background image

8

Not recommended but in case of emergency

You must use a torque wrench, but if you are obliged to install 
the unit without a torque wrench, you may follow the installa-
tion method mentioned below.
When you keep on tightening the flare nut with a spanner, there 
is a point where the tightening torque suddenly increases. From 
that position, further tighten the flare nut the angle shown below :

Table 3

After the work is finished, make sure to check that there 
is no gas leak.

6-3 BRAZING REFRIGERANT PIPING

CAUTION

• CAUTION TO BE TAKEN WHEN BRAZING REFRIGERANT 

PIPING

“Do not use flux when brazing refrigerant pipe. Therefore, use 
the phosphor copper brazing filler metal (BCuP) which does not 
require flux.”
(Flux has an extremely negative effect on refrigerant piping sys-
tems. For instance, if chlorine based flux is used, it will cause 
pipe corrosion. If the flux contains fluorine, it will damage the 
refrigerant oil.)

• Before brazing local refrigerant pipe, nitrogen gas shall be 

blown through the pipe to expel air from the pipe.
If you brazing is done without nitrogen gas blowing, a large 
amount of oxide film develops inside the pipe, and could 
cause system malfunction.

• When brazing the refrigerant pipe, only begin brazing after 

having carried out nitrogen substitution or while inserting 
nitrogen into the refrigerant pipe. Once this is done, connect 
the indoor unit with a flared or a flanged connection.

• Nitrogen should be set to 2.9 psi with a pressure-reducing 

valve if brazing while inserting nitrogen into the pipe.

(Refer to Fig. 15)

DANGER

• Use of oxygen may cause an explosion resulting in serious 

injury or death. Only use nitrogen gas.

CAUTION

• Be sure to insulate any field piping all the way to the piping 

connection inside the unit. Any exposed piping may cause 
condensate or a burn if touched.

6-4 PIPING INSULATION

• Make absolutely sure to execute thermal insulation works on 

the pipe-connecting section after checking gas leakage by 

thoroughly studying the following figure and using the insula-
tion pipe cover (6) and (7). (Fasten both ends with the clamps 
(4).) 

(Refer to Fig. 16)

• Wrap the small sealing pad (9) only around the insulation for 

the joints on the gas piping side. 

(Refer to Fig. 16)

(1) For piping facing back.

• Remove the rear metal plate for pipe. 

(Refer to Fig. 17)

• The figure of the direction of back shows when both the piping 

and drain pipe are set backward.
When setting the piping to face up or right, attach the rear metal 
plate for refrigerant pipe and plug a hole for drain pipe. (See “4 
PREPARATIONS BEFORE INSTALLATION” (3-3) on page 6)

(2) For piping facing up.

• When setting the piping to face up, the L-shaped branch pipe 

kit sold separately is required.

• Removing the top penetration lid and use the L-shaped branch 

pipe kit sold separately to set the pipe. 

(Refer to Fig. 18, 19)

(3) For piping facing right.

• Cut out a slit hole on the decoration panel (right) and set the 

pipe.

 (Refer to Fig. 17)

Pipe size (in.) Further tightening angle Recommended arm length of tool (in.)

φ

1/4

60 to 90 degrees

Approx. 5 7/8

φ

3/8

60 to 90 degrees

Approx. 7 7/8

φ

1/2

30 to 60 degrees

Approx. 9 13/16

φ

5/8

30 to 60 degrees

Approx. 11 13/16

Refrigerant pipe

Part to be 
brazed

Taping

Pressure-reducing
valve

hands valve

Nitrogen

Nitrogen

Fig. 15

Insulation pipe cover for gas pipe (6)

Gas pipe

Liquid pipe

Insulation pipe cover for liquid pipe (7)

Clamp (4) (× 4)

Attach to the bottom 
(For both gas pipe and liquid pipe)

Procedure for thermal insulation of liquid-side pipe

Insulation pipe cover for 
liquid pipe (7)

Orient so that the end of 
the wrapped insulation 
material is facing up

Flare nut connection

Insulation pipe cover (main unit)

Attach to base

Main unit

Main unit

Clamp (4)

Clamp (4)

Insulation pipe cover
(Locally procured)

Procedure for thermal insulation of gas-side pipe

Insulation pipe cover
for gas pipe (6) 

Insulation pipe
cover (main unit)

Attach to base

Orient so that the end of 
the wrapped insulation 
pipe cover is facing up

Flare nut connection

Insulation pipe cover
(Locally procured)

Wind around the 
pipe, beginning at 
the base.

