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Daikin LXE10E-A4, Service Manual

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Daikin LXE10E-A4 Service Manual Download Page 20

2-7

PPC RM

CFC

CC EFH EFL

RPP

PCC1   
PCC2

C/B

BAT (9V)

MODEM 

(option)

PTCT

Dip Switch
for Emergency
Operation
(SMV adapter)

CONTROLLER
(DECOS 

3

C)

TrC (400V

→

24V,13V) 

under PTCT

[Control Box]

BAT :Back-up Battery (9V)
CC

:Magnetic Contactor, Compressor

CFC :Magnetic Contactor, Condensor Fan Motor
C/B

:Circuit Breaker

EFH :Magnetic Contactor, Evaporator Fan Motor,

High Speed

EFL :Magnetic Contactor, Evaporator Fan Motor,

Low Speed

PCC1:Phace Correction Contactor 1
PCC2:Phace Correction Contactor 2
PTCT:PTCT Board
RPP :Reverse Phace Protector
TrC

:Transformer 

[Controller]

EC1 :CPU Board
EC2 :I/O Board
EC6 :SMV Adapter Board

· Control box Inside detail

CN18

CN84

SMV Adapter Board

EC6

CN17

CN16

CN15

Fuse7

CN14

CN19

EC2

I/O Board

EC1

CPU Board

CN11

CN12

CN82 CN81

CN83

https://daikin-p.ru

Summary of Contents for LXE10E-A4

Page 1: ...TR 02 02A Marine type Container Refrigeration Unit Service Manual Malaysia International Shipping Corp Reefer container ID 20REF MNLU872000 X MNLU872250 X 40HC REF MNLU972000 X MNLU972440 X https dai...

Page 2: ...in refrigerated unit LXE10E A It covers all of the unit s functions from basics such as the names for each mode of operation how to turn on the power supply or change a setting temperature to describi...

Page 3: ...ristics table 7 4 7 8 Low pressure transducer characteristics table 7 4 7 9 Piping diagram 7 5 7 10 Pilot lamps and monitoring circuit 7 6 7 11 Fuse protection table 7 7 7 12 Schematic wiring diagram...

Page 4: ...h voltage Circuit breaker Modem optional Always turn off the main power supply to the facility before inspecting the interior of the control box This is important because high voltage remains at the c...

Page 5: ...off the circuit breaker and disconnect the power plug During air cooled operation Condenser fan may start and stop automatically for the refrigerant high pressure control During water cooled operation...

Page 6: ...arting the unit run the generator Securely close the control box cover Otherwise it will allow water entry Control box cover Quick lock lever Temperature recorder box cover Temperature Recorder OPTION...

Page 7: ...6 CAUTION Wash the refrigeration unit with fresh water at PTI Carefully flush the air cooled condenser with fresh water to remove the salt that sticks to it https daikin p ru...

Page 8: ...a Never attempt to use any other refrigerant CFC12 HCF22 etc with the refrigeration unit If any other refrigerant not specified is charged it may cause problems with the unit Use only Daikin specified...

Page 9: ...1 EMISSION OF HYDROFLUORIC SUBSTANCES INTO THE ATMOSPHERE WITHOUT PERMISSION IS PROHIBITED 2 RECOVERY OF HYDROFLUORIC SUBSTANCES IS MANDATORY WHEN SCRAPPING THIS PRODUCT 3 THE KIND OF HYDROFLUORIC SUB...

Page 10: ...0 2G Item 1 12 13 6 10 4 11 5 9 8 2 3 7 q Compressor w Air cooled condenser e Receiver r Evaporator t Control box Outside switch manual defrost switch monitoring receptacle Inside circuit breaker y Co...

Page 11: ...he plug firmly 2 Turn on the main power switch of the power source facility outside the unit 3 Turn on the circuit breaker w 4 Close the control box cover fully If it is poorly closed it will allow wa...

Page 12: ...o not charge the refrigerant excessively Overcharging can damage the compressor Visual The moisture indicator colour Green normal Yellow abnormal Visual Checking items precautions 1 3 3 Procedure afte...

Page 13: ...rgo CLOSE OPEN Air inlet Ventilation cover Handle Air outlet Air inlet Air outlet Nameplate When ventilation is not required set the handle to CLOSE When ventilation is required chilled mode slide the...

Page 14: ...al timer on demand defrost and manual switch Detecting the temperature of evaporator outlet pipe and return air Electronic expansion valve Capacity control Capacity control with hot gas bypass and suc...

Page 15: ...solenoid valve LSV 6 Suction modulating valve SMV 7 Discharge pressure regulating valve DPR 8 Compressor suction pipe temperature sensor SGS 9 Ambient temperature sensor AMBS 0 Thermometer check port...

