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Installation manual

9

Procedure for leak test

Leak test must satisfy EN378-2.

1

Evacuate the pipes and check vacuum

(1)

. (No pressure increase

for 1 minute.)

2

Break the vacuum with a minimum of 2 bar of nitrogen. (Never
pressurize more than 4.0 MPa.)

3

Conduct leak test by applying soap water, etc. to the connecting
part of the pipes.

4

Discharge nitrogen.

5

Evacuate and check vacuum again

(1)

.

6

If the vacuum gauge no longer rises, the stop valves can be
opened.

C

HARGING

 

REFRIGERANT

Important information regarding the refrigerant used

This product contains fluorinated gases covered by the Kyoto
Protocol. Do not vent gases into the atmosphere.

Refrigerant type:

R410A

GWP

(1)

 value:

1975

(1)

 GWP = global warming potential

Please fill in with indelible ink,

 the factory refrigerant charge of the product,

 the additional refrigerant amount charged in the field and

+

➁ 

the total refrigerant charge

on the fluorinated greenhouse gases label supplied with the product.

The filled out label must be adhered on the inside of the product and
in the proximity of the product charging port (e.g. on the inside of the
service cover).

Precaution for servicing

This unit requires additional charging of refrigerant according to the
length of pipe connected at the site. Charge the refrigerant to the
liquid pipe in its liquid state through the service port of the liquid stop
valve. Since R410A is a mixed refrigerant, its composition changes if
charged in a state of gas and normal system operation would no
longer be assured.

On this model it is not necessary to charge additionally if the piping
length 

30 m.

Additional charging of refrigerant

The additional charging amounts relate to the refrigerant piping
length as in 

"Maximum total one-way piping length"

 of the table

in paragraph 

"Allowable pipe length and height difference" on

page 6

. (E.g. twin: L1+L2+L3).

Over 30 m, please add refrigerant quantity according to following
table.

For future servicing, mark with a circle the selected amount on the
tables below

For pair system

Table 1: 

Additional charging of refrigerant <unit: kg>

(1) Use a 2-stage vacuum pump with a non return valve which 

can evacuate to –100.7 kPa (5 Torr, –755 mm Hg).
Evacuate the system from the liquid and gas pipes by using 
a vacuum pump for more than 2 hours and bring the system 
to –100.7 kPa. After keeping the system under that condition 
for more than one hour, check if the vacuum gauge rises or 
not. If it rises, the system may either contain moisture inside 
or have leaks.

Following should be executed if there is a possibility of
moisture remaining in the pipe (if piping work is carried out
during the raining season or over a long period of time,
rainwater may enter the pipe during work).
After evacuating the system for 2 hours, pressurize the
system to 0.05 MPa (vacuum break) with nitrogen gas and
evacuate the system again using the vacuum pump for
1 hour to –100.7 kPa (vacuum drying). If the system
cannot be evacuated to –100.7 kPa within 2 hours, repeat
the operation of vacuum break and vacuum drying. Then
after leaving the system in vacuum for 1 hour, confirm that
the vacuum gauge does not rise.

After air purging with a vacuum pump it may happen that
the refrigerant pressure does not rise, not even if the stop
valve is opened. Reason for this phenomenon is the closed
state of for instance the expansion valve in the outdoor unit
circuit, but this is not a problem for running the unit.

NOTE

National implementation of EU regulation on certain
fluorinated greenhouse gases may require to provide
the appropriate official national language on the unit.
Therefore, an additional multilingual fluorinated
greenhouse gases label is supplied with the unit.

Sticking instructions are illustrated on the backside of
that label.

When performing service on the unit requiring the
refrigerant system to be opened, refrigerant must be
evacuated according to local regulations.

Standard liquid pipe size

Connected piping length is between

Model

30~40 m

40~50 m

RZQSG71

RZQS71

RZQS100~140

0.5

1.0

3

5

6

2

1

4

1

factory refrigerant charge 
of the product:
see unit name plate

2

additional refrigerant 
amount charged in the 
field

3

total refrigerant charge

4

Contains fluorinated 
gases covered by the 
Kyoto Protocol

5

outdoor unit

6

refrigerant cylinder and 
manifold for charging

Summary of Contents for RZQSG71L3V1B

Page 1: ...INSTALLATION MANUAL RZQSG71L3V1B RZQS71D7V1B RZQS71D2V1B RZQS100D7V1B RZQS125D7V1B RZQS140D7V1B Split System air conditioners...

