmax Pmin...
Page 119: ...12 4 4 1 TIDY TIDY 4 2 TIDY 40 40B 50 TIDY 20B 25 30...
Page 121: ...14 9 9 9 9 9 9 9 9 9 4 4 TIDY 9 9 9 4 5 2 9 9...
Page 122: ...15 9 9 4 6 9 9 9 3 4 6 9 9 9 3 4 7...
Page 123: ...16 9 9 9 4 8 9...
Page 124: ...17 9 o o o 9 9 9 9 4 9 9 9 105 C 4 9 9 9 o o o 9 9 9 9...
Page 125: ...18 5 5 1 5 2 2 65 C 5 3 9 9...
Page 126: ...19 9 9 9 9 9 9 2 9 2 9 9 3 9 9 9 9 9 10 15 80 90 C 9 5 4 9 9 9 9 5 5 20 30...
Page 127: ...20 6 6 1 6 2 9 o 5 7 9 9 6 3 9 9 9 DALGAKIRAN 9 MAX MIN...
Page 128: ...21 500 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000 1...
Page 129: ...22...
Page 131: ...24 2000 6 9 9 9 9 9 2000 6 9 9 9 9 9 9 9 5 10 9 3 5 9...
Page 132: ...25 9 9 9 9 9 9 9 9 9 9 DALGAKIRAN 9 9...
Page 134: ...27 7 7 1 DALGAKIRAN 9 9 9 7 2 1 1 2 3 380 12 V 4 1 1 220 V 2 220 V 2 1 5 360 2 5 3 5 0...
Page 135: ...28 4 5 3 1 2 4 5 4 1 2 3 4 5 1 2 3 4 6 1 10 2 5...
Page 136: ...29 3 5 4 1 5 6 7 1 10 2 3 8 1 2 3 9 1 2 3 4 5 6 7 8...
Page 137: ...30 10 1 2 1 3 4 11 1 2 3 4 1 2 3 12 1 2 13 1 2 3 4 5...
Page 138: ...31 14 1 2 3 6 4 15 1 2 3...
Page 139: ...32 8 L8 10 10 100 100 1 2 3 30 30 1...
Page 142: ...35...
Page 145: ...38 0 0 BAR 00 C 9 L25S 1 2 0 0 BAR 00 C 6...
Page 148: ...41 1 1 7 1 ON 00 00 OFF 00 00 12 6 11 9 7...
Page 150: ...43 1050 00 30 1000...
Page 151: ...44 RS 232 RS 232...
Page 152: ...45 TIDY 40 50...
Page 154: ......
Page 156: ......