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DALGAKIRAN TIDY 20B-50, Operator'S Handbook Manual, Page: 68 / 157

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DALGAKIRAN TIDY 20B-50 Operator'S Handbook Manual Download Page 68

 

11

4. CHAPTER

 

COMPRESSOR SYSTEMS 

 

4.1 GENERAL 

 

9

  TIDY which is the screw compressor series, has proven its quality and reliability over years is an 

heavy duty, with limited maintenance screw type air compressor. 

9

  TIDY series compressors are single graded, screwed with oil injection an air cooled compressors 

and driven by electric motor. They are installed on a vibration insulating chassis and covered by a 
sound insulated cowling. As all the necessary air an electric circuits already installed; in order to 
start up, it is only necessary to make electric and air connections  

 

4.2 

INTRODUCING THE SYSTEMS  

 

9

  The compressor is composed of; Control and Start up System, Drive System, Intake Control 

System, Discharging System and Cooling and Lubrication systems

 

 

 

 

 

             

            

 

          

 

    

 

 

 

 

 

  Oil Filter 

 

                  

 

  

 

 

 

 

 

           

 

              Seperator 

    

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

          

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil Tap 

           

 

 

 

 

 

 

 

 

 

          

 

 

 

 

 

 

      

        Safety        

 

 

 

 

 

 

 

 

 

         Valve        

                        

  

 

 

 

 

 

 

 

 

 

  

 

 

                                       

  

 

Oil Tank 

 

 

 

 

 

 

 

 

 

     

  

 

 

 

 

 

 

 

 

 

                  

 

 

 

 

 

 

 

 

 

 

                                                              

 

 

 

 

 

 

 

 

 

 

 

           

 

 

 

 

 

 

 

    Oil Level 

 

 

 

 

 

 

             

            

 

     

 

    

 

          

 

   Intake 

 

 

 

 

 

   Intake        

 

                  

       Cooler 

   Filter  

 

 

                Cooler 

    Filter 

 

 

 

 

 

 

 

 

 

 

 

   

 

 

 

 

          

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
           

 

 

 

 

 

 

 

 

 

          

   Intake   

 

 

 

 

 

     Intake   

 

 

                        

    Valve 

 

 

 

          Fan 

      Valve 

 

 

           

 

 

 

 

 

 

 

              

 

 

 

      Fan 

 

 

 

 

 

 

 

    

   

                                    

Compressor   

 

 

 

 

 

 

 

 

                       

        Unit 

  

 

 

 

 

 

 

 

 

 

 

 

 

 

 

                   Compressor 

 

 

           

 

 

 

 

 

 

 

     Unit        

 

 

                   Motor   

 

 

 

 

 

 

 

         

 

 

 

 

 

 

 

    

 

 

 

 

 

           Motor          

 

 

 

 

 

 

 

 

        

 

        TIDY 40-40B-50 Intake System   

                   TIDY 20B-25-30 Intake System 

 

 

 

 

 

 

 

 

 

 

                             

Summary of Contents for TIDY 20B-50

Page 1: ...TIDY 20B 50 KULLANICI EL K TABI OPERATOR HANDBOOK AVRUPA TOPLULU U UYGUNLUK BEYANI EC DECLARATION OF CONFORMITY...

Page 2: ......

Page 3: ...TIDY 20B 50 SER S KULLANICI EL K TABI...

Page 4: ......

Page 5: ...ANITIMI 12 4 3 KOMPRES R N ALI MASI 13 4 4 V DA N TES N N ALI MASI 15 4 5 KUMANDA VE YOL VERME S STEM 15 4 6 TAHR K S STEM 16 4 7 EM KONTROL S STEM 16 4 8 BASIN S STEM 17 4 9 SO UTMA VE YA LAMA S STEM...

Page 6: ......

Page 7: ...Uygun filtre boru ve hava hortumu se in Bu konuda sat ve servis personelimiz size yard mc olacakt r 9 T m bas n l hava devresi ekipman ve ba lant lar n n ka ak yapmad ndan kas nt l monte edilmedi ind...

Page 8: ...tun zerinize tam oturan k yafetler giyin ve sa lar n z uzun ise toplay n veya ba l k tak n 9 Kompres r al t r rken di er t m personeli f k rma patlama ve f rlamalar n yol a abilece i hasarlardan korum...

Page 9: ...unuzun t m k s mlar n el aletlerinizi ve elektrik ileten maddeleri zerinden elektrik ak m ge en ekipman ve kablo ba lant lar ndan uzak tutun 9 Kompres r elektrik aksam nda onar m veya ayar yapacaksan...

Page 10: ...anmal d r Kompres r n i indeki ya bo alt lmal d r 1 11 HAVA TANKI 9 Hava tank bas n l havay depolamak i indir Ba ka sebeplerle kullanmay n z Hava tank n n plaketinde bildirilen bas n de erini a may n...

Page 11: ...Tesisat n z firman z n b y me ko ullar n g z n nde bulundurarak daha b y k apl borularla yapman z faydal d r 9 Filtre ve kurutucu ve hava tank n z n kondens tahliyeleri i in ayr bir hat kurun su tahli...

