Unit Controller
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IOM 1322-1 • WATER-COOLED SCROLL COMPRESSOR
Figure 23: Condenser Pump State Diagram
Pump Selection
The pump output used will be determined by the Cond
Pump Control set point. The setting allows the following
configurations:
#1 only – Pump 1 will always be used.
#2 only – Pump 2 will always be used.
Auto – The primary pump is the one with the least run hours,
the other is used as a backup.
#1 Primary – Pump 1 is used normally, with pump 2 as a
backup.
#2 Primary – Pump 2 is used normally, with pump 1 as a
backup.
Primary/Standby Pump Staging
The pump designated as primary will start first. If the
condenser state is start for a time greater than the re-circulate
timeout set point and there is no flow, then the primary
pump will shut off and the standby pump will start. When the
condenser is in the run state, if flow is lost for more than half
of the flow proof set point value, the primary pump will shut
off and the standby pump will start. Once the standby pump
is started, the flow loss alarm logic will apply if flow cannot be
established in the condenser start state, or if the flow is lost in
the condenser run state.
Auto Control
If auto pump control is selected, the primary/standby logic
above is till used. When the condenser is not in the run state,
the run hours of the pumps will be compared. The pump with
the least hours will be designated as the primary at this time
Condenser Water Flow Loss
The Condenser Water Flow Loss logic allows the Unit to
shutdown compressors on a loss of flow up to two times every
twenty-four hours before locking the unit out on a Condenser
Flow Loss Alarm.
• If there are no compressors running when Condenser
Water Flow Loss is indicated the Unit Status changes
to Auto: Wait for flow. The condenser water pump state
changes to Start and no alarms are indicated.
• If a Condenser Water Flow Loss occurs while a
compressor is running all of the running compressors will
be shutdown. The Alarm indicators are turned On and the
Circuit Status for any circuit with running compressors
becomes Off: Ready, the Unit Status becomes Auto: Wait
For Flow and the condenser water pump state changes
to Start
•
When flow is reestablished the Unit Status becomes Auto:
Recirculate while the Condenser Flow Recirculation Timer
counts down. If there is continuous evaporator water flow
while the Condenser Recirculation Timer counts down the
Alarm indicator is turned off, and the Unit resumes normal
start up procedures based on water temperature and
cycle timers.
• If second Condenser Water Flow Loss occurs within
twenty-four hours the process described above is
repeated.
•
If a third loss of flow is indicated in twenty-four hour time
frame the Unit will shut down on an Condenser Water
Flow Loss alarm and it will be locked out until this alarm
is manually cleared.
• The twenty-four hour timer that limits the auto restart is
reset when the control clock rolls over 00:00 each night.
Cooling Tower Fans
Tower fan control is active when the unit is set up as
water cooled (WaterCooled=On), Tower Control is set to
Temperature, and the condenser pump is in the RUN state.
Staging is based on Entering Condenser Water Temperature
(ECWT). Operation depends on the following parameters.
Condenser pump state
ECWT
Stage up and stage down timer values
Tower set points (Tower Control, Tower Stages, Stage Up
Time, Stage Down Time, Stage Differential
,Stage #1 ON, Stage #2 ON, Stage Down @, Stage Up @)
When the condenser pump starts, the stage up timer shall
start. The first stage shall turn ON when the following
conditions are met:
The stage up timer completes
The ECWT is > Stage #1 ON set point
Bypass valve position is > the Stage Up @ set point (only if
Valve/VFD Control set point = Valve Stage
Additional stages can turn on (up to the number specified by
the Tower Stages set point) when above conditions are met for
the next stage plus the following condition:
VFD Speed is > the Stage Up @ set point (only if Valve/VFD
Control set point = VFD Stage OR Valve
SP/VFD Stage)
Down staging shall occur when the following conditions are
met:
The stage down timer completes
Summary of Contents for IOM 1322-1
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