Page 16: ...Regulator Valve EV Electronic Expantion Valve ESV Economizer Solenoid Valve ISV Injection Solenoid Valve LSV Liquid Solenoid Valve RSV Reheater Solenoid Valve Option for dehumidification control SMV...

Page 17: ...ecorder supply air temperature sensor RSS optional r Evaporator outlet pipe temperature sensor EOS t Evaporator inlet pipe temperature sensor EIS y Return air temperature sensor RS Data recorder retur...

Page 18: ...er DSS Supply Air Temperature Sensor for Datacorder EIS Evaporator Inlet Pipe Temperature Sensor EOS Evaporator Outlet Pipe Temperature Sensor HuS Humidity Sensor Option RS Return Air Temperature Sens...

Page 19: ...ontrol box q Controller operation panel EC3 4 w MANUAL DEFROST key e UNIT ON OFF key r Phase correction contactor PCC1 2 t Magnetic contactor for high speed evaporator fan EFH y Magnetic contactor for...

Page 20: ...B Circuit Breaker EFH Magnetic Contactor Evaporator Fan Motor High Speed EFL Magnetic Contactor Evaporator Fan Motor Low Speed PCC1 Phace Correction Contactor 1 PCC2 Phace Correction Contactor 2 PTCT...

Page 21: ...3 CN7 CN6 CN8 CN9 CN10 Reverse phase correction socket Fuse No 1 to 6 TB1 Input Terminal Board Connection Socket for Short Circuit Connector at emergency operation TB2 Output Terminal Board Terminal B...

Page 22: ...t point Reset After 3 minutes elapsed Overcurrent protection set point Cutout OFF 26 0A PT CT board CT2 Reset After 3 minutes elapsed Current control Control 50Hz 16 1A PT CT board CT1 60Hz 17 4A High...

Page 23: ...t temperature 0 5 10 15 20 25 30 35 40 45 50 41 50 59 68 77 86 95 104 113 122 0 0 500 5 1000 10 1500 15 2000 20 0 100 1 0 200 2 0 76B Hg 100 Low pressure High pressure Total current kg cm 2 Item Amper...

Page 24: ...5 20 25 30 35 40 45 50 41 50 59 68 77 86 95 104 113 122 0 0 500 5 1000 10 1500 15 2000 20 0 100 1 0 200 2 0 76B Hg 100 Low pressure High pressure Total current kg cm 2 Item Amperage Condenser fan moto...

Page 25: ...0 15 20 25 30 35 40 45 50 41 50 59 68 77 86 95 104 113 122 0 0 500 5 1000 10 1500 15 2000 20 0 100 1 0 200 2 0 76B Hg 100 Low pressure High pressure Total current kg cm2 Item Amperage Condenser fan mo...

Page 26: ...0 15 20 25 30 35 40 45 50 41 50 59 68 77 86 95 104 113 122 0 0 500 5 1000 10 1500 15 2000 20 0 100 1 0 200 2 0 76B Hg 100 Low pressure High pressure Total current kg cm2 Item Amperage Condenser fan mo...

Page 27: ...ration mode Setting temperature Control sensor Operation description Frozen mode 10 1 C to 30 0 C Return air Compressor ON OFF control 13 8 F to 22 0 F temperature sensor Partial frozen 3 0 C to 10 0...

Page 28: ...solenoid valve DSV OFF OFF OFF Discharge gas by pass solenoid valve BSV OFF OFF OFF Suction modulating valve SMV 100 Electronic expansion valve EV 10 to 100 Note 1 High pressure control 2 Injection co...

Page 29: ...alve and condenser fan are turned on However the compressor runs for at least 2 minutes every time once it is turned on Even if the control temperature becomes SP or lower point C within 2 minutes aft...

Page 30: ...ating valve SMV 100 3 to 100 100 100 Electronic expansion valve EV 10 to 100 10 to 100 0 50 2 17 2 5 2 Chilled and partial frozen mode Control state transition and common control START TS SP 1 5 C TS...

Page 31: ...point temperature for 1 5 C or more point q b Capacity control operation When the control temperature reaches the point w the in range lamp is turned on At the same time the suction modulating valve...

Page 32: ...r fan Low speed EFL Condenser fan CF ON OFF 1 ON OFF 1 Liquid solenoid valve LSV OFF OFF Economizer solenoid valve ESV ON OFF 4 OFF Injection solenoid valve ISV OFF ON 5 ON OFF 2 Hot gas solenoid valv...

Page 33: ...the in range 1 Refer to 3 On demand defrost 2 6 hours when the control temperature is 20 C or below wStarting by MANUAL DEFROST key on the operation panel sheet key Press the MANUAL DEFROST key then...

