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DALBO POWERCHAIN 800 User Instructions Download Page 38

 

POWERCHAIN 

 

Page 38

 

Maintenance 

Good maintenance ensures a long life for the disc harrow and therefore 

optimal use of the machine. Therefore, grease nipples are fitted in places 

where the wear is greatest. 

 

All screw connections must be tightened after the first day of work. Split pins 

and bolts should be checked to avoid breakdowns. The hydraulic system 

should also be checked to ensure it is air-tight. 

Lubrication 

Table 7: 

 

 

A 

B 

 

 

C 

D 

 

 

E 

F 

 

Summary of Contents for POWERCHAIN 800

Page 1: ...POWERCHAIN 800 User instructions Date of publication 11 2021 Date printed 11 2021 Language EN Type POWERCHAIN 800 Product no POWERCHAIN 800 Serial no 107023 xxxxxx ...

Page 2: ......

Page 3: ...ou will find a list of spare parts which helps give an overview of the individual parts EU DECLARATION OF CONFORMITY DALBO A S DK 7183 Randbøl hereby declares that the aforementioned machine is manufactured in accordance with the stipulations in Directive 2006 42 EC which replaces Directive 98 37 EC and the amending Directives 91 368 EEC 93 44 EEC and 93 68 EEC on a mutual approach for member stat...

Page 4: ...16 CONNECTING AND DISCONNECTING 17 CONNECTING 17 HYDRAULICS 17 DISCONNECTING 17 SETTINGS 18 ADJUSTING THE TOW HEIGHT OF THE LIFT ARMS 18 FINE TUNING 19 BASIC ADJUSTMENTS OF MACHINE 21 DRIVING AND OPERATION 26 UNFOLDING AND FOLDING 26 Unfolding 26 Folding 27 DRIVING SPEED 29 TILLING ON LOW LYING LAND 29 TROUBLESHOOTING 30 OPTIONAL EQUIPMENT 32 EINBÖCK SEED DRILL 32 Hose labels 33 Setting drive and ...

Page 5: ... cylinders for unfolding and folding the side sections 45 REPLACEMENT OF THE GASKETS 46 Mounting 46 Changing the wheel frame cylinder 47 Replacing the set of gaskets in the wheel frame cylinder 48 Changing the cylinder for tightening the disc chain 49 Replacing the set of gaskets when tightening the disc chain 49 REMOVING MOUNTING WHEELS ON THE ROAD 50 REMOVING MOUNTING WHEELS IN THE FIELD 51 Repl...

Page 6: ...or she is instructed on the correct use of the disc harrow This includes a review and a read through of the user manual and commissioning in the field If there are doubts regarding reading the user manual or concerning the general use and safety of the disc harrow it is very important to stop its use and contact DALBO A S Location of the user manual Fig 1 The user manual can be found in a plastic ...

Page 7: ...n page 2 in the user manual The disc harrow comes equipped with a data plate A typical data plate is shown below which contains the following data A Name manufacturer and manufacturer s address B Machine model C Machine type D Serial number E Year of production F CE mark Fig 3 Warranty provision As standard your disc harrow is delivered with a 2 year warranty from the date of delivery DALBO A S be...

Page 8: ...ol drugs or medication The disc harrow should normally be used in daylight but should the need arise to use the machine when it s dark the tractor lights must be on Check the disc harrow s functions thoroughly before starting the machine During maintenance of the machine appropriate personal protective equipment and safety gear must be used The user of the disc harrow must not wear loose fitting c...

Page 9: ... an accident Safety labels have been placed on the machine These contain important instructions about your own safety and that of others as well as the correct use of the machine Always ensure that these stickers are intact Fig 4 Attach straps here if you are lifting the disc harrow using a crane or truck 4 points Safety sign Remember to read the instruction manual Safety sign The disc harrow swin...

Page 10: ...wise this will secure the control levers against accidental operation Before leaving the tractor or performing any adjustments maintenance or repairs to the disc harrow unfold the machine and lower it onto the ground or secure it in transport mode put the brakes on the tractor turn off the engine and remove the ignition key so that the machine is secured against accidental starting Remember to sec...

