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13 Maintenance and service

Installation and operation manual

19

FFA25~60A2VEB
Split system air conditioners
4P456960-1 – 2017.03

WARNING

▪ Do NOT pierce or burn refrigerant cycle parts.

▪ Do NOT use cleaning materials or means to accelerate

the  defrosting  process  other  than  those  recommended
by the manufacturer.

▪ Be  aware  that  the  refrigerant  inside  the  system  is

odourless.

WARNING

R410A  is  a  non-combustible  refrigerant,  and  R32  is  a
mildly flammable refrigerant; they normally don’t leak. If the
refrigerant leaks in the room and comes in contact with fire
from  a  burner,  a  heater,  or  a  cooker,  this  may  result  in  a
fire (in case of R32), or the formation of a harmful gas.

Turn  off  any  combustible  heating  devices,  ventilate  the
room,  and  contact  the  dealer  from  where  you  purchased
the unit.

Do not use the unit until a service person confirms that the
part from which the refrigerant leaked has been repaired.

13.5

After-sales service and warranty

13.5.1

Warranty period

▪ This  product  includes  a  warranty  card  that  was  filled  in  by  the

dealer  at  the  time  of  installation.  The  completed  card  has  to  be
checked by the customer and stored carefully.

▪ If repairs to the product are necessary within the warranty period,

contact your dealer and keep the warranty card at hand.

13.5.2

Recommended maintenance and
inspection

Since  dust  collects  when  using  the  unit  for  several  years,
performance  of  the  unit  will  deteriorate  to  some  extent.  As  taking
apart and cleaning interiors of units requires technical expertise and
in  order  to  ensure  the  best  possible  maintenance  of  your  units,  we
recommend to enter into a maintenance and inspection contract on
top  of  normal  maintenance  activities.  Our  network  of  dealers  has
access  to  a  permanent  stock  of  essential  components  in  order  to
keep your unit in operation as long as possible. Contact your dealer
for more information.

When asking your dealer for an intervention, always state:

▪ The complete model name of the unit.

▪ The manufacturing number (stated on the nameplate of the unit).

▪ The installation date.

▪ The symptoms or malfunction, and details of the defect.

WARNING

▪ Do not modify, disassemble, remove, reinstall or repair

the unit yourself as incorrect dismantling or installation
may  cause  an  electric  shock  or  fire.  Contact  your
dealer.

▪ In case of accidental refrigerant leaks, make sure there

are  no  naked  flames.  The  refrigerant  itself  is  entirely
safe  and  non-toxic.  R410A  is  a  non-combustible
refrigerant,  and  R32  is  a  mildly  flammable  refrigerant,
but  they  will  generate  a  toxic  gas  when  they
accidentally  leak  into  a  room  where  combustible  air
from  fan  heaters,  gas  cookers,  etc.  is  present.  Always
have  qualified  service  personnel  confirm  that  the  point
of  leakage  has  been  repaired  or  corrected  before
resuming operation.

13.5.3

Recommended maintenance and
inspection cycles

Be  aware  that  the  mentioned  maintenance  and  replacement  cycles
do not relate to the warranty period of the components.

Component

Inspection

cycle

Maintenance cycle

(replacements and/or

repairs)

Electric motor

1 year

20,000 hours

PCB

25,000 hours

Heat exchanger

5 years

Sensor (thermistor, etc.)

5 years

User interface and switches

25,000 hours

Drain pan

8 years

Expansion valve

20,000 hours

Solenoid valve

20,000 hours

The table assumes the following conditions of use:

▪ Normal  use  without  frequent  starting  and  stopping  of  the  unit.

Depending  on  the  model,  we  recommend  not  starting  and
stopping the machine more than 6 times/hour.

▪ Operation  of  the  unit  is  assumed  to  be  10  hours/day  and

2,500 hours/year.

NOTICE

▪ The  table  indicates  main  components.  Refer  to  your

maintenance and inspection contract for more details.

▪ The  table  indicates  recommended  intervals  of

maintenance cycles. However, in order to keep the unit
operational as long as possible, maintenance work may
be  required  sooner.  Recommended  intervals  can  be
used  for  appropriate  maintenance  design  in  terms  of
budgeting 

maintenance 

and 

inspection 

fees.

Depending  on  the  content  of  the  maintenance  and
inspection contract, inspection and maintenance cycles
may in reality be shorter than listed.