Page 34: ...hen any one of the following three conditions is satisfied qThe below figure is satisfied during defrost w90 minutes have elapsed eAny one of protective devices is activated Status before defrost Term...

Page 35: ...To execute dehumidification controller setting is required Refer to Page 3 12 In dehumidification the Reheat Solenoid Valve RSV opens to give high pressurized refrigerant to reheat coil The DEHUMID L...

Page 36: ...the high pressure optimum the opening of the electronic expansion valve is controlled In order to prevent the refrigerant oil from F Injection deteriorating the injection solenoid valve control or el...

Page 37: ...more the fan will restart to operate The temperature control for refrigerant oil should be executed not with power ON OFF in normal operation but with power ON under low ambient temperature An oil tem...

Page 38: ...or details see the section of charge control on page 2 25 G In range control In order to observe at a glance whether the refrigeration unit properly controls the inside temperature or not the orange l...

Page 39: ...is turned on then the refrigerant is released into the condenser K Pump down stop Before the thermostat turns OFF and at the start of defrosting close liquid solenoid valve LSV to conduct pump down o...

Page 40: ...supply voltage Total operating current Compressor operating current Evaporator inlet temperature Evaporator outlet temperature Discharge gas temperature Compressor suction gas temperature Suction mod...

Page 41: ...ta Pulp temperature data Optional Cargo temperature data Optional Alarm logging data Automatic PTI data Event data 9 Data retrieving PC Alarm data Data output PC Trip data PC Automatic PTI data PC Pul...

Page 42: ...Lights when return air temperature is indicated e ALARM LED Lights when alarm is generated r R H LED Lights when relative humidity is indicated t COMP LED Lights when the compressor is running y DEFRO...

Page 43: ...art or to stop the unit operation The controller has a memory function If the power supply is cut off suddenly while the unit is on and the power supply is then turned on again the unit automatically...

Page 44: ...perature is controlled proportionally in modulation by the supply air temperature sensor Evaporator fans run at high speed Partial frozen mode Set the set point temperature at 3 0 to 10 0 C 26 6 to 14...

Page 45: ...mode for 3 sec 2 Operation Setting Set Point C Humidity Defrost Internal 6 Sensor Indication Chart Indication Refer to 3 56 14 Downloading from controller 5 LED Display Light OFF See note 1 7 Temperat...

Page 46: ...gs Defrost interval settings Humidity settings optional 3 Battery mode settings for operation conditions by using the battery P 3 11 Setting can be executed when commercial power supply is not availab...

Page 47: ...ent CT1 Compressor current CT2 Voltage PT1 Ambient temperature AMBS Evaporator inlet temperature EIS 7 Temperature record scroll function P 3 18 Temperature record of the control sensor can be indicat...

Page 48: ...R H LED display Supply air temperature Return air temperature Chilled mode SUPPLY air temperature Partial frozen mode RETURN air temperature Frozen mode RETURN air temperature All the detected alarms...

Page 49: ...ine the setting Setting temperature range 30 to 30 C Change the value using the key or key Press the key to determine the setting Setting humidity range 60 to 95 RH Select a defrost interval 99h 24h 1...

Page 50: ...lue using the key or key Press the key to determine the setting Note 1 The inside sensor temperature is indicated on the section of POWER OFF BATTERY MODE S To change to the BATTERY MODE press the key...

Page 51: ...own in 4 1 3 3 LED display Light OFF OPTION All LED includes LED lamp can be switched off In order to execute this function initial setting Refer to initial setting in 3 8 2 shall be required to chang...

Page 52: ...ation Dehumidification Humidity set M MODE M MODE M MODE M MODE M ON MODE M OFF MODE 95 RH 30 RH SET SHU Select desired setting by key or key then press key to determine Note 1 If the power supply is...

Page 53: ...F MODE 0 CHART All indication Lights on for 3 sec Starting Preparation for 18 sec Current indication Operation state 1 Push the key twice during current indication mode to switch to the panel LED ligh...

Page 54: ...der DRS optional Mode selection procedure 3 15 Operation procedure Whenever the or key is pressed the display changes LED The control temperature is displayed LCD The value of high pressure transducer...

Page 55: ...layed The display reads SG C In C or F LED The control opening is displayed LCD The suction modulating valve opening is displayed The display reads SMV In 0 to 100 LED The control opening is displayed...

Page 56: ...The display reads CS C In C or F LED The control temperature is displayed LCD The return air temperature for data recorder is displayed The display reads dS C In C or F LED The control temperature is...

Page 57: ...ntrol temperature To pauze the scrolling action press the or key To continue to the next temperature record manually press the or key during the holding of indication or to resume the automatically sc...