Page 11: ...uld happen it should be collected and safely disposed of immediately Clean hands thoroughly after skin contact with oil and grease Change out of oil soaked clothing immediately as this can be harmful to the skin Hydraulic oil that flows out under high pressure can penetrate the skin and cause serious injuries Seek professional medical assistance immediately in the event of any injury Do not use di...

Page 12: ...ions after a few hours of use All screw connections must be checked at regular intervals and tightened when necessary Check split pins and bolts to avoid breakdowns Gross negligence of this and any consequent damage is not covered by the warranty ...

Page 13: ...tractor s tyres of mud The disc harrow must be in the transport position when driving on public roads Max 40 km h when transported on roads Correct use Correct use of the machine also includes compliance with the manufacturer s operating maintenance and repair instructions as well as the exclusive use of original spare parts The disc harrow may only be used maintained and repaired by people who ar...

Page 14: ...c machine 6 000 Sections pcs 2 Hydraulic requirements 2 DV 1 EV1 X 1 EV free return for saw equipment X Gross weight of extra equipment kg Saw equipment 200 Additional weight max 950 Brakes 50 Swivel support wheels Axle load kg 0 84 x gross weight Support load kg 0 16 x gross weight 1 DV dual action EV single action ...

Page 15: ...uction manual for Points that are especially important for the functionality as well as the lifetime of the machine Points that are relevant to safety Delivery The disc harrow is delivered fully assembled via a extending trailer If the disc harrow is to be lifted it is our recommendation to hitch with straps in the middle so that the disc harrow can hang in a balanced position See page 8 section o...

Page 16: ...e with discs mounted on them Fig 5 The disc harrow has two parts but due to its construction with discs mounted on chains it is well suited to following the contours of the field POWERCHAIN 800 Einbock seeders can be mounted on the disc harrow as additional equipment for the establishment of catch crops for example The seeds are spread out between the first and second row of discs for optimal soil...

Page 17: ...gle acting hydraulic outlet in which the double acting outlet extends to the wheel frame and hinge and the single acting outlet works by tightening the disc chains If seeders are mounted an additional single acting outlet with free return will also be needed Table 2 Hose labels Cylinder name Colour Outlet Function Wheel frame Yellow Double acting Lift the disc harrow up on the wheels and downward ...

Page 18: ...lift arms To achieve a uniform tilling of the field across the entire working width of the tool the tractor s lifting arm must be set in such a way that the disc harrow s frame is in a horizontal position in the direction of travel when the discs are working in the ground Fig 7 The same applies to the frames across the direction of travel which similarly must be in a horizontal position when the d...

Page 19: ...er the tilling of low lying land where it is recommended that you lift the machine up onto the transport wheels If the discs are still not working at an equal depth across the entire working width see the section fine tuning Fine tuning The disc harrow can be fine tuned At 2 points at the front and 2 points at the back the disc harrow is hung in a chain link that can be finely adjusted using a thr...

Page 20: ...stment option is intended for use once the disc harrow has started to become worn When the disc harrow has become worn the entire frame needs to be lowered further towards the ground to achieve the same level of tilling This reduces the ground clearance between the lower edge of the frame and the surface of the ground which results in an increased risk of plant residue building up underneath the m...

Page 21: ...POWERCHAIN Page 21 Basic adjustments of machine ...

Page 22: ...POWERCHAIN Page 22 ...

Page 23: ...POWERCHAIN Page 23 ...

Page 24: ...POWERCHAIN Page 24 ...

Page 25: ...POWERCHAIN Page 25 ...

Page 26: ... Fig 11 1 The machine is fully lifted onto the wheel frame A via the hydraulics marked Yellow Fig 12 2 The cylinders for unfolding and folding marked Red are activated and the side sections are completely folded Then the float position is activated for red outlet Fig 13 3 The disc chains will now hang loosely in the downward arcs and must be tightened before starting work Fig 14 4 With the tap ope...

Page 27: ...POWERCHAIN Page 27 Folding Fig 15 1 The machine is fully lifted onto the wheel frame A via the hydraulics marked Yellow A ...

Page 28: ...hanging loose in downward arcs and the disc harrow is now prepared for folding 5 The cylinders for unfolding and folding marked Red are activated and the side sections are completely folded 6 Adjust the height of the tractor s lift arm so that the disc harrow s frame is horizontal in the direction of travel before starting road transport Before road transport it is very important that the machine ...