Page 12: ...lektrik iye yapt r n 9 Kompres r n z n elektrik ba lant s i in ayr bir alter mutlaka olmal ve bu ana alter zerinden ba lant yap lmal d r 9 Kompres r n z 3 fazl sistemde al mak zere dizayn edilmi tir V...

Page 13: ...u i in verilmi tir Farkl bir ebeke ve veya farkl bir G Kablosu Boyu s z konusu ise Ana Sigorta ve veya G Kablosu kesitinin de i imi gerekir Bu durumda l tfen b lgenizdeki servis kurulu umuza dan n z 2...

Page 14: ...LI A IRLIK kg L LER mm ANA MOTOR T P SER NO KOMPRES R N TES T P SER NO ANA MOTOR PLAKET DE ERLER d dak kW A KULLANILAN YA YA KAPAS TES Lt YA F LTRES PANEL F LTRE EM F LTRES KAYI SEPARAT R F LTRE HAVA...

Page 15: ...APACITY G NOM POWER AKIM CURRENT A IRLIK WEIGHT SER NO SERIAL NO MAL TAR H MANUF DATE VOLTAGE FREQUENCY ELEK EMA NO ELEC DIAG NO bar m dak m min A kg 3 3 kW VOLTAJ FREKANS V 3Ph Hz KOMPRES R PLAKET YA...

Page 16: ...23 2 36 5 134 4 300 7 27 4 26 8 98 8 220 7 7 36 3 16 58 7 131 493 7 43 42 9 95 9 360 4 10 0 65 93 7 420 10 0 85 57 255 7 10 1 35 24 2 108 6 344 10 2 11 7 52 5 166 3 10 2 5 35 2 110 440 10 3 24 8 78 5...

Page 17: ...vreye almak i in sadece elektrik ve hava ba lant lar n yapmak yeterlidir 4 2 S STEMLER N TANITIMI TIDY Serisi kompres r n donan m genel hali ile a a daki ekilde g sterilmi tir Kompres r Kumanda ve yol...

Page 18: ...9 Minimum bas n valfi i bas nc 4 bar olana kadar kullan ma g ndermez separat r tank i inde tutar 9 Separat r tank i inde bulunan ya i bas nc n etkisi ile sirk lasyona ba lar 9 bas n 4 bar ge meye ba l...

Page 19: ...rde so utulan hava sistemde kullan lmak zere hava tank na gelir Bu d nem boyunca emi valfi a k ve kumanda solenoidi enerjilidir Bo ta al ma Safhas 9 D bas n elektronik kontrol mod l veya bas n alteri...

Page 20: ...m ndaki t m ekipman her t rl ar za durumundan koruyacak ekilde tasarlanm t r 9 Acil durumlar i in kumanda panelinin hemen yan nda Emergency Acil Stop butonu bulunur bu buton kolay eri ilir durumdad r...

Page 21: ...mpres r n z n d ortamdan emebilece i zararl tozlar filtre ederek ayarlanan bas n aral nda al mas n sa lar Emi sistemi ve Emi kontrol sistemi olarak iki ayr alt sistem halinde de erlendirilebilir Emi S...

Page 22: ...a eder Emi valfi bu sayede kompres r n hava emi ini a p kapat r 9 Kompres r durduruldu unda ise separat r tank nda kalan bas n ters y nde hareket ederek viday ters y nde d nd rmeye al r Emi valfi bu a...

Page 23: ...3 nolu kitap kta Bas n sistemi adl grup listeleri alt nda ilgili yerle im resimleri ve par a listeleri bulunmaktad r 4 9 SO UTMA VE YA LAMA S STEM Radyat r Ya Hatt Ya Hatt Vida nitesi Ya Hatt Ya Hatt...

Page 24: ...g nderilir 9 Separat r tank nda kalan ya ise so utma radyat r nde so utularak yeniden ya filtresine g nderilir Separat r tank n n iki i levi vard r 9 zel dizayn sayesinde n ya ay rma i lemini yapar 9...

Page 25: ...lektrik dolab n n sol d taraf nda bulunmaktad r Emi Valfi Kompres r nitesinin zerinde bulunur Kompres r n hava emi ini kontrol ederek y kte veya bo ta al mas n sa lar Emniyet Ventili Kompres r n ya de...

Page 26: ...s ras yanl t r 9 Kompres r n vida kasna na bakarak Start d mesine bas n kompres r k sa bir s re 1 2 sn al t r n ve hemen Emergency Acil Stop butonuna basarak kompres r durdurun Vida kasnak taraf ndan...

Page 27: ...mak yeterli olur 9 Kompres r odas n s tam yorsan z kompres r i ine sa kurutma makinesi mant ile al an bir oda s t c s koyarak da s tmay sa layabilirsiniz B yle yapacaksan z s t c y vida nitesine fleye...

Page 28: ...i in 7 ARIZALAR VE Z MLER b l m g zden ge irin al ma esnas nda kontrol panelinden ar za uyar lar ve al ma de erlerini kontrol edin 6 3 PER YOD K BAKIMLAR 9 Periyodik bak mlar yapabilmek i in takip ede...

