Daikin RZAG100M7Y1B Installation Manual Download Page 8

4 Installation

Installation manual

8

RZAG71~Y1

Sky Air Alpha-series

4P485927-1 – 2017.04

NOTICE

Do not block the air vents. This could affect air circulation
inside the unit.

WARNING

Provide adequate measures to prevent that the unit can be
used  as  a  shelter  by  small  animals.  Small  animals  that
make contact with electrical parts can cause malfunctions,
smoke or fire.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

4.3

Checking the refrigerant piping

4.3.1

Checking refrigerant piping: Setup

a

c

f

c

f

b

d

e h

g

i

a

b

A

B

d

e

R32

R32

A

Setup in case of pair

B

Setup in case of twin

a

Pressure gauge

b

Nitrogen

c

Refrigerant

d

Weighing machine

e

Vacuum pump

f

Stop valve

g

Main piping

h

Refrigerant branch kit

i

Branch piping

4.3.2

To check for leaks

NOTICE

Do NOT exceed the unit's maximum working pressure (see
"PS High" on the unit name plate).

NOTICE

Make  sure  to  use  a  recommended  bubble  test  solution
from  your  wholesaler.  Do  not  use  soap  water,  which  may
cause cracking of flare nuts (soap water may contain salt,
which  absorbs  moisture  that  will  freeze  when  the  piping
gets  cold),  and/or  lead  to  corrosion  of  flared  joints  (soap
water  may  contain  ammonia  which  causes  a  corrosive
effect between the brass flare nut and the copper flare).

1

Charge the system with nitrogen gas up to a gauge pressure of
at  least  200  kPa  (2  bar).  It  is  recommended  to  pressurize  to
3000 kPa (30 bar) in order to detect small leaks.

2

Check  for  leaks  by  applying  the  bubble  test  solution  to  all
connections.

3

Discharge all nitrogen gas.

4.3.3

To perform vacuum drying

NOTICE

▪ Connect  the  vacuum  pump  to 

both

  the  service  port  of

the  gas  stop  valve  and  the  service  port  of  the  liquid
stop valve to increase efficiency.

▪ Make sure that the gas stop valve and liquid stop valve

are  firmly  closed  before  performing  the  leak  test  or
vacuum drying.

1

Vacuum the system until the pressure on the manifold indicates
−0.1 MPa (−1 bar).

2

Leave as is for 4-5 minutes and check the pressure:

If the pressure…

Then…

Does not change

There is no moisture in the
system. This procedure is
finished.

Increases

There is moisture in the
system. Go to the next step.

3

Evacuate  for  at  least  2  hours  to  a  pressure  on  the  manifold  of
−0.1 MPa (−1 bar).

4

After  turning  OFF  the  pump,  check  the  pressure  for  at  least
1 hour.

5

If you do NOT reach the target vacuum or cannot maintain the
vacuum for 1 hour, do the following:

▪ Check for leaks again.
▪ Perform vacuum drying again.

NOTICE

Make  sure  to  open  the  stop  valves  after  installing  the
refrigerant  piping  and  performing  vacuum  drying.  Running
the  system  with  the  stop  valves  closed  may  break  the
compressor.

4.4

Charging refrigerant

4.4.1

About charging refrigerant

The  outdoor  unit  is  factory  charged  with  refrigerant,  but  in  some
cases the following might be necessary:

What

When

Charging additional refrigerant

When the total liquid piping
length is more than specified
(see later).

Completely recharging refrigerant

Example: 

▪ When relocating the system.

▪ After a leak.

Summary of Contents for RZAG100M7Y1B

Page 1: ...Installation manual Sky Air Alpha series English Installation manual Sky Air Alpha series RZAG71M7V1B RZAG100M7V1B RZAG125M7V1B RZAG140M7V1B RZAG71M7Y1B RZAG100M7Y1B RZAG125M7Y1B RZAG140M7Y1B ...

Page 2: ...0 1000 1000 500 HD HU HU a b 100 100 c d e eB eD A B C D E HB HD A B C 200 300 1000 A B C E 200 300 1000 1000 500 D 1000 D E 1000 1000 500 B D HD HU 300 1000 HD HU 250 1500 HU HD HU 300 1500 B D E HB HD HB HU 300 1000 1000 500 HU HB HU 300 1250 1000 500 HB HU HB HD HD HU 250 1500 1000 500 HU HD HU 300 1500 1000 500 HD HU 1 b mm HB HU b 250 HU HB HU b 300 HB HU HB HU 1000 200 2000 100 3000 600 1500...

Page 3: ...ão em Директив со всеми поправками 10 11 12 13 14 15 16 17 Direktiver med senere ændringer Direktiv med företagna ändringar Direktiver med foretatte endringer Direktiivejä sellaisina kuin ne ovat muutettuina v platném znění Smjernice kako je izmijenjeno irányelv ek és módosításaik rendelkezéseit z późniejszymi poprawkami 18 19 20 21 22 23 24 25 Directivelor cu amendamentele respective Direktive z ...

Page 4: ...n suurin sallittu lämpötila TS TSmin Alhaisin matalapainepuolen lämpötila L C TSmax Suurinta sallittua painetta PS vastaava kyllästyslämpötila M C Kylmäaine N Varmuuspainelaitteen asetus P bar Valmistusnumero ja valmistusvuosi katso mallin nimikilpi Maximální přípustný tlak PS K bar Minimální maximální přípustná teplota TS TSmin Minimální teplota na nízkotlaké straně L C TSmax Saturovaná teplota o...