Page 58: ...key again If arrow key is not pressed for 10 seconds the continuous scrolling action is resumed To see data from the beginning press and hold the key for 3 seconds The displayed temperature is not th...

Page 59: ...COMP DEFROST IN RANGE DE HUMID S 5 0 2 7 2 1 0 0 An example p m 1 00 June 27 2002 To be displayed on LCD SS 0 1 C indicated on LED SUPPLY LED lights on ALARM LED lights on when alarms exist An exampl...

Page 60: ...ing of indication or to resume the automatically scroll function do not press any key for 10 seconds To see data beginning with start again press and hold the key for 3 seconds To restore the current...

Page 61: ...Y RETURN ALARM R H SUPPLY RETURN ALARM R H 2 5 5 1 E 1 0 1 0 0 SUPPLY RETURN ALARM R H SUPPLY RETURN ALARM R H SUPPLY RETURN ALARM R H 2 5 5 1 E 1 0 1 0 0 COMP DEFROST IN RANGE DE HUMID COMP DEFROST I...

Page 62: ...operation for 5 min q When normal display is on LED LCD press w Last PTI data is displayed as left e Latest 3 data can be displayed by or key LED E000 PTI was good status E001 Alarm was detected in t...

Page 63: ...ET Sing or Dual S HP 10 or 5 S DISP OFF or ON S COMP 100 or 33 S REHEAT OFF or ON Container I D S Controller Time CHARTLS OFF or ON S USDA 1 2 2 or 1 S H001 H006 S d 1 d 2 S C F C or F 3 3 3 Setting f...

Page 64: ...0 Chartless function setting H001 H006 H002 H005 H003 H004 13 Input data mode P 3 31 P 3 32 Container I D No Personal computer and controller Data logged in a personal computer and controller is excha...

Page 65: ...r key is pressed the indication of OFF or 3 or 4 is changed Press the key to determine the setting Note When two USDA probes are connected the setting will be determined automatically to 3 3 USDA prob...

Page 66: ...ng To set the logging interval Select 15 30 60 or 120 on the LED while the LCD displays LOG INT The unit is in minutes Whenever the or key is pressed the indication of 15 or 30 or 60 or 120 is changed...

Page 67: ...ine the setting Note When the 0 CHART key is pressed twice when the panel LED lighting off function is ON the lights on the LED panel are turned off To set the compressor unloading system Select 33 pr...

Page 68: ...ING S S USDA SENSOR 1 2 SELECTION SETTING S S I O ON I O OFF I O Power OFF Unit OFF All indication lights on for 3 sec Starting preparation for 18 sec 1 Current indication Operation state Circuit Brea...

Page 69: ...temperature is Out of In Range and defrosting was performed successively three times while the controlled temperature does not return to In Range Select 1 time 2 times 3 times 4 times 5 times or 10 t...

Page 70: ...hes 1 hour the code d101 will be displayed Whenever the or key is pressed the selection from 1 hour to 10 hours changes Press the key to determine the setting Refer to page 3 62 d 2 message displays t...

Page 71: ...ersonal computer and a controller are interchanged in this mode For details see the Operation Manual For Personal computer software Downloading is possible even in 3 BATTTERY MODE page 3 11 digit on L...

Page 72: ...RAM failure Only alarm display E315 PT CT board failure Restart after 3 minutes E401 Supply air temperature sensor SS malfunction Back up operation E402 Data recorder supply air temperature sensor DSS...

Page 73: ...inlet temperature sensor Chilled PF Continuous operation Defrosting No influence continuous operation EOS Evaporator outlet temperature sensor Chilled PF Continuous operation Defrosting Defrosting st...

Page 74: ...EIS and SGS 4 Normal Abnormal Abnormal Expansion valve fixed opening rate control 5 Abnormal Normal Normal Liquid refrigerant back prevention to compressor by EOS and SGS 6 Abnormal Normal Abnormal Ex...

Page 75: ...page 3 11 Setting Display the following items on the LCD display Display Temperature on the return air sensor Temperature on the supply air sensor Setting change Inside temperature defrosting interval...

Page 76: ...ons condition of the unit and save the information on a personal computer through the serial communication port personal computer receptacle provided on the controller front panel The retrieved data a...

Page 77: ...to 3 optional Date time Logging interval is 1 hour 6 Event Power ON OFF Unit ON OFF H code Date time D code G SET ON OFF 7 USDA CTS Pulp sensor temperature USDA 1 to 3 and cargo sensor temperature opt...

Page 78: ...d on disk REPAIR OPERATING DATA internal relay and opening rates of SMV is enabled and EV are displayed on the screen DISPLAY CURRENT Detected alarms are displayed ALARM DISPLAY ALARM LOG Information...