Page 29: ...arla sonu lanabilir o Kompres r ya n n i erisine motor ya lar nda oldu u gibi herhangi bir ya katk s eklemeyiniz Kulland m z ya kompres r i in zel olarak haz rland ndan bu t r katk lar zaten i ermekte...

Page 30: ...alar n belirtti i bi imde ortamdan uzakla t r n z Tipik Fiziksel zellikler DALGAKIRAN SMARTOIL 3000 6000 ISO Viskozite Derecesi 46 68 Kinematik Viskozite 40 C cSt 46 68 Viskozite ndeksi 104 148 Yo unl...

Page 31: ...temiz bir yerde muhafaza edin SEPARAT R ELEMANI DE M 9 Separat r eleman n y lda bir kez d zenli olarak de i tirin Y lda 4000 saatten fazla al l yor ise 4000 saatte bir seperat r de i tirilmelidir 9 Ko...

Page 32: ...yarlar n de i tirmeyin Ayarlanan de erin zerine k ld durumlarda y k artaca i in motor ak m y kselecektir Bu durum motorunuzun yanmas ile sonu lanabilir 9 Servis mr n tamamlam kaplin separat r ve ya fi...

Page 33: ...m olarak oturdu unu g r n 9 GERG civatalar n dengeli bi imde s karak kay n gerilmesini sa lay n 9 Uygun bir mastarla motor ve vida kasna n y zlerinin yatay ve dikey pozisyonda ayn do rultuda oldu unu...

Page 34: ...Giri klemensinden voltaj kontrol edin 2 Kumanda veya giri sigortas atm Sigortalar kontrol edin 3 ebeke gerilimi d k dengesiz veya ters Elektrik panosunda bulunan faz kontrol rolesinin uyar ikaz na ba...

Page 35: ...resi a r kirli Kompres r durdurarak emi filtresini kontrol edin kirli ise de i tirin 4 Emi valfi ar zal Emi valfinin klepesinin s k arak ok az a labildi i durumlarda olabilir Servise haber verin 5 Kom...

Page 36: ...leyin ve g vde s cakl n kontrol edin Motor kavrulmu olabilir rulman problemi olabilir Servise haber verin 9 Bas n emniyet alteri kompres r durduruyor 1 al ma bas n ayar de i tirilmi Bas n ayar n kontr...

Page 37: ...y ksek Ortam s cakl n kontrol edin 3 Kompres r odas nda havaland rma problemi var Kompres r emi alan ndan daha k k bir emi penceresi a lm Kompres r n s cak hava k sa l kl olarak kompres r odas d na at...

Page 38: ...ok y ksek 3 Ortamda ya n zelli ini bozan ince toz gaz v b var Kumlama d k m kimya ve boya apre tesisleri Kompres r odas n belirlerken bu noktaya zellikle dikkat etmelidir Kompres r bu etkenlerden uzak...

Page 39: ...L R E ER BASIN HATTINDA BULUNAN BASIN KOMPRES R N AYARLI OLDU U BASIN DE ER NDE VEYA DAHA Y KSEK SE EKRANDA MESAJI YANIP S NER KOMPRES R P15 BO TA BEKLEME ZAMANI S RES KADAR BO TA ALI MAYA DEVAM EDER...

Page 40: ...ICA SIRAYI KARI TIRMAMAK N EKRANIN SOL TARAFINA ADIM NO YAZILMI TIR G STER LEN AYAR VE KONTROLLER BU ADIMLARI ZLEYEREK KOLAYCA YAPAB L RS N Z SERV S S RELER N N ZLENMES KOMPRES R ALI IYORKEN TU UNA KI...

Page 41: ...CI 6 5 9 12 Bar BASIN TRANSMITTERI ARALI I 0 V DA SICAKLI I DURDURMA DE ER 110 C V DA SICAKLI I ALARM DE ER 105 C V DA SICAKLI I N ALARM DE ER 100 C EN D K ALI MA SICAKLI I 0 C ISI PROBU OFFSET 0 C YI...

Page 42: ...ALI MA SICAKLI I N ALARM SEV YES NDE SICAKLIK SENS R ARIZALI EN D K ALI MA SICAKLI INDA ORTAM DE ER NDEN DAHA SO UK DU UK ENERJ KAYNA I KOMPRESOR 1 SAAT YUK BO OLARAK DURMADAN ALI ACAK BIR SAAT ER S...

Page 43: ...1 MAIN CIRCUIT TERMINALS MAIN FUSE TR 6 4 3 2 1 PE X1 MAIN SWITCH S1 PHASES L1 L2 L3 RC RC LINE FILTER 7 m2 m3 L 8 HIGH PRESSURE SWITCH K4 M2 3 FAN CONTACTOR K4 M2 FAN MOTOR K4 F6 6 S2 PRESSURE TRANSM...

Page 44: ...39 KUMANDA VE YOLVERME S STEM YILDIZ GEN TIDY 20B 30 2 2 K OPRU F1 F2 F3 0 0 0 K OPRU U V W 1 2 3 4 5 8 9 6 7 10 11 F4 TR FO F5 K2 K1 PH K3 K4 F6 TIDY 20B 30...

