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UK.PPC150

-

300(SL)/R32

 

 

November 

2022

—Version 2.1

 

Domestic hot water tank for Daikin Altherma Monobloc (R32)

 

 

 

3.3

 

Preparing water piping

 

3.3.1

 

Water circuit requirements

 

NOTICE

 

In case of plastic pipes, make sure the are fully oxygen diffusion 
tight according to DIN 4726. The diffusion of oxygen into the piping 
can lead to excessive corrosion.

 

NOTICE

 

In case of plastic pipes, make sure the are fully oxygen diffusion 
tight according to DIN 4726. The diffusion of oxygen into the piping 
can lead to excessive corrosion.

 

• 

Connecting piping—Legislation.

 Making all piping connections in accordance 

with the applicable legislation and the instructions in the 

installation

” 

chapter, respecting the water inlet and outlet.

 

• 

Connecting piping—Force.

 Do NOT use excessive force when connecting the 

piping. Deformation of the piping can cause malfunctioning of the unit.

 

• 

Connecting piping—Tools.

 Only use appropriate tooling to handle brass, 

which is a soft material. If NOT, pipes will get damaged.

 

• 

Connecting piping—Air, moisture, dust. 

If air, moisture or dust gets into the 

circuit, problems may occur. To prevent this:

 

• 

Only use clean pipes.

 

• 

Hold the pipe end downwards when removing burrs.

 

• 

Cover the pipe end when inserting it through a wall, to prevent dust 
and/or particles entering the pipe.

 

• 

Use a decent thread sealant to seal connections.

 

• 

Glycol. 

We recommend using anti freeze valves instead of glycol. For those 

projects where antifreeze valves cannot be installed in the system, Propylene 
glycol can be used.  Note that inhibitor should always be added to the circuit. 

 

• 

Field supply components—Water pressure and temperature. 

Check that all 

components in the field piping can withstand the water pressure and water 
temperature.

 

• 

Drainage—Low points. 

Provide drain taps at all low points of the system in 

order to allow complete drainage of the water circuit.

 

• 

Non

-

brass metallic piping. 

When using non

-

brass metallic piping, insulate the 

brass and non

-

brass properly, so that they do NOT make contact with each 

other. This is to prevent galvanic corrosion.

 

• 

Domestic hot water tank—Capacity. 

To avoid stagnation of water, it is 

important that the storage capacity of the domestic hot water tanks meets 
the daily consumption of domestic hot water.

 

• 

Domestic hot water tank—After installation. 

Immediately after installation, 

the domestic hot water tank must be flushed with fresh water. This 
procedure must be repeated at least once a day the first 5 consecutive days 
after installation.

 

• 

Domestic hot water tank—Standstills. 

In cases where during longer periods 

of time there is no consumption of hot water, the equipment MUST be 
flushed with fresh water before usage.

 

• 

Domestic hot water tank—Pressure relief valve. 

A pressure relief valve (part 

of the inlet control group) with an opening pressure of 6 bar prevents 
excessive water pressure in the water circuit.

 

• 

Domestic hot water tank—Temperature and pressure relief valve. 

The 

temperature and pressure relief valve prevents excessive water temperature 

WARNING

 

• 

All wiring MUST be performed by an authorised electrician and 
MUST comply with the applicable legislation.

 

• 

Make electrical connections to the fixed wiring

 

• 

All components procured on

-

site and all electrical construction 

MUST  comply with the applicable legislation

 

3.4

 

Preparing electrical wiring

 

3.4.1

 

About preparing electrical wiring

 

WARNING

 

• 

All wiring MUST be performed by an authorised electrician and 
MUST comply with the applicable legislation.

 

• 

Make electrical connections to the fixed wiring.

 

• 

All components procured on

-

site and all electrical construction 

MUST comply with the applicable legislation.

 

WARNING

 

ALWAYS use multicore cable for power supply cables.

 

3.4.2

 

Safety device requirements

 

The immersion heater in the domestic hot water tank is equipped with a 
thermal protector (Set at 95°C).

 

WARNING

 

The switch box lid must only be opened by a licensed electrician. 
Switch off the power supply before opening the switch box lid.

 

NOTICE

 

Do NOT install heaters without thermal cut

-

outs.

 

To reset the thermal protector: first check possible reasons for the thermal cut

-

out button being released and when solved press the button located on the 
thermal protector.

 

The power supply must be protected with the required safety devices, i.e. a 
main switch, a slow blow fuse on each phase and an earth leakage protector in 
accordance with the applicable legislation.

 

Selection and sizing of the wiring should be done in accordance with the 
applicable legislation based on the information mentioned in the table below.

 

Make sure that a separate power supply circuit is provided for this unit and that 
all electrical work is carried out by a qualified personnel according to local laws 
and regulations and this manual. An insufficient power supply capacity or 
improper electrical construction may lead to electric shocks or fire.

