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14 Piping installation

Installation and operation manual

24

RWEYQ8~14T9Y1B

VRV IV water-cooled system air conditioner

4P452190-1D – 2020.10

14.4

Checking the refrigerant piping

14.4.1

About checking the refrigerant piping

Refrigerant piping works are 

finished?

The indoor units and/or 

outdoor unit were already 

powered ON?

Use procedure:
"Method 2: After power ON".

Finish piping work.

Use procedure:
"Method 1: Before power ON 

(regular method)".

Yes

No

No

Yes

It is very important that all refrigerant piping work is done before the
units  (outdoor  or  indoor)  are  powered  on.  When  the  units  are
powered on, the expansion valves will initialise. This means that the
valves will close.

NOTICE

Leak  test  and  vacuum  drying  of  field  piping  and  indoor
units is impossible when field expansion valves are closed.

Method 1: Before power ON

If  the  system  has  not  yet  been  powered  on,  no  special  action  is
required to perform the leak test and the vacuum drying.

Method 2: After power ON

If  the  system  has  already  been  powered  on,  activate  setting  [2‑21]
(refer  to 

"16.1.4  To  access  mode  1  or  2"

  [

4

  33]).  This  setting  will

open  field  expansion  valves  to  guarantee  a  refrigerant  piping
pathway  and  make  it  possible  to  perform  the  leak  test  and  the
vacuum drying.

DANGER: RISK OF ELECTROCUTION

NOTICE

Make  sure  that  all  indoor  units  connected  to  the  outdoor
unit are powered on.

NOTICE

Wait  to  apply  setting  [2‑21]  until  the  outdoor  unit  has
finished the initialisation.

Leak test and vacuum drying

Checking the refrigerant piping involves:

▪ Checking for any leakages in the refrigerant piping.

▪ Performing  vacuum  drying  to  remove  all  moisture,  air  or  nitrogen

in the refrigerant piping.

If  there  is  a  possibility  of  moisture  being  present  in  the  refrigerant
piping  (for  example,  water  may  have  entered  the  piping),  first  carry
out  the  vacuum  drying  procedure  below  until  all  moisture  has  been
removed.

All piping inside the unit has been factory tested for leaks.

Only  field  installed  refrigerant  piping  needs  to  be  checked.
Therefore, make sure that all the outdoor unit stop valves are firmly
closed before performing leak test or vacuum drying.

NOTICE

Make  sure  that  all  (field  supplied)  field  piping  valves  are
OPEN (not outdoor unit stop valves!) before you start leak
test and vacuuming.

For  more  information  on  the  state  of  the  valves,  refer  to

"14.4.3 Checking refrigerant piping: Setup"

 [

4

 24].

14.4.2

Checking refrigerant piping: General
guidelines

Connect the vacuum pump through a manifold to the service port of
all  stop  valves  to  increase  efficiency  (refer  to 

"14.4.3  Checking

refrigerant piping: Setup"

 [

4

 24]).

NOTICE

Use  a  2-stage  vacuum  pump  with  a  non-return  valve  or  a
solenoid  valve  that  can  evacuate  to  a  gauge  pressure  of
–⁠100.7 kPa (–1.007 bar) (5 Torr absolute).

NOTICE

Make  sure  the  pump  oil  does  not  flow  oppositely  into  the
system while the pump is not working.

NOTICE

Do  NOT  purge  the  air  with  refrigerants.  Use  a  vacuum
pump to evacuate the installation.

14.4.3

Checking refrigerant piping: Setup

p< p>

R410A

N2

C

(1)

D

b

c

e

a

g

h

f

d

A

B

a

Pressure reducing valve

b

Nitrogen

c

Weighing scales

d

Refrigerant R410A tank (siphon system)

e

Vacuum pump

f

Liquid line stop valve

g

Gas line stop valve

h

High pressure/low pressure gas line stop valve

A

Valve A

B

Valve B

C

Valve C

(1)

D

Valve D

(1)

Only for heat recovery system.