Page 29: ... by driving at excessively high speeds under adverse conditions The power requirement is very dependent on the type of soil work width and terrain as well as speed See table Technical data Tilling on low lying land When tilling on low lying land it is recommended that you raise the disc harrow free from the ground using the tractor s lift and the transport wheels on the harrow itself Table 3 Guide...

Page 30: ...rrow is not travelling in a horizontal direction Tilts backward Lower the tractor s lifting arm Incorrect adjustment of threaded rods at the front See the section fine tuning on p 22 Lower the threaded rods at the front Incorrect adjustment of threaded rods at the back See the section fine tuning on p 22 Raise the threaded rods at the back Raise behind the centre of the disc harrow The disc harrow...

Page 31: ...POWERCHAIN Page 31 threaded rods at the back See the section fine tuning on p 22 ...

Page 32: ...ort wheels Einböck seed drill The Einböck seed drill is designed for establishing combined and catch crops after harvesting as well as crops such as rapeseed and grass seeds The diffuser plates distribute the seed evenly across the entire working area and places it between the first and second row of discs This achieves the best possible ground contact for and germination of the seeds Fig 17 ...

Page 33: ... the Einböck seed drill For driving and operating the Einböck seed drill please see the separate user manual from Einböck This also includes the correct setting of the hydraulic fan Filling the Einböck seed drill Filling the seed drill must be done safely from the platform as shown below Fig 18 To obtain access to the platform A fold the machine out completely and lower it into the working positio...

Page 34: ...g metre working width By mounting the weights it will be easier for the discs to till the hard and dry soil at the desired working depth at the first attempt Fig 19 See the spare parts book for item numbers of the weights with corresponding bolts It is important to mount all the weights correctly and with the right bolt length This ensures the weights are not lost when working in the field or duri...

Page 35: ...POWERCHAIN Page 35 Mounting of extra weight on discs ...

Page 36: ...POWERCHAIN Page 36 ...

Page 37: ...to drive the disc harrow and when ordering the disc harrow Swivel support wheels As an option the machine can be equipped with swivel support wheels which it is recommended that you add to the machine in cases where the user wishes to till low lying land with the disc harrow in the soil If you till low lying land with the disc harrow in the soil while using standard mounted non swivel support whee...

Page 38: ...of the machine Therefore grease nipples are fitted in places where the wear is greatest All screw connections must be tightened after the first day of work Split pins and bolts should be checked to avoid breakdowns The hydraulic system should also be checked to ensure it is air tight Lubrication Table 7 A B C D E F ...

Page 39: ...POWERCHAIN Page 39 G H I J K L M N ...

Page 40: ...All lubrication points should be greased at least once a year It is also recommended that you spray protruding piston rods with oil once the disc harrow has been cleaned washed and long term parked after the season Some lubrication points are most easily accessible with the machine unfolded We recommend that the machine be placed folded in folded out so that the lubrication nipples can be reached ...

Page 41: ...me of the piston rod A fig 20 21 is visible and 180 Bar is showing on the manometer If on the other hand there is none of the piston rod A fig 20 21 visible at 180 Bar of pressure there is a need for sideways adjustment at the points B fig 20 21 or alternatively the removal of an entire chain link with corresponding disc C fig 20 B A B C A B B ...

Page 42: ...out of the chain Mounting with a smaller chain link in the row is now done in reverse order When mounting of one fewer chain link in the row lateral adjustment of the suspension in the points 2 may be required fig 22 Wheels The wheel bearing must be adjusted once a year Also make sure you have the correct tyre pressure see the tyre and table in the Tyre pressure section Adjustments and lubrication...

Page 43: ... 1865 1950 2030 2110 2185 30km h 1000 1115 1220 1320 1415 1505 1590 1675 1755 1830 1905 1980 2050 35km h 955 1060 1160 1255 1345 1430 1510 1590 1665 1740 1815 1885 1950 40km h 880 980 1070 1160 1240 1320 1395 1470 1540 1605 1675 1740 1800 50km h 520 50 17 STARCO Load Speed Pressure Schedule 520 50 17 159B TL STARCO SG Flotation FREE WHEEL 1 0 Bar 1 3 Bar 1 6 Bar 1 9 Bar 2 2 Bar 2 5 Bar 2 8 Bar 3 1...

