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4 Installation

Installation manual

10

RZASG71~Y1

Sky Air Advance-series

4P485928-1 – 2017.04

NOTICE

Do not block the air vents. This could affect air circulation
inside the unit.

WARNING

Provide adequate measures to prevent that the unit can be
used  as  a  shelter  by  small  animals.  Small  animals  that
make contact with electrical parts can cause malfunctions,
smoke or fire.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

4.3

Checking the refrigerant piping

4.3.1

Checking refrigerant piping: Setup

a

c

f

c

f

b

d

e h

g

i

a

b

A

B

d

e

R32

R32

A

Setup in case of pair

B

Setup in case of twin

a

Pressure gauge

b

Nitrogen

c

Refrigerant

d

Weighing machine

e

Vacuum pump

f

Stop valve

g

Main piping

h

Refrigerant branch kit

i

Branch piping

4.3.2

To check for leaks

NOTICE

Do NOT exceed the unit's maximum working pressure (see
"PS High" on the unit name plate).

NOTICE

Make  sure  to  use  a  recommended  bubble  test  solution
from  your  wholesaler.  Do  not  use  soap  water,  which  may
cause cracking of flare nuts (soap water may contain salt,
which  absorbs  moisture  that  will  freeze  when  the  piping
gets  cold),  and/or  lead  to  corrosion  of  flared  joints  (soap
water  may  contain  ammonia  which  causes  a  corrosive
effect between the brass flare nut and the copper flare).

1

Charge the system with nitrogen gas up to a gauge pressure of
at  least  200  kPa  (2  bar).  It  is  recommended  to  pressurize  to
3000 kPa (30 bar) in order to detect small leaks.

2

Check  for  leaks  by  applying  the  bubble  test  solution  to  all
connections.

3

Discharge all nitrogen gas.

4.3.3

To perform vacuum drying

NOTICE

▪ Connect  the  vacuum  pump  to 

both

  the  service  port  of

the  gas  stop  valve  and  the  service  port  of  the  liquid
stop valve to increase efficiency.

▪ Make sure that the gas stop valve and liquid stop valve

are  firmly  closed  before  performing  the  leak  test  or
vacuum drying.

1

Vacuum the system until the pressure on the manifold indicates
−0.1 MPa (−1 bar).

2

Leave as is for 4-5 minutes and check the pressure:

If the pressure…

Then…

Does not change

There is no moisture in the
system. This procedure is
finished.

Increases

There is moisture in the
system. Go to the next step.

3

Evacuate  for  at  least  2  hours  to  a  pressure  on  the  manifold  of
−0.1 MPa (−1 bar).

4

After  turning  OFF  the  pump,  check  the  pressure  for  at  least
1 hour.

5

If you do NOT reach the target vacuum or cannot maintain the
vacuum for 1 hour, do the following:

▪ Check for leaks again.
▪ Perform vacuum drying again.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

4.4

Charging refrigerant

4.4.1

About charging refrigerant

The  outdoor  unit  is  factory  charged  with  refrigerant,  but  in  some
cases the following might be necessary:

What

When

Charging additional refrigerant

When the total liquid piping
length is more than specified
(see later).

Completely recharging refrigerant

Example: 

▪ When relocating the system.

▪ After a leak.

Summary of Contents for RZASG71M2V1B

Page 1: ...Installation manual Sky Air Advance series English Installation manual Sky Air Advance series RZASG71M2V1B RZASG100M7V1B RZASG125M7V1B RZASG140M7V1B RZASG100M7Y1B RZASG125M7Y1B RZASG140M7Y1B...

Page 2: ...A B C 250 300 1000 A B C E 250 300 1000 1000 500 D 1000 D E 1000 1000 500 B D HD HU 300 1000 HD HU 250 1500 HU HD HU 300 1500 B D E HB HD HB HU 300 1000 1000 500 HU HB HU 300 1250 1000 500 HB HU HB H...