NOTICE

Do  not  connect  the  vacuum  pump  to  the  suction  gas  stop
valve if the unit is intended to run as a heat pump system.
This will increase the risk of unit failure.

Valve

State of valve

Valve A

Open

Valve B

Open

Valve C

Open

Valve D

Open

Liquid line stop valve

Close

Gas line stop valve

Close

High pressure/low pressure gas
line stop valve

Close

Summary of Contents for VRV IV RWEYQ-T9

Page 1: ...lation and operation manual VRV IV water cooled system air conditioner English Installation and operation manual VRV IV water cooled system air conditioner RWEYQ8T9Y1B RWEYQ10T9Y1B RWEYQ12T9Y1B RWEYQ1...

Page 2: ...8 19 20 21 22 23 24 25 Directivelor cu amendamentele respective Direktive z vsemi spremembami Direktiivid koos muudatustega Direktyvose su papildymais Direkt v s un to papildin jumos Smernice v platno...

Page 3: ...S vastaava kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplot...

Page 4: ...s not spin 13 8 2 15 Symptom The display shows 88 13 8 2 16 Symptom The compressor in the outdoor unit does not stop after a short heating operation 13 8 2 17 Symptom The inside of an outdoor unit is...

Page 5: ...r reference guide Preparation of the installation reference data Detailed step by step instructions and background information for basic and advanced usage Format Digital files on http www daikineurop...

Page 6: ...carrying wires are tautened before the earth wire is in case the power supply is pulled loose from the stress relief CAUTION Do NOT perform the test operation while working on the indoor units When pe...

Page 7: ...ation CAUTION NEVER touch the internal parts of the controller Do NOT remove the front panel Some parts inside are dangerous to touch and appliance problems may happen For checking and adjusting the i...

Page 8: ...ices ventilate the room and contact the dealer where you purchased the unit Do not use the system until a service person confirms that the portion where the refrigerant leaks is repaired 4 About the s...

Page 9: ...ch 6 hours before operation 6 2 2 About cooling heating fan only and automatic operation Changeover cannot be made with a user interface whose display shows change over under centralised control refer...

Page 10: ...humidity in your room with minimal temperature decrease minimal room cooling The micro computer automatically determines temperature and fan speed cannot be set by the user interface The system does...

Page 11: ...ing for damage If damaged the unit may fall and result in injury NOTICE Do NOT wipe the controller operation panel with benzine thinner chemical dust cloth etc The panel may get discoloured or the coa...

Page 12: ...unit manual Malfunction Measure The system operates but cooling or heating is insufficient Check if air inlet or outlet of outdoor or indoor unit is not blocked by obstacles Remove any obstacles and m...

Page 13: ...stop Operation automatically restarts when the noise ceases 8 2 9 Symptom Noise of air conditioners Indoor unit A zeen sound is heard immediately after the power supply is turned on The electronic ex...

Page 14: ...b Installation manual and operation manual c Additional refrigerant charge label d Installation information sticker e Fluorinated greenhouse gases label f Multilingual fluorinated greenhouse gases la...

Page 15: ...ratures from 21 C DB to 32 C DB or 14 C WB to 25 C WB The ambient temperature around the unit should be above 0 C DB and below 40 C DB Relative humidity around the unit should be below 80 The water te...

Page 16: ...l the water piping and field wiring front plate B has to be removed 13 2 2 To open the electrical component box of the outdoor unit NOTICE Do NOT apply excessive force when opening the electronic comp...

Page 17: ...ery Determine the proper size using the following tables and reference figure only for indication In case of heat pump system A B B B C D F G E x y b a 3 1 2 4 5 1 2 VRV DX indoor unit 3 Branch select...

Page 18: ...ed on the total capacity of the connected indoor units only in case RA DX indoor units are connected Total capacity index of connected indoor units Piping outer diameter size mm Gas pipe Liquid pipe 2...

Page 19: ...ll the following restriction conditions A B C a c b A B C a To indoor units b Outdoor unit multi connecting piping kit first branch c Outdoor unit multi connecting piping kit second branch 14 2 Prepar...