Page 79: ...logger 4 PULP SENSOR REPORT PTI REPORT ALARM REPORT MONITOR REPORT EVENT REPORT MAKE SET CONTAINER I D Disk data to change CONTAINER I D HEADER into DISK LOGGER HEADER of HEADER controller is created...

Page 80: ...ne but be sure to check the internal harness and its connectors for damage before replacing 3 Inspection of the Suction modulation valve Suction modulation valve is driven by the PCB adapter If the Su...

Page 81: ...terminal speed bolts and the mounting screws into the original setup Install the battery and the voltage indicator removed from the previous controller before replacement by using the battery fixing...

Page 82: ...for 3 seconds Starting preparation for 18 seconds TRIP START SETTING in 18 seconds 6 PTI selection mode for Trip Start Setting 1 Select Manual Check with or key and determine it with Enter key 2 Sele...

Page 83: ...gging interval Data recorder sensor Input power Hose power Panel lighting OFF Comp Unload setting Reheat coil setting D H code alarm indication USdA sensor type H code D code Temp indication Container...

Page 84: ...Inspection AND PERIODIC INSPECTION The controller DECOS 3c has the automatic PTI function which consists of three process of SHORT PTI referred to as S PTI hereafter FULL PTI referred to as F PTI her...

Page 85: ...d receiver 3 Solenoid valve coil cap 4 Casing frame 1 Compressor 10 Repainting 2 Water cooled condenser liquid receiver 3 Condenser fan motor 4 Condenser fan 1 Gas leakage 1 Inspection of moisture in...

Page 86: ...rminal block 4 Condition of monitoring receptacle cap Conditions of personal 5 computer receptacle cap 6 Fuse conditions 1 Burned out or not 1 Contact point inspection 2 Replace the contact on Magneti...

Page 87: ...ment 1 Speed switchover 16 Evaporator fan motor 2 Revolution direction 3 Motor replacement 17 Condenser fan motor 1 Rotating direction 2 Motor replacement 18 Evaporator fan 1 Deformation and damage in...

Page 88: ...device and control equipment q Starting Inspection whether the starting procedure is proper or not Inspection for abnormal noise and abnormal vibration Moisture in the refrigerant This is reinspected...

Page 89: ...start SHORT PTI press the key while S PTI is display on the LCD When the key is pressed while M CHECK is displayed on the LCD the manual check selection mode is set The detail of the manual check sel...

Page 90: ...P16 Evaporator fan high and low speed operation check P18 Start up P20 Economizer solenoid valve ESV opening or closing check 1 2 P22 Discharge gas by pass solenoid valve BSV opening or closing check...

Page 91: ...Check on pull down from 0 C through 18 C P90 Check on controllability of frozen mode operation N Normal operation UNIT ON OFF key on S PTI start P00 to P32 Select F PTI within 18 seconds Y Y Y F PTI Y...

Page 92: ...61 Evaporator fan motor malfunction P20 Economizer solenoid valve J201 Economizer solenoid valve malfunction P22 Discharge gas by pass solenoid valve J221 Dischargegasby passsolenoidvalvemalfunction P...

Page 93: ...indicated on the LED CC 10H Compressor integrated run hour EFH A Running current value of evaporator fan motor high speed running EFL A Running current value of evaporator fan motor low speed running...

Page 94: ...rator fan motor 1 operating time Press the key when the LCD shows EF1 10H The operating time is the value displayed on the LED 10 hours When the key is pressed and hold for 3 seconds while the evapora...

Page 95: ...2 hours for 12 hours log HOURS and one day for 6 days log DAYS The indication of the data during the defrosting is flickered and the indication of the other chart data is lit on LCD panel 2 1 2 1 3 56...

Page 96: ...ed the unit goes back to the current indication mode 0 CHART 0 CHART Temperature rise trend Temperature stable tendency Temperature fall tendency Trend indication Condition The latest data on the char...

Page 97: ...P001 Lasts the pull down for 1 hour P002 2 houes passed since pull down started 2 7 2 1 0 0 SUPPLY RETURN ALARM R H COMP DEFROST IN RANGE DE HUMID 0 0 1 S P P 8 1 0 0 2 7 2 1 0 0 SUPPLY RETURN ALARM R...

Page 98: ...efrosting C F PF 3 H003 The alarm is displayed when the integrated time of state below SP 1 C reaches 2 hours C 4 H004 The alarm is displayed when the integrated time of state below SP 2 C reaches 2 h...

Page 99: ...efrosting H002 The alarm will be displayed when the total time below setpoint 1 C reaches 2 hours The alarm will be displayed when the total time below setpoint 2 C reaches 2 hours H004 H003 t 4Hr SP...