13.5.4

Shortened maintenance and replacement
cycles

Shortening of "maintenance cycle" and "replacement cycle" needs to
be considered in following situations:

The unit is used in locations where:

▪ Heat and humidity fluctuate out of the ordinary.

▪ Power fluctuation is high (voltage, frequency, wave distortion, etc.)

(the  unit  cannot  be  used  if  power  fluctuation  is  outside  the
allowable range).

▪ Bumps and vibrations are frequent.

▪ Dust,  salt,  harmful  gas  or  oil  mist  such  as  sulphurous  acid  and

hydrogen sulfide may be present in the air.

▪ The machine is started and stopped frequently or operation time is

long (sites with 24 hour air-conditioning).

Recommended replacement cycle of wear parts

Component

Inspection

cycle

Maintenance cycle

(replacements and/or

repairs)

Air filter

1 year

5 years

High efficiency filter

1 year

Fuse

10 years

Pressure containing parts

In case of corrosion,

contact your local dealer.

Summary of Contents for FFA25A2VEB

Page 1: ...Installation and operation manual Split system air conditioners English Installation and operation manual Split system air conditioners FFA25A2VEB FFA35A2VEB FFA50A2VEB FFA60A2VEB ...

Page 2: ...mitate cu instrucţiunile noastre skladni z naslednjimi standardi in drugimi normativi pod pogojem da se uporabljajo v skladu z našimi navodili on vastavuses järgmis t e standardi te ga või teiste normatiivsete dokumentidega kui neid kasutatakse vastavalt meie juhenditele съответстват на следните стандарти или други нормативни документи при условие че се използват съгласно нашите инструкции atitink...

Page 3: ...e heating operation 16 12 2 4 To operate the system 16 12 3 Using the dry program 16 12 3 1 About the dry program 16 12 3 2 To use the dry program 16 12 4 Adjusting the air flow direction 16 12 4 1 About the air flow flap 16 13 Maintenance and service 17 13 1 Cleaning the air filter suction grille air outlet and outside panels 17 13 1 1 To clean the air filter 17 13 1 2 To clean the suction grille...

Page 4: ... precautions c Indoor unit installation and operation manual d Washers for hanger bracket e Screws f Cable ties g Metal clamp h Sealing pads Large drain pipe medium 1 gas pipe medium 2 liquid pipe small electrical wiring i Drain hose j Insulation piece Small liquid pipe k Insulation piece Large gas pipe 3 About the units and options 3 1 About the indoor unit Use the system in the following tempera...

Page 5: ...l is less than 70 dBA CAUTION Appliance not accessible to the general public install it in a secured area protected from easy access This unit both indoor and outdoor is suitable for installation in a commercial and light industrial environment Spacing Mind the following requirements mm 1500 1500 2000 4000 1500 A B C b a d a c A Minimum distance to the wall B Minimum and maximum distance to the fl...

Page 6: ...ning is within the following limits Minimum 585 mm to be able to fit the unit Maximum 660 mm in case of installation with BYFQ60B and 595 mm in case of installation with BYFQ60C ensure enough overlapping between the decoration panel and the suspended ceiling If the ceiling opening is larger add extra ceiling material Make sure the unit and its hanger brackets suspension are centered within the cei...

Page 7: ...ipes Make sure to use drain pipes and T joints with the correct gauge for the operating capacity of the units 100 A mm a A 645 mm In case of installation with BYFQ60B 630 mm In case of installation with BYFQ60C a T joint To connect the drain piping to the indoor unit NOTICE Incorrect connection of the drain hose might cause leaks and damage the installation space and surroundings 1 Push the drain ...

Page 8: ... through the air discharge outlet and check for leaks see When electrical wiring is not finished yet 5 2 Connecting the refrigerant piping DANGER RISK OF BURNING 5 2 1 About connecting the refrigerant piping Before connecting the refrigerant piping Make sure the outdoor and indoor unit are mounted Typical workflow Connecting the refrigerant piping involves Connecting the refrigerant piping to the ...

Page 9: ...efrigerating system and prevents proper operation Set the nitrogen pressure to 20 kPa 0 2 bar just enough so it can be felt on the skin with a pressure reducing valve a b c d e f f a Refrigerant piping b Part to be brazed c Taping d Manual valve e Pressure reducing valve f Nitrogen Do NOT use anti oxidants when brazing pipe joints Residue can clog pipes and break equipment Do NOT use flux when bra...