 

Fuse

 

Minimum circuit 

ampacity

 

Recommended 

fuses

 

Power supply

 

Field supply

 

13A

 

16A

 

1~ 50Hz 220

-

240 

V

 

4

 

Installation

 

4.1

 

Overview: Installation

 

This chapter describes what you have to do and know on

-

site to install the 

systems.

 

Summary of Contents for UK.PPC150SL/R32

Page 1: ...Altherma R32 Monobloc Systems Installation Manual UK PPC150SL R32 UK PPC150 R32 UK PPC180SL R32 UK PPC180 R32 UK PPC210 R32 UK PPC250 R32 UK PPC300 R32 English Installation Manual Domestic hot water...

Page 2: ...that nobody especially children can play with them Possible risk suffocation DANGER RISK OF BURNING Do NOT touch the refrigerant piping water piping or internal parts during and immediate after operat...

Page 3: ...rical DANGER RISK OF ELECTROCUTION Turn OFF all power supply before removing the switch box cover connecting electrical wiring or touching electrical parts Disconnect the power supply for more than 1...

Page 4: ...5 consecutive days after installation Domestic hot water tank Standstills In cases where during longer periods of time there is no consumption of hot water the equipment MUST be flushed with fresh wa...

Page 5: ...mponents The discharge pipe away from the tundish must terminate in a safe visible position without forming any risk to persons in the vicinity WARNING Do NOT install any valves between the domestic h...

Page 6: ...must be installed by a qualified electrician The fuse rating should be sized correctly to suite the heater s duty and isolators must be double pole to BS 3456 Correct cable sizing must be carried out...

Page 7: ...4 5 5 Parts List 4 5 6 Plan View and Dimensions Allow 300mm space in front for servicing immersion heater...

Page 8: ...the factory the pre plumbed cylinder will be supplied with the vessel as a hydraulic separator In order to change the vessel to function only as a volumiser use the following configuration NOTICE On B...

Page 9: ...d protection devices are installed according to this document and have not been bypassed There are NO loose connections or damaged electrical components in the switch box The immersion heater circuit...

Page 10: ...tic cover of the pressure reducing valve 2 Extract the cartridge with the aid of long nosed pliers to grip the heat of the set screw 3 Remove the strainer element 4 Clean the strainer element and cart...

Page 11: ...device such as a timer or connected to a circuit that is regularly turned ON and OFF by the utility 10 3 Solving problems based on symptoms 10 3 1 Symptom No water flow from hot taps Possible causes C...

Page 12: ...the Dixell control panel We recommend the setpoint to be 37o C however it could be changed based on your requirements e g if using low temperature heat emitters If there is no possibility for water ci...

Page 13: ...UK PPC150 300 SL R32 November 2022 Version 2 1 Domestic hot water tank for Daikin Altherma Monobloc R32 12 Technical data 12 1 Components Domestic hot water tank 12 2 Exploded Diagram...

Page 14: ...eight kg 46 56 59 71 86 Material inside cylinder Stainless steel 2304 Water inlet H E mm 28 Piping connections diameter Water outlet H E mm 28 Cold water in mm 22 Hot water out mm 22 Domestic hot wate...

Page 15: ...and applicable for a certain product or domain Service company Qualified company which can perform or coordinate the require service to the product Accessories Labels manuals information sheets and eq...

Page 16: ...Appendix Wiring Connections Factory Fitted Wiring Wiring when using Madoka BRC1HHD Controller...

Page 17: ...Third Party Thermostat 1 Zone Wiring when using Third Party Thermostat 2 Zones Third party controller must be volt free and TPI disabled Cable must be sized for 230V Third party controller must be vol...

Page 18: ...and Service Record Log Book CUSTOMER DETAILS NAME ADDRESS TEL No IMPORTANT 1 Please keep the Log Book in a safe place for future reference 2 This Log Book is to be completed in full by the competent p...

Page 19: ...VALVE AND EXPANSION VALVE FITTED AND DISCHARGE TESTED YES NO IS PRIMARY ENERGY SOURCE CUT OUT FITTED NORMALLY 2 PORT VALVE YES NO WHAT IS THE PRESSURE REDUCING VALVE SETTING IF FITTED YES NO WHERE IS...

Page 20: ...ENTS SIGNATURE SERVICE 2 DATE ENGINEER NAME COMPANY NAME TEL No COMMENTS SIGNATURE SERVICE 3 DATE ENGINEER NAME COMPANY NAME TEL No COMMENTS SIGNATURE SERVICE 4 DATE ENGINEER NAME COMPANY NAME TEL No...

Page 21: ...UK PPC150 300 SL R32 November 2022 Version 2 1 Domestic hot water tank for Daikin Altherma Monobloc R32...

Page 22: ...Daikin UK 1 The Heights Brooklands Weybridge Surrey KT13 0NY...

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