Page 3: ...difi es Richtlijnen zoals geamendeerd Directivas seg n lo enmendado Direttive come da modifica Directivas conforme altera o em 10 11 12 13 14 15 16 17 Direktiver med senere ndringer Direktiv med f ret...

Page 4: ...astaava kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplota T...

Page 5: ...ltera o em 10 11 12 13 14 15 16 17 Direktiver med senere ndringer Direktiv med f retagna ndringar Direktiver med foretatte endringer Direktiivej sellaisina kuin ne ovat muutettuina v platn m zn n Smje...

Page 6: ...PS vastaava kyll stysl mp tila M C Kylm aine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maxim ln p pustn tlak PS K bar Minim ln maxim ln p pustn teplo...

Page 7: ...To check the insulation resistance of the compressor 15 5 Commissioning 15 5 1 Checklist before commissioning 15 5 2 To perform a test run 16 5 3 Error codes when performing a test run 17 6 Disposal...

Page 8: ...mm 150 6 2 0 350 3 4 5 3 5 5 4 M12 a a Make sure not to cover the drain holes of the bottom plate of the unit INFORMATION The recommended height of the upper protruding part of the bolts is 20 mm 20 N...

Page 9: ...ce cover a with screw b Remove the piping intake plate c with screw d c a b d 2 Choose a piping route a b c or d a b c d 3 If you have chosen the downwards piping route Drill a 4 and remove the knocko...

Page 10: ...at least 200 kPa 2 bar It is recommended to pressurize to 3000 kPa 30 bar in order to detect small leaks 2 Check for leaks by applying the bubble test solution to all connections 3 Discharge all nitr...

Page 11: ...ying or recharging activate field setting vacuum mode After finishing vacuum drying or recharging deactivate field setting vacuum mode WARNING Some sections of the refrigerant circuit may be isolated...

Page 12: ...140 b Only for RZASG100 125 2 Determine the additional refrigerant amount R R1 R2 Examples Layout Additional refrigerant amount R L2 7 m 6 4 mm L3 5 m 6 4 mm L1 35 m 9 5 mm RZASG100 Case Twin standard...

Page 13: ...deactivate the vacuum mode field setting on page 12 2 Connect the refrigerant cylinder to the service port of the liquid stop valve 3 Open the liquid stop valve 4 Charge the complete refrigerant amou...

Page 14: ...connect the electrical wiring on the outdoor unit NOTICE Follow the wiring diagram delivered with the unit located at the inside of the service cover Make sure the electrical wiring does NOT obstruct...

Page 15: ...nsulation resistance of the compressor NOTICE If after installation refrigerant accumulates in the compressor the insulation resistance over the poles can drop but if it is at least 1 M then the unit...

Page 16: ...lit For any other action it needs to be lit first The backlight is lit for 30 seconds when you press a button 1 Perform introductory steps Action 1 Open the liquid stop valve A and gas stop valve B b...

Page 17: ...f the three electrical wires L4 The air inlet or air outlet is blocked U0 The stop valves are closed U2 There is a voltage imbalance There is a missing phase in case of three phase power supply units...

Page 18: ...acles walls baffle plates E Obstacle roof a b c d e Minimum service space between the unit and obstacles A B C D and E eB Maximum distance between the unit and the edge of obstacle E in the direction...

Page 19: ...for See note See note Outdoor Outdoor Indoor Indoor Upper Upper Lower Lower Fan Fan ON ON OFF OFF 2 Layout English Translation Layout Layout Front Front Back Back Position of compressor terminal Posi...

Page 20: ...Earth leakage circuit breaker 30 mA Q1E Overload protection R1 R8 A1P Y1 only Resistor R1T Thermistor air R2T Thermistor discharge R3T Thermistor suction R4T Thermistor heat exchanger R5T Thermistor...

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Page 24: ...4P485928 1 2017 04 Copyright 2017 Daikin 4P485928 1 0000000Y...

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