Page 2: ...6 6 8 3 3 1 3 2 4 5 A B A E B C D H H1 L1 H1 H2 L3 L1 L2 H1 H2 L4 L1 L3 L2 H1 H2 L7 L1 L6 L5 L4 L3 L2 A A B2 B2 B2 C C D1 D1 D1 D2 D2 D2 D2 D2 E E H H L1 L1 L1 L2 L2 L2 A A B1 B1 B1 B1 B1 B1 B2 B2 B2...

Page 3: ...omo se establece en A y es valorado positivamente por B de acuerdo con el Certi cado C 06 Nota delineato nel A e giudicato positivamente da B secondo il Certi cato C 07 A B C 08 Nota tal como estabele...

Page 4: ...al como estabelecido em A e com o parecer positivo de B de acordo com o Certi cado C 09 A B C 10 Bem rk som anf rt i A og positivt vurderet af B i henhold til Certi kat C 11 Information enligt A och g...

Page 5: ...pment Make certain that all electrical work is carried out by quali ed personnel according to the local laws and regulations and this installation manual using a separate circuit Insuf cient capacity...

Page 6: ...ine vapour is present This appliance is intended to be used by expert or trained users in shops in light industry and on farms or for commercial use by lay persons Sound level is less than 70 dB A Pro...

Page 7: ...to rise of high pressure When a strong wind blows continuously on the face of the unit the fan can start rotating very fast until it breaks Refer to the gures for installation of this unit in a place...

Page 8: ...piping using a drain socket optional Make sure the drain works properly INSTALLATION SERVICING SPACE The numerical gures used in here represent the dimensions for the 71 100 125 140 class models Figur...

Page 9: ...L4 L7 for double twin These pipe sizes must have the same size as the connected indoor units pipe sizes Branch see marking on gures 3 4 and 5 Selection of branch pipe L A L H 0 L 1 2H 150 250 1 2H L...

Page 10: ...or vertically Length of branch pipe to the indoor unit should be as short as possible Try to keep lengths of both branch pipes to the indoor unit equal REFRIGERANT PIPING Field pipes can be installed...

Page 11: ...now closed Cautions for handling the valve cover The valve cover is sealed where indicated by the arrow Refer to the gure Take care not to damage it After operating the valve be sure to tighten the v...

Page 12: ...easing nitrogen into the piping will create large quantities of oxidised lm on the inside of the pipes adversely affecting valves and compressors in the refrigerating system and preventing normal oper...

Page 13: ...frigerant unit kg 1 Use a 2 stage vacuum pump with a non return valve which can evacuate to 100 7 kPa 5 Torr 755 mm Hg Evacuate the system from the liquid and gas pipes by using a vacuum pump for more...

Page 14: ...t a malfunction After nishing the pumping down operation make sure to have removed the insulation sheet that was placed in the switch box as a protective measure like in chapter Preliminary measures o...

Page 15: ...Secure the ground wire to the stop valve attachment plate one more time along with the electric wiring and the inter unit wiring Lay the electrical wiring so that the front cover does not rise up whe...

Page 16: ...2 Cut out section 3 Cup washer RZQSG71 RZQS71 RZQS100 RZQS125 RZQS140 Minimum circuit amps MCA a a Stated values are maximum values see electrical data of combination with indoor units for exact value...

Page 17: ...panel with infra red receiver rst 5 In case the panels of indoor units are not yet installed to the indoor units make sure to shut off the power supply after nishing the complete test run 6 A complete...

Page 18: ...4T Thermistor coil R5T Thermistor coil middle R6T Thermistor liquid R10T Thermistor n RC Signal receiver circuit S1NPH Pressure sensor high S1PH Pressure switch high TC Signal transmission circuit V1R...

Page 19: ......

Page 20: ...4P342104 1 Copyright 2013 Daikin...

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