Small sealing
pad (9)

Fig. 16

Right-facing drain pipe

Right-facing 
refrigerant 
piping

Decoration panel (right) removable part

If only setting the drain pipe to 
face right, cut this section only.

Fig. 17

Rear-facing 
refrigerant pipe

Rear right-facing 
drain pipe

Summary of Contents for FXHQ12MVJU

Page 1: ...U FXHQ24MVJU FXHQ36MVJU SYSTEM Inverter Air Conditioners INSTALLATION MANUAL Read these instructions carefully before installation Keep this manual in a handy place for future reference This manual sh...

Page 2: ...ly Refrigerant gas may produce toxic gas if it comes in contact with fire such as from a fan heater stove or cooking device Exposure to this gas could result in severe injury or death After completing...

Page 3: ...ng distance can result shorter than expected in rooms with elec tronic fluorescent lamps inverter or rapid start types Install the indoor unit as far away from fluorescent lamps as possible In a domes...

Page 4: ...lammable materials are present due to risk of explosion resulting in serious injury or death WARNING If the supporting structural members are not strong enough to take the unit s weight the unit could...

Page 5: ...unit 3 1 Detach the suction grille Slide the locking knobs 2 on the suction grille inward direction of arrows and lift upwards Refer to Fig 1 With the suction grille open remove the suction grille for...

Page 6: ...e sure to use the provided accessories and specified parts designated by our company 1 Secure the hanger brackets to the suspension bolts Refer to Fig 10 NOTE To ensure they are safely secured use the...

Page 7: ...oximately 250 F so use insulation pipe cover which is sufficiently resistant Also in cases where the temperature and humidity of the refrigerant pipe sections might exceed 86 F or RH 80 reinforce the...

Page 8: ...asten both ends with the clamps 4 Refer to Fig 16 Wrap the small sealing pad 9 only around the insulation for the joints on the gas piping side Refer to Fig 16 1 For piping facing back Remove the rear...

Page 9: ...the drain socket and securely attach the metal clamp bracket inside the gray tape area on the inserted tip of the drain pipe Refer to Fig 22 Screw the screws on the metal clamp bracket until there is...

Page 10: ...sion wire between indoor out door units and between the indoor unit and the remote con troller wire are as follows 1 Outdoor unit Indoor unit Max 3280 ft Total wire length 6560 ft 2 Indoor unit Remote...

Page 11: ...result in overheating and in worse case result in electric shock or fire CAUTION To avoid a short circuit in the electric parts box be sure to apply sealing material or putty not included to the wiri...

Page 12: ...TION GRILLE THE DECORATION PANELS AND THE PROTECTION NET Once wiring is complete firmly attach the control box lid the suction grille the decoration panels and the protection net in the order opposite...

Page 13: ...the upper part The remote controller PC board is attached to the upper part of remote controller Refer to Fig 35 2 Turn the MAIN SUB changeover switch on one of the 2 remote controllers PC boards to...

Page 14: ...ill be displayed for a few seconds on the remote controller immediately after the power is turned on This display indicates that the remote controller is being checked to see whether it is ok or not a...

Page 15: ...s fault The remote controller thermistor does not function but the system thermo run is possible E3 High pressure abnormal outdoor unit E4 Low pressure abnormal outdoor unit ON OFF TEST SWING TEST E5...

Page 16: ...0510 FS 3PN06240 1E EM04A049B...

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