Page 45: ...RUMUNDA OLDU UNU B LD R R B LG EKRANI NORMAL DURUMDA ARIZA VEYA ALARM YOKKEN LK SATIRDA ALI MA BASINCI VE V DA SICAKLI I G R L R K NC SATIRDA KOMPRES R N O ANK DURUMUNU A IKLAYAN B R BARE Y KTE BO TA...

Page 46: ...LARM EN SON VER LENDEN BA LAYARAK SIRAYLA G R L R BU SAYEDE KOMPRES R N EN OK HANG SEBEPTEN ARIZA YAPTI I KOLAYCA ANLA ILIR 2 EN YEN TAR HL ALARM 3 AKIS HIZI 0m3 C h 2000 h KOMPR KONTROL C 2000 h YAG...

Page 47: ...A BASILARAK BIR SONRAKI AYARA GE L R TU UYLA ONAYLAYINCA ANA EKRANA D N L R 9 PARAMETRE FRES N N G R LMES 1 ANA EKRANDA KEN NCE VE PARMA INIZI KALDIRMADAN TU UNA BASINCA FREN N SE LD EKRANA GE L R KUL...

Page 48: ...OLAB L R BU SERV S KULLANIMI N AYIRILMI B R OPS YONDUR E ER OK FAZLA FAZ HATASI YA ANIYORSA L TFEN SERV S M ZE DANI IN M TER N N F RMAMIZA VEYA SERV SE B LG VERMEDEN FAZ KONTROL N DEVRE DI I BIRAKMASI...

Page 49: ...N DE R NO YAZ SAAT GE ERL YASAL SAAT ALI MIYOR NOT SAAT AYARLARI 00 00 LE 23 59 ARASINDA OLMALIDIR E ER GUN NDEK 3 OFF SAAT 23 59 DAN SONRA SE ZAMAN DE ER B R SONRAK G NE KAYAR VE DAY1 YAZISI DAY1 2...

Page 50: ...OLAB L R SERV SE HABER VER N AL 19 ANA MOTOR G VDE SICAKLI I Y KSEK PTC A TI AL20 IC BASIN YUKSEK AL 21 SEPARAT R DE M ZAMANI GELD AL 25 KOMPRES R 30 SAN YE BO TA ALI TIRDIKTAN SONRA DURDURAN ALARMLA...

Page 51: ...EK MAX KALKI SAYISINA ULA TI AL 43 BAKIMLA LG L MESAJLAR HAVA F LTRES DE M ZAMANI GELD AL 50 YA F LTRES DE M ZAMANI GELD AL 51 SEPERAT R F LTRES DE M ZAMANI GELD AL 52 YA DE M ZAMANI GELD AL 53 KOMPRE...

Page 52: ...47 KUMANDA VE YOLVERME S STEM YILDIZ GEN TIDY 40 50...

Page 53: ...48 KUMANDA VE YOLVERME S STEM YILDIZ GEN TIDY 40 50 TR 1112 1314 1516 1718 0 U V W KOPRU 1 2 3 4 5 8 9 10 KOPRU 28 6 7 KOP F1 F2 F3 26 27 F4 K2 K1 PH K3 K4 F5 FO TIDY 40 50...

Page 54: ......

Page 55: ...TIDY 20B 50 SERIES OPERATOR HANDBOOK...

Page 56: ......

Page 57: ...4 4 WORKING PRINCIPLES OF AIREND UNIT 13 4 5 CONTROL AND DRIVING SYSTEM 14 4 6 DRIVING SYSTEM 14 4 7 INTAKE CONTROL SYSTEM 15 4 8 DISCHARGE SYSTEM 16 4 9 COOLING AND LUBRICATION SYSTEM 16 5 CHAPTER O...

Page 58: ......

Page 59: ...s humidity etc type of corrosive environmental factors 9 Stop the compressor before removal of any connection or equipment filter etc and make sure that internal pressure is completely discharged chec...

Page 60: ...nit cooler separator oil filter etc operating inside the compressor may heat up that may cause burns in case of contact In the meanwhile oil is hot during operation Do not contact such surfaces 9 If y...

Page 61: ...OMPRESSOR 9 Lift the compressor by forklift The forklift blade entry place at the bottom is easy to see 9 Before lifting the compressor make sure that the forklift blade is well balanced 9 Ensure that...

Page 62: ...poses Do not exceed the pressure value indicated on the name plate 9 The floor on which the compressor is mounted should be capable of carrying the weight of compressor and should be flat 9 Technical...

Page 63: ...charge line this way the floor of the compressor operating place does not unnecessarily get wet 9 Put an air exit and electric box in your compressor room for general purpose 9 Your compressor is manu...

Page 64: ...ion 6 of this handbook 9 Attach the grounding cable to the outer side of compressor with a screw marked with Ensure that the grounding line operates properly WORKING WITHOUT GROUNDING MAY BE DANGEROUS...