Page 100: ...he control air temperature does not return to in range H005 30min Out range timer SP 1 SP 4Hr 4Hr Figure5 Alarm is displayed when the temperature difference between the control sensor and record senso...

Page 101: ...he code d 22 will then be displayed when the total time below set point 2 C reaches 2 hours SP 2 C SP 1 C SP SP 1 C SP 2 C SP 3 C t1 6 hours t2 4 hours t3 2 hours t4 2 hours t6 1 hours t5 3 hours Poin...

Page 102: ...a Set point temperature Trip data Inquiries Defrosting interval Alarm data 1 Container No Remote monitoring Logger header information Alarm Operation mode Commands Set point temperature changing Conta...

Page 103: ...vided to make improved handling Quick joint system Service port high low pressure Quick joint gauge manifold side 4 Service and maintenance 4 1 Maintenance service 4 1 1 Collection of refrigerant qWhe...

Page 104: ...ompound gauge CAUTION Be sure to attach the cap to the service port after the removal of the manifold 2 Removal of gauge manifold Holding the quick joint at A pull the section B sleeve upward and remo...

Page 105: ...URN ALARM R H When the pump down operation is ended abnormally E201 pump down malfunction will be displayed When the pump down operation is completed the unit stops state COMP DEFROST IN RANGE DE HUMI...

Page 106: ...the dryer etc can be conducted without any other operation q w e r t Preperation Turn on Automatic pump down Normal operation for 1 minute Pump down Twice w e w e Termination EV full close Termination...

Page 107: ...ng vacauum from port r t The connection at port r is same size at q for low pressure 3 Liquid charging t e After vacuuming charge liquid refrigerant from t first and them from e If not reached to the...

Page 108: ...matic pump down operation see page 4 3 and stop the unit after collecting the refrigerant into the liquid receiver Run the condenser fan by using the condenser fan check see page 3 55 in the manual ch...

Page 109: ...gulating valve inlet and then vacuum up to 76cmHg Disconnect the vacuum pump holding the refrigerant circuit in the vacuum state However if air enters in the refrigerant circuit vacuum up the circuit...

Page 110: ...next 3 4 3 Operate Automatic Pump Down first When the compressor stops during the operation end the Auto P D operation using Unit ON OFF switch The compressor stops twice during the Auto P D operation...

Page 111: ...d Seal with silicon sealant CAUTION The unit does not have suction stop valve Be sure to adhere packing tape at suction piping section to prevent moisture from entering CAUTION The preparation of refr...

Page 112: ...6 P08 steps displayed on the LED P06 HPS check When the high pressure rises the circulation amount increases to return the refrigerant oil to the compressor P08 Pump down check Evaporates the refriger...

Page 113: ...nting bolts and replace the motor r Install the fan and connect the cable t After replacement confirm that the fan is not in contact with the fan guide For checking rotate the fan by hand 3 Evaporator...

Page 114: ...r current setting 2 1 Overcurrent setting Cut jumpers at section A according to the following chart in order to make the over current setting Example over current setting for 10Hp single power 2 2 Ind...

Page 115: ...g plate Provided Not to be removed Not to be removed To be removed To be removed Cut jumper Do not cut jumper q Disconnect the wires routed via CT1 and CT2 from the terminals At this time take care to...

Page 116: ...store the binding bands and the lead wire connector into the original state y After replacing carry out refrigerant leakage check and make sure that there are no leaks 2 Replacing the body q Loosen th...

Page 117: ...Note 3 torque is 1 0 05 N m 10 2 0 5kgf cm Be careful not to set the band at an angle 2 Replace the upper rubber cover q Note Set the engaging section of upper cover to fit with the rim of lower rubb...

Page 118: ...move dust in the refrigerant Replace the drier if it does not absorb moisture or if it is blocked When installing the new drier follow the directions given on the label and do not make any mistake abo...

Page 119: ...the coil out e Replace the coil with a new one and restore the hexagonal head bolt the binding band and connector on the original position When reassembling the coil the tightening torque should be 2...

Page 120: ...k tight etc on the screw section to avoid loosening of the cap r After replacement carry out refrigerant leakage check and make sure there are no leaks 4 2 9 Check valve Model LCV B 5 1 Replacement pr...

Page 121: ...e transducer to hot air of a dryer for excess time Otherwise the transducer may be damaged 4 2 11 Low pressure transducer LPT Model SPCL02 Colour indication Low pressure transducer Blue Low pressure t...

Page 122: ...Make sure that the fixing position and the cable connection is correct r Dryer Make the heat shrinkage tube fit in this area Gauge pipe side Low pressure transducer cable side q Heat shrinkage tube w...