Page 20: ...on the piping between this shut off valve and the outdoor unit for cleaning by chemicals For cleaning and water draining of the outdoor unit long period of non use or during non use in winter install...

Page 21: ...the design flow rate calculated by the hydronic engineer when designing the building system Correct valve selection is done when following conditions are met B C AND E A D For further selection requir...

Page 22: ...ay enter the machine 14 3 6 Using the stop valve and service port To handle the stop valve Take the following guidelines into account Make sure to keep the appropriate stop valves open during operatio...

Page 23: ...nect the vacuuming recovery unit through a manifold to the service port of all stop valves p p R410A N2 b c e a f g h d A C 1 D B a Pressure reducing valve b Nitrogen c Weighing scales d Refrigerant R...

Page 24: ...ant piping for example water may have entered the piping first carry out the vacuum drying procedure below until all moisture has been removed All piping inside the unit has been factory tested for le...

Page 25: ...for 1 hour the system may contain too much moisture In that case break the vacuum by pressurising with nitrogen gas to a gauge pressure of 0 05 MPa 0 5 bar and repeat steps 1 to 3 until all moisture h...

Page 26: ...additional 0 5 kg of refrigerant per outdoor unit In case of heat recovery system Formula R X1 22 2 0 37 X2 19 1 0 26 X3 15 9 0 18 X4 12 7 0 12 X5 9 5 0 059 X6 6 4 0 022 1 04 A C R Additional refriger...

Page 27: ...ks to each outdoor unit NOTICE The refrigerant charging port is connected to the piping inside the unit The unit s internal piping is already factory charged with refrigerant so be careful when connec...

Page 28: ...flow rate is correct If not stop the pump immediately and carry out troubleshooting 14 6 4 To insulate the water piping The outdoor water piping MUST be insulated to prevent condensation during heatin...

Page 29: ...g In case of heat recovery system B i a b f c f e g d c h j j i a Field power supply with earth leakage protector b Main switch c Earth connection d Outdoor unit e Indoor unit f User interface g BS un...

Page 30: ...es using finishing tape as shown in figure below b a f c d f e f a Liquid pipe b Gas pipe c Finishing tape d High pressure low pressure gas pipe e Transmission wiring F1 F2 f Insulator 15 6 To route a...

Page 31: ...e closed valve Select a flow switch contact of at least 15 V DC 1 mA Connect the flow switch to X2M terminals 5 and 6 In case of a multi outdoor unit system install one or more flow switches depending...

Page 32: ...ng the current field setting value is possible In general normal operation can be resumed without special intervention after changing field settings Some field settings are used for special operation...

Page 33: ...atus of the unit What How Changing and accessing the setting in mode 1 Once mode 1 is selected push BS1 one time you can select the wanted setting It is done by pushing BS2 Accessing the selected sett...

Page 34: ...m 3 Each unit has a pump valve pump is OFF when slave unit does not operate Minimum water flow rate limit control To change the minimum water flow rate limit of the variable flow system change the set...

Page 35: ...tion Check that the unit is properly installed to avoid abnormal noises and vibrations when starting up the unit Field wiring Be sure that the field wiring has been carried out according to the instru...

Page 36: ...s 17 4 To perform a test run 1 Close all front panels in order to not let it be the cause of misjudgement except the electrical component box inspection opening service cover 2 Make sure all field set...

Page 37: ...site publicly accessible The full set of latest technical data is available on the Daikin Business Portal authentication required 19 1 Service space Outdoor unit Make sure the space around the unit is...

Page 38: ...pressor Double tube heat exchanger Liquid receiver Thermistor 20 Disposal NOTICE Do NOT try to dismantle the system yourself dismantling of the system treatment of the refrigerant oil and other parts...

Page 39: ......

Page 40: ...4P452190 1D 2020 10 Copyright 2017 Daikin 4P452190 1 D 0000000 Verantwortung f r Energie und Umwelt...

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