Page 65: ...IN MOTOR TYPE SERIAL NO COMPRESSOR TYPE SERIAL NO MAIN MOTOR PLATE DATA rpm kW A OIL OIL CAPACITY L OIL FILTER PRE FILTER INTAKE FILTER BELT SEPERATOR FILTER AIR RECEIVER TYPE SERIAL NO AIR RECEIVER M...

Page 66: ...S TE CAPACITY G NOM POWER AKIM CURRENT A IRLIK WEIGHT SER NO SERIAL NO MAL TAR H MANUF DATE VOLTAGE FREQUENCY ELEK EMA NO ELEC DIAG NO bar m dak m min A kg 3 3 kW VOLTAJ FREKANS V 3Ph Hz COMPRESSOR PL...

Page 67: ...428 7 13 8 29 95 3 351 3 7 16 5 21 68 5 252 5 7 19 5 15 3 50 3 185 3 414 7 23 2 36 5 134 4 300 7 27 4 26 8 98 8 220 7 7 36 3 16 58 7 131 493 7 43 42 9 95 9 360 4 10 0 65 93 7 420 10 0 85 57 255 7 10 1...

Page 68: ...red by a sound insulated cowling As all the necessary air an electric circuits already installed in order to start up it is only necessary to make electric and air connections 4 2 INTRODUCING THE SYST...

Page 69: ...mes to the after cooler side of combicooler 8 9 The oil inside the oil tank comes to oil cooler side of combicooler 9 by the effect of internal pressure and after cooling sent to oil filter 7 the filt...

Page 70: ...lve and loads the compressor Automatic Stop Phase 9 If the air consumption is low and if the compressor operates for a certain time on idle the controller unit counts the idle operation period and sto...

Page 71: ...you want to start the compressor first the star contactor and afterwards the main contactor are energized the compressor motor is started up Your compressor does not deliver air during star period 9 A...

Page 72: ...activities not performed on time causes energy loss financial loss instead of saving 9 Suction system is composed of panel filter outside of your compressor the intake filter inside your compressor a...

Page 73: ...d off or operating at idle When the compressor is first started up if the line pressure external pressure is less then 4 bars the compressor keeps the oil tank pressure at 4 bars until the pressure is...

Page 74: ...sult of special design of the oil tank and by means of air flow within tank the oil particles in the air oil mixture combine with each other an become heavy and they are thrown to the inner surface of...

Page 75: ...l exceeds the set value the pressure switch stops the compressor It is placed on the left side of electric board Intake Valve 9 Controls the air suction and provides machine run on load or unload Safe...

Page 76: ...Make sure that during transportation it has not been damaged 9 Apply energy to the compressor and check whether the compressor motor is running in correct direction The running direction control of co...

Page 77: ...how it works for short time 9 Look at the front panel and observe that operating pressure and temperature values are normal 9 While the compressor running on load observe the oil flow at oil return l...

Page 78: ...NG part 9 Discharge the water accumulated in the air receiver 9 During operation check the failure warnings and operating values from the control panel 6 3 PERIODIC MAINTENANCES 9 For performing the p...

Page 79: ...produced by taking into account of compressor operation type as you will se below o As the chemical structures and contributions of different types of oils are different mixing them with each other or...

Page 80: ...ssor Health and Job Safety The skin contact of used oil should be especially avoided and in case of contact must be washed with soap and water For more information see section 1 safety Environmental p...

Page 81: ...lean the dirt by compressed air it may go inside the intake valve 9 Replace the new filter and close the top cover and make sure that filter is properly oriented between the covers 9 Mount the nut and...

Page 82: ...the adjusted value is exceeded the motor current will increase as the load will increase This situation may cause burning down of your motor 9 Do not use products like the belts separator and oil fil...

Page 83: ...that are reciprocally at same level on both pulleys 9 By tightening the two STRECH BOLT in balance ensure that belt is strained 9 Check that the motor and screw pulley front faces are in the same dire...

Page 84: ...ostly damages 7 2 PROBLEMS AND SOLUTIONS U1 COMPRESSOR DOES NOT OPERATE 1 NO POWER Check the voltage from input terminal block 2 CONTROL OR INPUT FUSE IS BLOWN MAIN SWITCH TRIPPED Check the fuses 3 VO...

Page 85: ...e Slowly close the outlet valve observe that the pressure is increasing and the compressor working at offload If the pressure does not rise there must be another failure Inform the service 2 THERE IS...

Page 86: ...operation Inform the service U6 THERE IS A PROBLEM AT MAIN MOTOR If the operating currents are above normal the motor may be excessively overloaded listen to the sound of motor and also check the bod...

Page 87: ...RE CLOGGED Check and clean 10 THE OUTLET CULVERT IS VERY LONG OR IT GETS NARROW Check and take necessary precautions 11 THE COWL NGS ARE OPEN AT MODELS THAT THE COOL NG FAN DOES NOT D RECTLY BLOW ON C...

Page 88: ...n If you hear a bad noise from bearings Inform the service 4 THERE IS A PROBLEM AT THE AIREND UNIT It makes an easily distinguishable noise during operation Inform the service U15 WHEN THE PRESSURE RE...