Page 44: ...st be checked for wear or damage Ensure the hoses are not subjected to any crushing For long term parking protruding piston rods should be lubricated with oil or pressure grease thus avoiding rust on the piston rods Remember to remove it again before use ...

Page 45: ... support the part Once the repair work on the hydraulics system is complete the system must always be vented before use to prevent mechanical breakdown and or personal injury Hydraulics Changing the cylinders for unfolding and folding the side sections Any repairs must be carried out with the disc harrow unfolded and the side frames transport wheels resting on the ground Fig 24 1 The pressure is r...

Page 46: ... off the piston rod pos 2 6 Remove the gaskets in the upper cap pos 5 6 7 8 9 and the sleeve 7 All parts are checked for chips burrs etc Check for rust around the scraper ring pos 5 in the cap If this is the case remove it Mounting 1 New gaskets pos 5 6 7 8 9 are fitted in the cap and sleeve 2 The thread on the cap pos 3 and the cylinder tube pos 1 are lubricated with oil 3 The cap pos 3 is mounte...

Page 47: ...cylinder is supported 3 The split pins in the pins are disconnected while the pins are removed 4 The cylinder can be removed 5 New or repaired cylinders can be fitted After mounting the tilt cylinder is activated until a small amount of movement can be felt in the cylinder The cylinder is then activated in the opposite direction until the cylinder is back at the starting position The cylinder is m...

Page 48: ...d for chips burrs etc Check for rust formation around the scraper ring pos 5 in the cap If this is the case remove it Fig 27 MOUNTING 1 New gaskets are mounted in the cap and sleeve The scraper ring pos 5 is mounted with the help of a piece of pipe that fits externally around the lip or special mandrel The cuff pos 9 on the sleeve is mounted using a round bar screwdriver 2 The thread on the cap an...

Page 49: ...linder is moved in this way a few times whereupon the cylinder is moved out to the outer positions a few times to air the system out Individuals must not be present within the action radius of the implement Replacing the set of gaskets when tightening the disc chain Fig 29 8 The cylinder is emptied of oil by carefully moving the piston back and forth 9 Move the piston to the middle position then u...

Page 50: ...ve pos 4 is fitted and the lock nut is screwed and secured with Loctite Make sure the thread is absolutely clean and free of oil and other impurities before using Loctite Do not fill with oil within 12 hours of using Loctite 12 Lubricate the outermost seal on the sleeve that comes in contact with the cylinder tube and the cylinder tube internally with oil and push the piston into the middle positi...

Page 51: ...s total weight In addition the machine must be properly braked and secured Removing mounting wheels in the field To remove wheels unfold the disc harrow with the disc chains resting on the ground Then support the machine at the points A fig 30 and the wheels will then be free from the ground Fig 31 The wheel nuts are removed and the wheel can be replaced After fitting the new wheel screw the nuts ...

Page 52: ...ing ring pos 16 3 The inner ring from the bearing pos 18 is fitted on the shaft pos 2 and the shaft is mounted in the hub casing 4 The inner ring from the bearing pos 17 is fitted on the shaft pos 2 5 The castellated nut is screwed onto the shaft pos 2 while the hub casing pos 22 is rotated The castellated nut is tightened to the slowly rotating hub casing Then loosen the castellated nut a quarter...

Page 53: ...d towards the weight of the part in question It is therefore important that this part be supported or lifted to avoid the risk of collapse or overturning Hydraulic hoses and cylinders must be disconnected and any residual oil removed The oil must be collected to avoid pollution Oil and hoses must be sent for destruction All iron parts to the machinery can be sent for recycling ...

Page 54: ... 40 20 X 200 91238 Manometer Accumulator 1 0 L 170 Bar Accumulator 1 0 L 170 Bar Accumulator 1 0 L 170 Bar Accumulator 1 0 L 170 Bar Ball type shutoff valve 50573 Important Floating position Wichtig Fluss Stellung Important Float position position de flottement Tractor pump and valve valve Chain disc cylinder Chain disc cylinder White ...

Page 55: ...POWERCHAIN Page 55 Hydraulics diagram for POWERCHAIN 800 Spare parts ...

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