Page 123: ...ime is required for the indicator to change color 4 To shorten the indication changing time raise the temperature of the liquid refrigerant Block the air discharge grille of the condenser fan to incre...

Page 124: ...24 4 23 737 22 2 20 740 20 6 18 742 17 8 15 745 15 0 13 747 11 7 10 750 7 2 8 752 0 5 755 Take care that this type is often used as the most convenient type With the pump of an oil rotary type it is i...

Page 125: ...urs 1 hours Totally 3 hours Charge of refrigerant Addtional pressure Atmospheric pressure Vacuum Time chart of special vacuum dehydrating 0 5kg cm2 0kg cm2 200mmHg 400mmHg 600mmHg 700mmHg 755 mmHg 755...

Page 126: ...the chilled partial frozen and frozen switching signals from the controller The faulty sensor detection function and calibration function are integrated for maintenance and inspection Recording Accur...

Page 127: ...ensor 6 1 6 1 Controller 2 Calibration function rReplace the temperature recorder board tAfter replacement be sure to check the wiring and operation Notes 1 The pen is adjusted to suit to the PSD 217C...

Page 128: ...ting mode at page 3 30 Quantity of receptacles should be set 2 Type of USDA sensor Type of USDA sensor should be set 5 2 3 USDA sensor calibration USDA requires sensor calibration every transportation...

Page 129: ...5 4 USDA sensor Connect to receptacle An example of installation of USDA receptacle inside USDA receptacle https daikin p ru...

Page 130: ...ording to the Operation Manual supplied by TransFRESH The controller and sensor included in the CA devices are installed by the TransFRESH s agents before each transportation An example of installatio...

Page 131: ...5 6 An example of installation of CA devices inside q TransFRESH ASS Y A4 A5 CABLES W MOUNTING BOX q https daikin p ru...

Page 132: ...rial but evaporator fan and protection thermostat Not closing of protection thermostat contact condenser fan do not rotate point E Compressor buzzes q Compressor Open phase but it does not operate Loc...

Page 133: ...ge B Suction pressure is q Liquid solenoid valve Not opened Solenoid valve coil malfunction excessively low w Shortage of refrigerant charge Refrigerant leakage e Drier Drier blocked with contaminatio...

Page 134: ...motor set bolt Deformation of fan motor set leg or loose tightened bolt Bending of fan motor shaft Worn out of fan motor bearing Deformation of fan guide Contact between fan and fan guide e Condenser...

Page 135: ...ontact Power cable is broken Open phase of power supply F803 Any following malfunction Refer to the possible cause of the left mentioned malfunction codes codes are counted 10 times E101 E103 E107 E10...

Page 136: ...sure continues to Insufficient refrigerant amount Shortage of refrigerant amount lower abnormally for 2 Refrigerant leakage seconds or longer Liquid solenoid valve is not Valve blocked with contaminat...

Page 137: ...sting solenoid valve does Lead wire breakage not open Coil burned out Valve blocked with contamination Hot gas solenoid valve does Lead wire breakage not open Coil burned out Valve blocked with contam...

Page 138: ...malfunction E423 Current sensor CT2 Sensor malfunction malfunction CPU board malfunction E425 Pulp temperature sensor Wrong wiring in the USDA receptacle E427 USDA1 to 3 malfunction Line breakage in...

Page 139: ...inal Board TB1 Fu4 F603 E315 E417 E421 E423 Yes F705 E315 E417 E421 E423 No Alarm No power supply to recorder No Alarm No power supply to Controller Yes Yes Yes Yes Yes Yes Applicable to LXE10D Malfun...

Page 140: ...unction Compare the SS with the DSS on the controller panel P14 HPT LPT accuracy check J141 Excessively large pressure difference between HPT and LPT HPT malfunction Compare the high pressure valve wi...

Page 141: ...0 Pull down cooling capacity J501 Out of ambient temperature condition No unit malfunction Ambient temperature is lower than 10 C Ambient temperature is higher than 43 C Check ambient temperature P60...

Page 142: ...nt Tighten the chart nut then it will return to normal Right side Occurrence read out from the recording chart When the moisture in the cargo is excessive the cooling capacity becomes insufficient dur...

Page 143: ...d the inside temperature gradually rises Abnormal content and abnormal point Due to the insufficient cooling capacity the inside temperature rises Refrigerant amount is short due to leakage Compressor...

Page 144: ...bnormal content and abnormal point Since the liquid solenoid valve is not closed pump down operation before defrost starts is not performed and cooling operation continues with the evaporator fan stop...

Page 145: ...details refer to the section 6 5 2 Short Circuit Operation w Electronic Expansion Valve opening adjustment for 1 4 opening Use Emergency Cap for the for 1 4 opening For the details refer to the secti...