Page 89: ...OPS The suggested maximum number of start in 1 hour for 6 times More rapidly starting and stopping affects adversely the mechanical life and due to the excessive current draw at start up the operation...

Page 90: ...OAD STOP TIMER P15 IF THE PRESSURE SWITCH IS STILL OPEN AT THE END OFTHE COUNTDOWN MESSAGE COMES TO BE FIXED IF THE PRESSURE SWITCH CLOSES DURING THE COUNTDOWN THE UNLOAD STOP TIMER P15 RESET 3 BY PUS...

Page 91: ...ESSURE 2 WORKING TEMPERATURE 3 HOURS TO THE NEXT AIR FILTER CHANGE 4 HOURS TO THE NEXT OIL FILTER CHANGE 5 HOURS TO THE NEXT SEPARATOR CHANGE 6 HOURS TO THE NEXT OIL CHANGE 7 CHECK KOMPRESSOR 8 RUNNIN...

Page 92: ...TEMPERATURE SENSOR OFFSET 0 C STAR TIMER 5 sec STAR DELTA SWITCHING TIMER 50 msec LOAD DELAY TIMER 2 sec UNLOAD STOP TIMER 2 min UNLOAD STOP TIMER VARIABLE 0 STOP TIMER 30 sec AIR FILTER CHANGE TIME...

Page 93: ...ERATURE SENSOR IS DEFECTIVE LOW TEMPERATURE TEMPERATURE LOWER THAN LOW POWER SUPPLY THE COMPRESSOR WILL NEVER STOP 1 HOUR FROM THE FRIST START IT WILL RUN LOAD UPLOAD ACCORDING THE PRESSURE WITHIN A 1...

Page 94: ...CIRCUIT TERMINALS MAIN FUSE TR 6 4 3 2 1 PE X1 MAIN SWITCH S1 PHASES L1 L2 L3 RC RC LINE FILTER 7 m2 m3 L 8 HIGH PRESSURE SWITCH K4 M2 3 FAN CONTACTOR K4 M2 FAN MOTOR K4 F6 6 S2 PRESSURE TRANSMITTER...

Page 95: ...38 CONTROL SYSTEM STAR DELTA TIDY 20B 30 2 2 K OPRU F1 F2 F3 0 0 0 K OPRU U V W 1 2 3 4 5 8 9 6 7 10 11 F4 TR FO F5 K2 K1 PH K3 K4 F6 TIDY 20B 30...

Page 96: ...MOVES DOWN AMONG PARAMETERS ENTER APPROVES THE VALUES TO BE ADJUSTED AND ERASES THE ALARMS LEDS SHOWS RUNNING AND FAILURE POSITIONS OF COMPRESSOR INFO DISPLAY WHILE RUNNING ROUTINELY ON FIRST ROW WOR...

Page 97: ...FLOW RATE 7 CONTROLLER UNIT SOFTWARE RELEASE NUMBER 8 UALARM HISTORY 1 LAST 20 ALARMS CAN BE CHECK ON THIS MENU LAST ALARM SHOWING FIRST OLDEST ALARM SHOWING LAST THUS THE MAJOR REASONS OF FAILURES CA...

Page 98: ...ON WITH BUTTON SETTING IS COMPLETE ANG GO TO MAIN SCREEN 9 UENTERING PARAMETER PASSWORD 1 IN MAIN MENU FIRST PRESS AND THEN SIMULTANEOUSLY PRESS TO ENTER THE MENU WHERE ACCES PASSWORD IS ASKED 2 3 4 5...

Page 99: ...SAVED HERE SET THE AUTOMATIC START AND STOP OF THE COMPRESSOR ON THE SECOND ROW THE LCD VISUALIZES THE MESSAGE OFF ON BY THE BUTTON AND OR SELECT OFF IF YOU NEED TO START AND STOP THE COMPRESSOR BY T...

Page 100: ...S 1 ON 07 30 OFF 12 30 2 ON 13 30 OFF 17 30 3 ON 18 30 OFF 23 30 B SET THE HOURS ON TWO LEVELS 1 ON 07 30 OFF 12 30 2 ON 13 30 OFF 17 30 3 ON 17 30 OFF 17 30 C SET THE HOURS ON ONE LEVEL 1 ON 07 30 OF...

Page 101: ...ER SUPPLY IS LOW MAINTENANCE TIMER ELAPSED ALARM DETECTED ONLY IF THE PARAMETER SECURITY IS SET YES COMPRESSOR IS ABOUT TO SHUT DOWN BECAUSE OF HIGH TEMPERATURE UWARNINGS DEFAULT DATA RESTORED VACUM S...

Page 102: ...CE MESSAGES OIL FILTER SERVICE TIME HAS EXPIRED AIR FILTER SERVICE TIME HAS EXPIRED SEPARATOR FILTER SERVICE TIME HAS EXPIRED CHANGE OIL COMPRESSOR CHECK TIME HAS EXPIRED CHECK COMPRESSOR CHANGE OIL C...

Page 103: ...46 CONTROL SYSTEM STAR DELTA TIDY 40 50...