Page 5: ...ation 13 4 6 2 To check the insulation resistance of the compressor 14 5 Commissioning 14 5 1 Checklist before commissioning 14 5 2 To perform a test run 14 5 3 Error codes when performing a test run 15 6 Disposal 15 7 Technical data 16 7 1 Overview Technical data 16 7 2 Service space Outdoor unit 16 7 3 Piping diagram Outdoor unit 17 7 4 Wiring diagram Outdoor unit 17 1 About the documentation 1 ...

Page 6: ...m 150 6 2 0 350 3 4 5 3 5 5 4 M12 a a Make sure not to cover the drain holes of the bottom plate of the unit INFORMATION The recommended height of the upper protruding part of the bolts is 20 mm 20 NOTICE Fix the outdoor unit to the foundation bolts using nuts with resin washers a If the coating on the fastening area is stripped off the nuts rust easily a 4 1 2 To install the outdoor unit 4 M12 4 ...

Page 7: ...e cover a with screw b Remove the piping intake plate c with screw d c a b d 2 Choose a piping route a b c or d a b c d 3 If you have chosen the downwards piping route Drill a 4 and remove the knockout hole b Cut out the slits c with a metal saw c c b a 4 Ø6 mm 4 Do the following Connect the liquid pipe a to the liquid stop valve Connect the gas pipe b to the gas stop valve a b 5 Do the following ...

Page 8: ...at least 200 kPa 2 bar It is recommended to pressurize to 3000 kPa 30 bar in order to detect small leaks 2 Check for leaks by applying the bubble test solution to all connections 3 Discharge all nitrogen gas 4 3 3 To perform vacuum drying NOTICE Connect the vacuum pump to both the service port of the gas stop valve and the service port of the liquid stop valve to increase efficiency Make sure that...

Page 9: ...ing or recharging activate field setting vacuum mode After finishing vacuum drying or recharging deactivate field setting vacuum mode WARNING Some sections of the refrigerant circuit may be isolated from other sections caused by components with specific functions e g valves The refrigerant circuit therefore features additional service ports for vacuuming pressure relief or pressurizing the circuit...

Page 10: ...win triple and double twin 1 Determine G1 and G2 G1 m Total length of x liquid piping x Ø9 5 mm standard x Ø12 7 mm size up G2 m Total length of Ø6 4 mm liquid piping 2 Determine R1 and R2 If Then G1 40 m a Use the table below to determine R1 length G1 40 m a and R2 length G2 G1 40 m a and G1 G2 40 m a R1 0 0 kg Use the table below to determine R2 length G1 G2 40 m a a In case of size up Replace 4...

Page 11: ...ge 2 28 3 When 2 28 is reached press the BS3 button once 4 Change the setting to 1 by pressing the BS2 button once 5 Push the BS3 button once 6 When the display is not blinking anymore press the BS3 button again to activate vacuum mode To deactivate vacuum mode After charging or vacuuming the unit please deactivate the vacuum mode by changing the setting back to 0 Make sure to reattach the electro...

Page 12: ...A per phase RZAG71 140M7Y1B Equipment complying with EN IEC 61000 3 2 European International Technical Standard setting the limits for harmonic currents produced by equipment connected to public low voltage systems with input current 16 A per phase 4 5 2 Guidelines when connecting the electrical wiring Tightening torques Item Tightening torque N m M4 X1M 1 2 1 8 M4 earth 1 2 1 4 M5 X1M 2 0 3 0 M5 ...

Page 13: ...e Routing through the frame Choose one of the 3 possibilities a b a b a b 2 3 1 a Power supply cable b Interconnection cable Connecting to the frame When cables are routed from the unit a protection sleeve for the conduits PG insertions can be inserted at the knockout hole When you do not use a wire conduit protect the wires with vinyl tubes to prevent the edge of the knockout hole from cutting th...

Page 14: ...y earthed and the earth terminals are tightened The fuses or locally installed protection devices are installed according to this document and have not been bypassed The power supply voltage matches the voltage on the identification label of the unit There are NO loose connections or damaged electrical components in the switch box The insulation resistance of the compressor is OK There are NO dama...

Page 15: ... wiring error between power supply and outdoor unit between outdoor unit and indoor units between indoor unit and user interface The fuse on the outdoor unit PCB has blown out E3 E4 or L8 The stop valves are closed The air inlet or air outlet is blocked E7 There is a missing phase in case of three phase power supply units Note Operation will be impossible Turn OFF the power recheck the wiring and ...

Page 16: ...cles walls baffle plates E Obstacle roof a b c d e Minimum service space between the unit and obstacles A B C D and E eB Maximum distance between the unit and the edge of obstacle E in the direction of obstacle B eD Maximum distance between the unit and the edge of obstacle E in the direction of obstacle D HU Height of the unit HB HD Height of obstacles B and D 1 Seal the bottom of the installatio...

Page 17: ... for See note See note Outdoor Outdoor Indoor Indoor Upper Upper Lower Lower Fan Fan ON ON OFF OFF 2 Layout English Translation Layout Layout Front Front Back Back Position of compressor terminal Position of compressor terminal 3 Notes English Translation Notes Notes Connection X1M Indoor outdoor communication Earth wiring English Translation Field supply 1 Several wiring possibilities Protective ...

Page 18: ...Earth leakage circuit breaker 30 mA Q1E Overload protection R1 R8 A1P Y1 only Resistor R1T Thermistor air R2T Thermistor discharge R3T Thermistor suction R4T Thermistor heat exchanger R5T Thermistor heat exchanger middle R6T Thermistor liquid R7T Thermistor fin R8 A1P V1 only Resistor RC A1P Y1 only Signal receiver unit S1PH High pressure switch S1PL Low pressure switch SEG1 SEG3 7 segment display...

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Page 20: ...4P485927 1 2017 04 Copyright 2017 Daikin 4P485927 1 0000000X ...

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