Page 146: ...n the circuit breaker ON reverse phase If the power is in reverse phase If the power is in reverse phase power COMP can not be run and CFM EFM runs reversely with high speed runs reversely Then fresh...

Page 147: ...er with which the valve needle is pushed protrude excessively In this state when the valve is restored from emergency operation the needle may be caught with the driver resulting the valve fully close...

Page 148: ...If the method of step 1 was not working use this step to open the valve In case of the suction modulating valve or adopter PCB malfunction the valve can be opened by using an emergency magnet qPrepare...

Page 149: ...with DSS Frozen mode only malfunction code indication E402 DSS Data recorder supply air temperature sensor DSS malfunction Only malfunction code indication E401 E402 Both SS and DSS malfunction Chille...

Page 150: ...lfunction Check hot gas by pass valve P10 Solenoid valve check Unit stops J101 Excessive leakage of solenoid valve LP increases above 200Kpa within 2 minutes Injection valve malfunction Check Injectio...

Page 151: ...cooling capacity J501 Out of ambient temperature condition No unit malfunction Ambient temperature is lower than 10 C Ambient temperature is higher than 43 C Check ambient temperature P60 0 C control...

Page 152: ...flare nut Pipe size Main part Tighten torque mm in N m kgf cm Ibf ft 6 4 2 8 Compressor pressure port 15 7 160 11 3 9 5 3 8 36 3 370 26 8 12 7 4 8 Dryer 54 9 500 40 5 7 3 Resistance of motor coil and...

Page 153: ...1 0850 13 0 78 0 7918 47 0 1118 11 3999 12 0 85 0 8664 48 0 1149 11 7209 11 0 93 0 9434 49 0 1182 12 0481 10 0 100 1 0229 50 0 1214 12 3815 9 0 108 1 1048 51 0 1248 12 7213 8 0 117 1 1892 52 0 1281 13...

Page 154: ...5 15 5 13 88 34 93 2 1 727 16 3 2 14 59 33 91 4 1 791 17 1 4 15 33 32 89 6 1 859 18 0 4 16 12 31 87 8 1 929 19 2 2 16 95 30 86 2 003 20 4 17 83 29 84 2 2 080 21 5 8 18 76 28 82 4 2 160 22 7 6 19 75 27...

Page 155: ...0 230 9 919 82 180 23 482 112 234 9 361 84 183 22 005 114 237 8 840 86 187 20 633 116 241 8 351 88 190 19 358 118 244 7 894 90 194 18 171 120 248 7 465 92 198 17 066 122 252 7 063 94 201 16 037 124 25...

Page 156: ...r heat exchanger DSV BSV CFM HPS HPT ISV SMV LSV Reciever Compressor LPT DPR M HSV EV ESV M EFM2 EV Elec Exp Valve SMV Suction Modulation Valve DPR Discharge pressure regulator LSV Liquid Solenoid Val...

Page 157: ...o the dehumidification control operation optional 7 10 Pilot lamps and monitoring circuit Four pilot lamps which indicate operating mode are mounted on the controller in the control box A Earth B Comp...

Page 158: ...valve DSV Drawing 7 12 at TB1 print board page 7 9 Fuse 3 250V 10A Hot gas solenoid valve HSV Liquid solenoid valve LSV Injection solenoid valve ISV Economizer solenoid valve ESV Drawing 7 12 at TB1 p...

Page 159: ...7 8 https daikin p ru...

Page 160: ...ORMER RCD 117 10 9 5 12 EFH 2 3 7 E C 4 2 CTP ESV H E A T 112 BSV CONDENSER FAN CONTACTOR 102 24V 1 6 TrC TB1 40 2 HIGH PRESSURE TRANSDUCER RPP 127 5 G 4 4 8 SCC2 2 3 1 6 2 7 5 1 133 CN2 39 50HZ COMPR...

Page 161: ...C 4 U 2 CC 4 0 3 4 B l 1 0 0 4 3 ISV B r EV U L 1 0 1 5 A W G 1 4 2 0 m m 2 2 2 2 4 1 C N 2 E C 2 C N 8 1 C N 9 A 5 C N 1 4 3 5 1 4 1 3 3 1 A 2 T W S U 3 2 V A 1 R 4 1 5 3 W 4 3 1 2 1 Y C N 1 3 G C W...

Page 162: ...Center Bldg 4 12 Nakazakinishi 2 chome Kita ku Osaka 530 8323 Japan Tel 06 6373 4338 Fax 03 6373 7297 Tokyo Office Tokyo Opera City Tower 12F 3 20 2 Nishi Shinjuku Shinjuku ku Tokyo 163 1412 Japan Tel...

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