Page 104: ...47 CONTROL SYSTEM STAR DELTA TIDY 40 50 TR 1112 1314 1516 1718 0 U V W KOPRU 1 2 3 4 5 8 9 10 KOPRU 28 6 7 KOP F1 F2 F3 26 27 F4 K2 K1 PH K3 K4 F5 FO TIDY 40 50...

Page 105: ...TIDY 20B 50...

Page 106: ......

Page 107: ...1 10 5 1 11 5 2 2 1 6 2 2 6 2 3 7 2 4 8 3 3 1 9 3 2 10 4 4 1 12 4 2 12 4 3 13 4 4 14 4 5 14 4 6 15 4 7 15 4 8 16 4 9 17 5 5 1 18 5 2 18 5 3 18 5 4 19 5 5 19 6 6 1 20 6 2 20 6 3 20 6 4 23 23 23 24 24...

Page 108: ......

Page 109: ...2 1 1 1 9 9 DALGAKIRAN 9 9 9 DALGAKIRAN 9 1 2 3 1 3 9 9 9 9 9 9 9 9 1 4 9 9...

Page 110: ...3 9 9 9 9 9 9 9 9 1 5 9 9 9 9 9 9 9 9 1 6 9 30 9 9 9 9 9 1 7 9 9 9 9 9 9...

Page 111: ...4 1 8 9 9 9 9 9 9 S1 9 1 9 9 9 9 9 9 9 9 9 9 9 9...

Page 112: ...5 1 10 9 9 9 1 11 9 9 9 9 9...

Page 113: ...6 2 2 1 9 9 9 1 9 9 9 9 9 9 2 2 9 50 400 50 9 9 4...

Page 114: ...DY 20B 20 15 4 x 10 mm2 Maksimum 25m 40 A TIDY 25 25 18 5 4 x 10 mm2 Maksimum 25m 50 A TIDY 30 30 22 3 x 16 10 mm2 Maksimum 25m 50 A TIDY 40 40 30 3 x 16 10 mm2 Maksimum 25m 63 A TIDY 40B 40 30 3 x 16...

Page 115: ...8 2 4 Vp Q 5 A Pmax Pmin Vp m3 Q m3 min A 1 h 4 7 Pmax Pmin...

Page 116: ...TEMPERATURE 0 C COOLER FAN FLOW M3 h NOISE LEVEL dB A DRIVE TYPE STARTING TYPE COOLING TYPE WEIGHT DIMENSIONS MAIN MOTOR TYPE SERIAL NO COMPRESSOR TYPE SERIAL NO MAIN MOTOR PLATE DATA rpm kW A OIL TY...

Page 117: ...ATOPA 3 2 KW TIDY 20B 800 x 1200 x 1405 456 1 69 TIDY 25 800 x 1200 x 1405 472 1 69 TIDY 30 800 x 1200 x 1405 494 1 70 TIDY 40 1030 X 1550 X 1750 661 1 70 TIDY 40B 1030 X 1550 X 1750 718 1 70 TIDY 50...

Page 118: ...52 5 166 3 10 2 5 35 2 110 440 10 3 24 8 78 5 314 5 10 4 3 40 3 161 6 345 8 10 5 1 29 4 117 8 252 2 10 6 21 8 87 2 186 7 10 6 7 17 7 71 152 499 10 8 1 12 5 50 107 351 10 10 8 29 4 62 9 206 3 10 11 2...

Page 119: ...12 4 4 1 TIDY TIDY 4 2 TIDY 40 40B 50 TIDY 20B 25 30...

Page 120: ...13 4 3 13 9 10 11 4 3 2 8 7 6 1 14 15 5 12 2 1 9 4 3 9 5 6 4 5 9 8 9 9 15 7 9 10 11 9 13 12 9 14 TIDY 9...

Page 121: ...14 9 9 9 9 9 9 9 9 9 4 4 TIDY 9 9 9 4 5 2 9 9...

Page 122: ...15 9 9 4 6 9 9 9 3 4 6 9 9 9 3 4 7...

Page 123: ...16 9 9 9 4 8 9...

Page 124: ...17 9 o o o 9 9 9 9 4 9 9 9 105 C 4 9 9 9 o o o 9 9 9 9...

Page 125: ...18 5 5 1 5 2 2 65 C 5 3 9 9...

Page 126: ...19 9 9 9 9 9 9 2 9 2 9 9 3 9 9 9 9 9 10 15 80 90 C 9 5 4 9 9 9 9 5 5 20 30...

Page 127: ...20 6 6 1 6 2 9 o 5 7 9 9 6 3 9 9 9 DALGAKIRAN 9 MAX MIN...

Page 128: ...21 500 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000 22000 24000 1...

Page 129: ...22...

Page 130: ...AN SMARTOIL 3000 o o o DALGAKIRAN SMARTOIL 3000 DALGAKIRAN SMARTOIL 3000 DALGAKIRAN SMARTOIL 3000 DALGAKIRAN SMARTOIL 3000 DALGAKIRAN SMARTOIL 3000 6000 ISO 46 68 400 46 68 104 148 150 0 874 0 859 C 3...

Page 131: ...24 2000 6 9 9 9 9 9 2000 6 9 9 9 9 9 9 9 5 10 9 3 5 9...