Page 10: ...ectrical wiring on the indoor unit NOTICE Follow the wiring diagram delivered with the unit located at the inside of the service cover For instructions on how to connect the decoration panel and the sensor kit see the wiring instruction sheet delivered with the unit inside the accessory bag Make sure the electrical wiring does NOT obstruct proper reattachment of the service cover It is important t...

Page 11: ...eating operation LL2 Monitoring 12 12 22 3 01 Setup volume2 Monitoring 22 02 Setting Time to clean air filter This setting must correspond with the air contamination in the room It determines the interval at which the TIME TO CLEAN AIR FILTER notification is displayed on the user interface When using a wireless user interface you must also set the address see the installation manual of the user in...

Page 12: ...y earthed and the earth terminals are tightened The fuses or locally installed protection devices are installed according to this document and have not been bypassed The power supply voltage matches the voltage on the identification label of the unit There are NO loose connections or damaged electrical components in the switch box The insulation resistance of the compressor is OK There are NO dama...

Page 13: ...ply and outdoor unit between outdoor unit and indoor units between indoor unit and user interface The fuse on the outdoor or indoor unit PCB has blown E3 E4 or L8 The stop valves are closed The air inlet or air outlet is blocked E7 There is a missing phase in case of three phase power supply units Note Operation will be impossible Turn OFF the power recheck the wiring and switch two of the three e...

Page 14: ... OVERLOADPROTECTOR D V D DIODE Q M THERMOSWITCH DB DIODEBRIDGE R RESISTOR DS DIPSWITCH R T THERMISTOR E H HEATER RC RECEIVER F U FU FORCHARACTERISTICS REFERTOPCBINSIDEYOURUNIT FUSE S C LIMITSWITCH FG CONNECTOR FRAMEGROUND S L FLOATSWITCH H HARNESS S NPH PRESSURESENSOR HIGH H P LED V L PILOTLAMP LIGHTEMITTINGDIODE S NPL PRESSURESENSOR LOW HAP LIGHTEMITTINGDIODE SERVICEMONITORGREEN S PH HPS PRESSURE...

Page 15: ...e main functions of the system For more information about the user interface see the operation manual of the installed user interface 12 Operation 12 1 Operation range Use the system in the following temperature and humidity ranges for safe and effective operation For combination with R410A outdoor unit refer to the following table Outdoor units Cooling Heating RR71 125 Outdoor temperature 15 46 C...

Page 16: ...e indoor fan is automatically stopped The display of the user interface shows It may take some time before the fan starts This is not a malfunction 12 2 4 To operate the system 1 Press the operation mode selector button on the user interface several times and select the operation mode of your choice Cooling operation Heating operation Fan only operation 2 Press the ON OFF button on the user interf...

Page 17: ...ueeze it well and wipe the panel clean Wipe it with another dry cloth CAUTION Before accessing terminal devices make sure to interrupt all power supply NOTICE When cleaning the heat exchanger make sure to remove the switch box fan motor drain pump and float switch Water or detergent might deteriorate the insulation of electronic components and result in burnout of these components 13 1 Cleaning th...

Page 18: ...lean the air filter on page 17 and 13 1 3 To clean the air outlet and outside panels on page 18 Turn on the power at least 6 hours before operating the unit in order to ensure smoother operation As soon as the power is turned on the user interface display appears 13 3 Maintenance before a long stop period E g at the end of the season Let the indoor units run in fan only operation for about half a ...

Page 19: ...irely safe and non toxic R410A is a non combustible refrigerant and R32 is a mildly flammable refrigerant but they will generate a toxic gas when they accidentally leak into a room where combustible air from fan heaters gas cookers etc is present Always have qualified service personnel confirm that the point of leakage has been repaired or corrected before resuming operation 13 5 3 Recommended mai...

Page 20: ... indoor unit is not blocked by obstacles Remove any obstacles and make sure the air can flow freely Check if the air filter is not clogged see 13 1 1 To clean the air filter on page 17 Check the temperature setting Check the fan speed setting on your user interface Check for open doors or windows Close doors and windows to prevent wind from coming in Check if there are too many occupants in the ro...

Page 21: ... and contraction of plastic parts caused by temperature change make this noise 14 1 8 Symptom Noise of air conditioners Indoor unit outdoor unit A continuous low hissing sound is heard when the system is in cooling or defrost operation This is the sound of refrigerant gas flowing through both indoor and outdoor units A hissing sound which is heard at the start or immediately after stopping operati...

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Page 24: ...4P456960 1 2017 03 Copyright 2017 Daikin ...

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