Page 132: ...25 9 9 9 9 9 9 9 9 9 9 DALGAKIRAN 9 9...

Page 133: ...1 71 90 90 200 250 350 150 200 250 XPA 100 100 140 140 350 400 500 250 300 400 XPB 160 160 224 224 650 700 900 500 550 700 XPC 250 250 355 355 1000 1400 1800 800 1100 1400 o o o o o o o o o 55 55 2000...

Page 134: ...27 7 7 1 DALGAKIRAN 9 9 9 7 2 1 1 2 3 380 12 V 4 1 1 220 V 2 220 V 2 1 5 360 2 5 3 5 0...

Page 135: ...28 4 5 3 1 2 4 5 4 1 2 3 4 5 1 2 3 4 6 1 10 2 5...

Page 136: ...29 3 5 4 1 5 6 7 1 10 2 3 8 1 2 3 9 1 2 3 4 5 6 7 8...

Page 137: ...30 10 1 2 1 3 4 11 1 2 3 4 1 2 3 12 1 2 13 1 2 3 4 5...

Page 138: ...31 14 1 2 3 6 4 15 1 2 3...

Page 139: ...32 8 L8 10 10 100 100 1 2 3 30 30 1...

Page 140: ...33 1 2 3 4 5 6 7 8 10 100 10 100 3 1 2 3 4 0 15 Bar 8 8 11 14 3 Bar 7 5 10 13 Bar 6 5 9 12 Bar 0 110 C 105 C 100 C...

Page 141: ...34 0 C 0 C 5 50 2 2 0 30 2000 2000 4000 2000 2000 6 1 0 1 3 6 0 1 0 85 C 10 C Pr 02 103 C Pr 03 100 C Pr 03 2 C...

Page 142: ...35...

Page 143: ...INALS MAIN FUSE TR 6 4 3 2 1 PE X1 MAIN SWITCH S1 PHASES L1 L2 L3 RC RC LINE FILTER 7 m2 m3 L 8 HIGH PRESSURE SWITCH K4 M2 3 FAN CONTACTOR K4 M2 FAN MOTOR K4 F6 6 S2 PRESSURE TRANSMITTER PH 9 6 ES ES...

Page 144: ...37 TIDY 20B 30 2 2 KOPRU F1 F2 F3 0 0 0 KOPRU U V W 1 2 3 4 5 8 9 6 7 10 11 F4 TR FO F5 K2 K1 PH K3 K4 F6 TIDY 20B 30...

Page 145: ...38 0 0 BAR 00 C 9 L25S 1 2 0 0 BAR 00 C 6...

Page 146: ...3 4 5 6 7 8 1 2 3 4 100 5 6 7 8 1 20 2 3 123 3 C h 2000 h C 2000 h CSF 4000 h 6 COF 2000 h CAF 2000 h 0 0 BAR 00 C 0 0 BAR 00 C 7 15 59 6 08 08 AL04 16 59 6 08 08 AL04 9 6 DALGAKIRAN 1 00 80 1234h 12...

Page 147: ...40 4 5 1 2 3 4 1 2 3 c 4 5 bar 6 7 8 9 Wt6 Wt7 3 01 01 2008 DAY 5 10 00 Bar Psi Bar Psi C F 0 0 BAR 00 C ENGLISH C F C F Bar Psi LANG 0 0 BAR 00 C 0 0 BAR 00 C 11 543210 11 9 15 59 6 08 08 AL04 5...

Page 148: ...41 1 1 7 1 ON 00 00 OFF 00 00 12 6 11 9 7...

Page 149: ...17 30 3 ON 18 30 OFF 23 30 2 1 ON 07 30 OFF 12 30 2 ON 13 30 OFF 17 30 3 ON 17 30 OFF 17 30 3 1 ON 07 30 OFF 17 30 2 ON 17 30 OFF 17 30 3 ON 17 30 OFF 17 30 4 1 ON 00 00 OFF 00 00 2 ON 00 00 OFF 00 00...

Page 150: ...43 1050 00 30 1000...

Page 151: ...44 RS 232 RS 232...

Page 152: ...45 TIDY 40 50...

Page 153: ...46 TIDY 40 50 TR 1112 1314 1516 1718 0 U V W KOPRU 1 2 3 4 5 8 9 10 KOPRU 28 6 7 KOP F1 F2 F3 26 27 F4 K2 K1 PH K3 K4 F5 FO TIDY 40 50...

Page 154: ......

Page 155: ...oji metodoloji Safety of machinery Basic concepts general principles for design Part 2 Technical principles Makinalarda g venlik Temel kavramlar tasar m i in genel prensipler B l m 2 Teknik prensipler...

Page 156: ......

Page 157: ...DVK 270 340 430 INVERSYS 18 25 INVERSYS 30 37 INVERSYS 45 INVERSYS 50 60 75 Type s COMPRESSOR MODEL TIDY 3 4 5 TIDY 7 10 TIDY 15 20 TIDY 20B 25 30 TIDY 40 40B 50 DVK 60 DVK 60B 75 100 INVERSYS 75B 90...

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